Abstrict There is provided a disposable container for cat litter and the
like having a bottom wall, a pair of oppositely disposed inside
end walls and a pair of oppositely disposed inside side walls, with
such inside and end side walls forming an upstanding, substantially
continuous inner closure wall about the periphery of the bottom
wall. The container further includes a pair of oppositely disposed
outside end walls and a pair of oppositely disposed outside side
walls, with such outside end and side walls corresponding to the
inside end and side walls and forming an upstanding substantially
continuous outer enclosure wall about the outer periphery of the
inner enclosure wall, thereby forming a substantially open top,
box-like structure with the bottom wall. A bag-like moisture proof
structure having an open upper edge, a closed lower end, and flexible
side walls is integrally placed within such box-like structure such
that its closed lower end covers the bottom wall therewithin, and
the flexible side walls and open upper edge are disposed between
the inner and outer enclosure walls about the periphery of the bottom
wall. A removable tear-tape for opening the outer enclosure wall
is preferably provided, whereby the open upper edge and upper portions
of the flexible side walls of the bag-like structure may be withdrawn
about the periphery of the open top to provide a moisture proof
enclosure of the container and its contents.
Claims I claim:
1. A disposable container for cat litter and the like, said container
comprising:
(a) a bottom wall;
(b) a pair of oppositely disposed inside end walls and a pair of
oppositely disposed inside side walls, said inside end and side
walls forming an upstanding, substantially continuous inner enclosure
wall about the periphery of said bottom wall;
(c) a pair of oppositely disposed outside end walls and a pair
of oppositely disposed outside side walls, said outside end and
side walls corresponding to said inside end and side walls, and
forming an upstanding substantially continuous outer enclosure wall
about the outer periphery of said inner enclosure wall, said inner
and outer enclosure walls forming a substantially open-top, box-like
structure with said bottom wall;
(d) a bag-like moisture proof structure having an open upper edge,
a closed lower end, and flexible side walls, said closed lower end
covering said bottom wall within said substantially open top box-like
structure, and said flexible side walls and open upper edge being
substantially enclosed between said inner and outer enclosure walls
about the periphery of said closed lower end covering said bottom
wall; and
(e) access means for opening said outer enclosure wall, whereby
said open upper edge and upper portions of said flexible side walls
of said bag-like structure may be withdrawn about the periphery
of said open top to provide a moisture proof enclosure of said container
and its contents.
2. The disposable container of claim 1 wherein said open-top,
box-like structure is formed from a unitary blank of material.
3. The disposable container of claim 1 wherein said access means
comprises a removable tear-tape or the like which provides an access
opening about substantially the entire periphery of said outer enclosure
wall adjacent said open top of the container.
4. The disposable container of claim 3 wherein said tear-tape
comprises a continuous tear-out strip about substantially the entire
upper periphery of said outer enclosure wall.
5. The disposable container of claim 1 said container further
comprising a removable lid structure substantailly covering the
open top of said box-like structure.
6. The disposable container of claim 5 said container further
comprising a predetermined amount of cat litter material within
said box-like structure.
7. The disposable container of claim 1 said container further
comprising an inner bottom wall overlying said closed lower end
of said bag-like structure covering said bottom wall.
8. A disposable container for cat litter and the like, said container
comprising:
(a) a bottom wall panel having oppositely disposed front and rear
edges and oppositely disposed side edges;
(b) a pair of oppositely disposed outside end walls integrally
hinged to said bottom wall panel along said front and rear edges,
respectively;
(c) a pair of oppositely disposed outside side walls integrally
hinged to said bottom wall panel along said side edges, respectively;
(d) a pair of inside end walls and a pair of inside side walls,
each being integrally hinged to the distal edge of a corresponding
outside end or side wall, respectively;
(e) means for securing said outside and inside end and side walls
in upright position to thereby provide substantially continuous
outer and inner enclosure walls about the periphery of said bottom
wall panel to form a substantially open-top box-like structure;
(f) a bag-like moisture proof structure having an open upper edge,
a closed lower end, and flexible side walls, said closed lower end
covering said bottom wall within said substantially open top box-like
structure, and said flexible walls and open upper edge being substantially
enclosed between said inner and outer enclosure walls about the
periphery of said closed lower end covering said bottom wall panel;
and
(g) access means for opening said outer enclosure wall, whereby
said open edge and upper portions of said flexible side walls of
said bag-like structure may be withdrawn about the periphery of
said open top to provide a moisture proof enclosure of said container
and its contents.
9. The disposable container of claim 8 wherein said access means
comprises a removable tear-tape or the like which provides an access
opening about substantially the entire periphery of said outer enclosure
wall adjacent said open top of the container.
10. The disposable container of claim 9 wherein said tear-tape
comprises a continuous tear-out strip about substantially the entire
upper periphery of said outer enclosure wall.
11. The disposable container of claim 8 said container further
comprising a removable lid structure substantially covering the
open top of said box-like structure.
12. The disposable container of claim 11 said container further
comprising a predetermined amount of cat litter material within
said box-like structure.
13. The disposable container of claim 8 said container further
comprising an inner bottom wall overlying said closed lower end
of said bag-like structure covering said bottom wall panel.
14. A disposable container for cat litter and the like, said container
comprising;
(a) a bottom wall panel having oppositely disposed front and rear
edges and oppositely disposed side edges;
(b) a pair of oppositely disposed outside end walls integrally
hinged to said bottom wall panel along said front and rear edges,
respectively;
(c) a pair of oppositely disposed outside side walls integrally
hinged to said bottom wall panel along said side edges, respectively;
(d) a pair of inside end walls and a pair of inside side walls,
each being integrally hinged to the distal edge of a corresponding
outside end or side wall, respectively;
(e) means for securing said outside and inside end and side walls
in upright position to thereby provide substantially continuous
outer and inner enclosure walls about the periphery of said bottom
wall panel to form a substantially open-top box-like structure;
(f) a bag-like moisture proof structure having an open upper edge,
a closed lower end, and flexible side walls, said closed lower end
covering said bottom wall panel within said substantially open top
box-like structure, and said flexible walls and open upper edge
being disposed between said inner and outer enclosure walls about
the periphery of said closed lower end covering said bottom flap
wall panel;
(g) a removable lid structure substantially covering the open top
of said box-like structure; and
(h) access means for opening said outer enclosure wall, said access
means comprising a removable tear-tape or the like which provides
an access opening about substantially the entire upper periphery
of said outer enclosure wall, whereby upon opening said outer enclosure
wall said open upper edge and upper portions of said flexible side
walls of said bag-like structure may be withdrawn about the periphery
of said open top to provide a moisture proof enclosure of said container
and its contents.
15. The disposable container of claim 14 wherein said tear-tape
comprises a continuous tear-out strip about substantially the entire
upper periphery of said outer enclosure wall.
16. The disposable container of claim 14 said container further
comprising a predetermined amount of cat litter material within
said box-like structure.
17. The disposable container of claim 14 said container further
comprising an inner bottom wall overlying said closed lower end
of said bag-like structure covering said bottom wall panel.
18. The disposable container of claim 14 said container further
comprising opening means for facilitating removal of said removable
lid structure.
19. The disposable container of claim 18 wherein said opening
means comprises a pull-string designed to detach said lid structure
from said box-like structure adjacent said open top thereof.
20. The disposable container of claim 14 wherein said open-top,
box-like structure is formed from a unitary blank of material.
Description TECHNICAL FIELD
This invention relates to a disposable container for cat litter
and the like, and, more particularly to a disposable container which
includes a moisture proof bag-like structure integrally formed therewith
to provide convenient and sanitary disposal of the container following
use.
BACKGROUND ART
There are many applications in which a container is designed to
provide a partial or full enclosure of a particular substance during
use, and after which the container and the enclosed material must
be further handled or disposed of. For example, a great many people
maintain cat litter boxes in their homes which, of course, contain
a predetermined amount of cat litter and which must be periodically
cleaned and/or disposed of. Other examples include containers in
which limited amounts of plaster or other messy, and possibly dangerous,
materials are mixed prior to being used elsewhere. Following such
uses, these various containers must either be cleaned for further
use or for storage, or disposed of. In particular, in instances
where the container is soiled following use and contains substances
which the user would rather not come into contact with, the cleaning
or disposal procedure can be inconvenient, messy, and in some instances
hazardous.
In particular, when dealing with soiled cat litter containers,
the safety of the user's health can be compromised by unnecessary
handling of the container and its soiled contents. In fact, it has
been found that Toxoplasmosis, an infection caused by the protozoan
Toxoplasmosis Gondii, can be transmitted through direct or indirect
contact with cat feces. Toxoplasmosis is a disorder which can effect
various physiological systems of the body, including the pulmonary,
digestive and cardiovascular systems. Human infection follows hand-to-mouth
contact, such as after disposal of soiled cat litter. Cats are the
predominant hosts for this infectious organism, and the disease
is highly contagious. While the disorder is generally asymptomatic
in otherwise healthy adults, Toxoplasmosis is especially dangerous
in pregnant women, as there is a great risk that the disorder will
be transmitted to the fetus. In this regard, the disorder can cause
fetal disease during any stage of pregnancy, and can cause serious
perinatal mortality and morbidity, including multiple birth defects
such as mental retardation, spasticity, palsies, impaired vision
and deafness.
Although thorough hand washing helps avoid transmission of the
disorder by cleaning away the infective oocysts, such hygiene is
not nearly as safe as avoiding contact with the cat litter completely.
Containers now available in the industry fail to include features
which provide for convenient and sanitary handling of such soiled
containers. Therefore, despite the widepread need for containers
which feature such characteristics, heretofore there has been no
such container available.
DISCLOSURE OF THE INVENTION
It is an object of this invention to obviate the above-described
problems.
It is another object of the present invention to provide an economical
disposable container which features integral disposal means permitting
sanitary and convenient disposal of the container following use.
In accordance with one aspect of the present invention, there is
provided a disposable container for cat litter and the like having
a bottom wall, a pair of oppositely disposed inside end walls and
a pair of oppositely disposed inside side walls, with such inside
end and side walls forming an upstanding, substantially continuous
inner closure wall about the periphery of the bottom wall. The container
further includes a pair of oppositely disposed outside end walls
and a pair of oppositely disposed outside side walls, with such
outside end and side walls corresponding to the inside end and side
walls and forming an upstanding substantially continuous outer enclosure
wall about the outer periphery of the inner enclosure wall, thereby
forming a substantially open top, box-like structure with the bottom
wall. A bag-like moisture proof structure having an open upper edge,
a closed lower end, and flexible side walls is integrally placed
within such box-like structure such that its closed lower end covers
the bottom wall therewithin and the flexible side walls and open
upper edge are disposed between the inner and outer enclosure walls
about the periphery of the bottom wall. Access means for opening
the outer enclosure wall are provided, whereby the open upper edge
and upper portions of the flexible side walls of the bag-like structure
may be withdrawn about the periphery of the open top to provide
a moisture proof enclosure of the container and its contents.
BRIEF DESCRIPTION OF THE DRAWINGS
While the specification concludes with claims particularly pointing
out and distinctly claiming the present invention, it is believed
that the same will be better understood from the following description
taken in conjunction with the accompanying drawings in which:
FIG. 1 is a top plain view of the inner surface of a blank from
which an embodiment of the box-like structure of the subject invention
can be formed;
FIG. 2 is a perspective view of the blank of FIG. 1 shown in partially
erected condition;
FIG. 3 is a perspective view of the partially erected box-like
structure of FIG. 2 wherein the bag-like moisture proof structure
of the subject invention has been placed within the partially completed
box-like structure prior to the final folding procedures;
FIG. 4 is an exploded perspective view of the box-like structure
of FIG. 3 shown following the final folding procedures and further
illustrating a removable lid structure for such container and pull-string
means for facilitating removal of such lid structure;
FIG. 5 is a perspective view of the open-top container of FIG.
4 and further illustrating utilization of access means for opening
the outer enclosure wall of the box-like structure to permit the
upper edge and upper portions of the flexible sidewalls of the bag-like
structure to be withdrawn about the periphery of the open top of
the container; and
FIG. 6 is a top plain view of the inner surface of an alternate
blank from which the box-like structure of the subject invention
can be formed.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to the drawings in detail, wherein like numerals
indicate the same elements throughout the views, FIGS. 1 through
5 illustrate a preferred embodiment of the disposable container
of the subject invention. In particular, FIG. 1 illustrates a top
plain view of the inner surface of a blank from which the box-like
structure of the subject invention can be formed. Blank 10 is preferably
formed from standard container board, cardboard, paperboard, or
the like, to provide an economical and sturdy container structure.
The choice of material for blank 10 is not critical, however, as
any substantially sturdy material could be utilized.
Blank 10 comprises a bottom wall 15 having a substantially rectangular
conformation with oppositely disposed front and rear edges (16 and
17 respectively) and oppositely disposed side edges (18 and 19
respectively). Hingedly attached along side edges 18 and 19 are
a pair of oppositely disposed outside side walls 21 and 23 respectively.
Similarly, hingedly attached along the front and rear edges 16 and
17 are front end wall 24 and rear end wall 22 respectively. Front
end wall 24 is shown as including a pair of oppositely disposed
corner locking flaps 27 and 28 hingedly attached along its lateral
edges, and rear end wall 22 is similarly shown as including corner
locking flaps 25 and 26. As will be described in greater detail
below, locking flaps 25 through 28 provide means for securing and
supporting the inside and outside end and side walls in upright
position to provide outer and inner closure walls about the periphery
of bottom panel 15. Locking flaps 25 through 28 are shown only as
an example of a preferred manner for providing additional support
at the corners of a container of the subject invention. Other means
for securing the closure walls in upright position might include
reinforcing the corners with tape or the like. It is contemplated
that these locking flaps could equally depend from side walls 21
and 23 respectively.
Hingedly attached along the outer distal edge (i.e. 45a) of outside
side wall 21 is inside right side wall 31. As it is preferred that
there be some space provided between outside side wall 21 and inside
side wall 31 in the completed container formed from blank 10 a
bend or spacer panel 45 is provided between the fold lines 45a and
45b. As will be seen in greater detail below, the resulting space
formed between the corresponding peripheral enclosure walls of the
resulting container will facilitate the placement of a bag-like
moisture proof structure therebetween. Inside rear end wall 32 is
hingedly connected along the distal edge of outside rear end wall
22 by bend panel 46 formed between spaced fold lines 46a and 46b,
respectively. Correspondingly, inside left side wall 33 is hingedly
connected to outside left side wall 23 by bend panel 47 and inside
front end wall 34 is hingedly connected to outside front end wall
24 by bend panel 48. The width of bend panels 45 through 48 can,
of course, vary as desired and in accordance with space requirements
for the moisture proof structure to be located between the corresponding
enclosure walls.
Inside side walls 31 and 33 are further shown as including a pair
of oppositely disposed, outwardly extending locking tabs 35 adjacent
the outer portion of their front and rear edges, respectively. As
will be seen, these locking tabs are designed to lockingly engage
corresponding slots or notches 36 formed adjacent the outer portion
of the side edges of front and rear inside end walls 34 and 32
respectively. This tab/slot arrangement is included merely as an
example of a means to help maintain inside side walls 31 and 33
and front and rear end walls 34 and 32 respectively, in their substantially
upstanding condition about the periphery of bottom wall 15 when
box-like structure 60 (see FIG. 4) is erected. While this locking
arrangement is preferred, for added container rigidity, it is not
critical to accomplishing the unique features of the subject invention.
Hingedly attached along the outer distal edge (i.e. along fold
or score line 43) of inside front end wall 34 is front inner bottom
wall panel 44. A corresponding rear inner bottom wall panel 42 is
hingedly attached along fold line 41 to the outer distal edge of
inside rear end wall 32. Again, while it is preferred that such
inner bottom wall panels be included in blank 10 the disposable
container of the present invention need not include such an inner
bottom wall panel.
As illustrated in FIG. 2 the open-top box-like structure 60 is
erected from blank 10 by first folding corner locking flaps 25
26 27 and 28 upwardly 90.degree. about fold lines 25a, 26a, 27a
and 28a, respectively. Adhesive is preferably applied to the outer
surface of corner locking flaps 25 through 28 and, thereafter,
front and rear end walls 24 and 22 respectively, are folded upwardly
about transverse fold lines 16 and 17 respectively. Outside right
side wall 21 and outside left side wall 23 can then be folded upwardly
about fold lines 18 and 19 respectively, and adhesively attached
to the outer surfaces of corner locking flaps 25 and 28 and 26
and 27 respectively. FIG. 2 illustrates the partially erected container
as it would appear after these steps have been accomplished.
It is at this stage of assembly of container 60 that it is preferred
to place the bag-like moisture proof structure 50 within the partially
erected container 60. FIG. 3 illustrates the partially erected container
60 following placement therewithin of bag-like structure 50. In
particular, bag-like structure 50 is preferably a thin-walled structure
formed of flexible polyethylene, mylar, or similar moisture proof
material. For example, an appropriately sized bag-like structure
similar to a common trash bag having a thickness of approximately
1 mil would be advantageously utilized as moisture proof structure
50. Bag-like structure 50 is to have a closed lower end 51 flexible
side walls 52 and an open upper edge 53. Closed lower end 51 is
to be placed over the inner surface of bottom wall 15 with the
flexible side wall 52 and open upper edge 53 disposed about the
inner periphery of the outer enclosure wall formed by upstanding
side walls 21 and 23 and end walls 22 and 24 respectively. To
ensure that moisture proof structure 50 maintains its proper position
within disposable container 60 it is preferred that at least portions
of closed lower end 51 be substantially immovably attached to the
inner surface of bottom wall 15 such as by adhesive or the like.
Following placement of bag-like structure 50 within the partially
erected container 60 the erection procedures can be completed.
Bend panels 46 and 48 are formed by folding inside end walls 34
and 32 inwardly about fold lines 48a and b, and 46a and b, respectively.
As inner end walls 34 and 32 are folded inwardly into the partially
erected container 60 they enclose portions of the bag-like structure
50 between corresponding front walls 24 and 34 and between corresponding
rear walls 22 and 32 respectively. At the same time, as inside
front wall 34 is folded into parallel relationship with outer front
wall 24 front inner bottom wall 44 necessarily comes into contact
with the upper surface of the closed lower end 51 of moisture proof
structure 50 which is covering bottom wall 15 and transverse fold
line 43 is forced inwardly toward parallel fold line 16. In this
way, front inner bottom wall 44 forms part of an inner bottom wall
surface covering the bag-like structure 50 over bottom wall 15.
Correspondingly, inside rear end wall 32 is folded inwardly into
substantially parallel relationship with outside rear end wall 22
and rear inner bottom wall 42 is folded about transverse fold line
41 to form the rear portion of the inner bottom wall surface covering
bag-like structure 50 over bottom wall 15. While it is not critical
that such inner bottom wall panels be included in blank 10 they
are preferred to form an inner bottom wall surface which helps to
protect bag-like structure 50 from damage which might compromise
its moisture proof characteristics. Thereafter, inside right side
wall 31 is folded inwardly about fold lines 45a and b, thereby enclosing
bag-like structure 50 between the right side walls. As inside right
side wall 31 is folded inwardly, its outwardly extending locking
tabs 35 will eventually be pushed into locking engagement with corresponding
slots 36 to help maintain end side wall panels 31 32 and 34 in
place. Similarly, inside left side wall 33 is folded inwardly about
fold lines 47a and b, and its outwardly extending locking tabs 35
interlock with the corresponding slots 36 of panels 32 and 34 to
help maintain inner wall panels 32 33 and 34 in proper position
such that an inner enclosure wall is formed about the periphery
of bottom wall panel 15.
As indicated above, the locking tab/slot arrangement is preferred
to help positively hold such inner wall panels in place. This specific
structure, however, is not critical and could equally be accomplished
by other means. For example, one could rely on the frictional forces
between the interacting edges of the various wall panels with each
other to maintain the same in their desired positions. Similarly,
other interlocking arrangements could be accomplished by one skilled
in the art.
It is preferred that a minimum of adhesive be utilized to erect
container 60 in order to ensure that the flexible side walls 52
and open upper edge 53 of bag-like structure 50 which is enclosed
within the inner and outer enclosure walls of the resulting container,
remain substantially freely movable for subsequent withdrawal through
access means formed in the outer enclosure wall, as will be described
in greater detail below.
FIG. 4 illustrates a completed container 60 which encloses bag-like
structure 50 within its walls. FIG. 4 also illustrates a removable
lid structure 70 which may be attached about the upper periphery
of the open top of container 60 in order to enclose a predetermined
amount of cat litter or similar material which may be packaged within
container 60. Removable lid 70 may also be provided with means such
as pull string 71 to facilitate its removal. Other similar means
(e.g. perforations about the outer periphery) might alternately
be utilized to provide for the easy removal of lid 70.
It should be noted that outside front end wall 24 and outside side
wall 23 are shown as including perforated tear tab means 61. It
is contemplated that tear tab means 61 are to be formed about the
upper portions of outer walls 21 22 23 and 24 to provide a substantially
continuous tear-out strip or access means for opening the outer
enclosure wall of container 60 whereby (as illustrated in FIG.
5) the open upper edge 53 and upper portions of flexible side walls
52 of bag-like structure 50 may be withdrawn about the periphery
of the open top of container 60 thereby providing a moisture proof
enclosure of container 60 and its contents. While exact dimensions
of bag-like structure 50 will vary between applications, it will
be understood that flexible side walls 52 are to be of sufficient
length to permit withdrawal thereof about the periphery of container
60 and convenient closure over the open top of such container,
thereby effectively enclosing the inner portions of the container
and the cat litter or other material held therewithin. As also illustrated
in FIG. 5 it is contemplated that the upper margin 54 of the flexible
side walls 52 (e.g. the upper 3 to 5 cm) adjacent upper edge 53
could conveniently be perforated or otherwise weakened for removal
and use as a tie device for bag-like structure 50. Similarly, a
twist tie device (not shown) could alternately be used to tie the
bag-like structure 50 closed for disposal.
It is contemplated that the disposable container described herein
can be advantageously used as a container for cat litter and the
like. Container 60 could be provided to the consumer in either its
open form (as an item separate from the cat litter itself), or as
a complete package including a predetermined amount of cat litter
enclosed by a removable lid (e.g. removable lid 70). The container
could thereby function as a double-walled litter box having a moisture
proof liner formed therewithin. In this regard, it is also contemplated
that the material from which blank 10 is formed could also be sprayed
or otherwise treated with a moisture proof coating to enchance the
moisture retention characteristics of container 60. Such coating
of blank 10 might be preferred to prevent migration of moisture
and liquid materials along the surface of a container used in this
way. In this regard, the exact dimensions of the panels of a blank
made in accordance herewith will be determined by the application
requirements of the container to be formed therefrom. For example,
if container 60 is to be used as a cat litter box, the height of
inside side and end walls 31 through 34 might preferably be about
5 inches (about 12.7 cm) to conveniently contain 3 to 4 inches (about
7.6 to about 10.2 cm) of cat litter material therewithin.
Following use of container 60 for a period of time, the cat litter
or similar material contained therewithin will become soiled and
appropriate for disposal. When disposal is desired, the consumer
need only utilize the access means (e.g. remove tear tab 61) about
the upper periphery of the outer enclosure wall of container 60
thereby providing access to the open upper edge 53 of bag-like structure
50. Open upper edge 53 and the upper portions of flexible side walls
52 are then withdrawn about the periphery of the open top of container
60 such that open upper edge 53 may be closed by use of a conventional
twist tie or other similar closure means (e.g. removable margin
54) for disposal, as mentioned above. It should be noted that tear
tab 61 is shown only as a preferred example of means to provide
access for opening the outer enclosure wall so that bag-like structure
50 can be withdrawn for disposal procedures. Any similar access
means for conveniently opening the outer enclosure wall of container
60 could equally be incorporated. It can therefore be seen that
the subject invention provides a double-walled container having
a moisture proof liner in use, and wherein the flexible sidewalls
and open upper edge of the moisture proof liner structure can be
withdrawn about the open top of the container for convenient and
sanitary disposal of the container and its contents.
FIG. 6 illustrates an alternate embodiment of the subject disposable
container. In particular, FIG. 6 illustrates the inner surface of
blank 100 having outer bottom flaps 116 and 118 and inner bottom
flaps 115 and 117 respectively. These overlapping bottom flaps
would provide a dual thickness bottom wall corresponding to bottom
wall 15 of blank 10. The outside enclosure wall of a container made
from blank 100 would be formed by the serially connected outside
left side wall 123 outside rear end wall 122 outside right side
wall 121 and outside front end wall 124. Hingedly attached along
the right edge of outside front end wall 124 is glue flap 125. Bend
or spacer panels 145 through 148 similar to spacer panels 35 through
48 described above with regard to blank 10 are hingedly attached
to outside side and end walls 121 through 124 respectively, and
are formed by the spaced transverse fold or score lines 120 and
130. Inside side walls 131 and 133 correspond substantially to side
walls 31 and 33 of the above-described blank 10 as do inside end
walls 132 and 134 with inside end walls 32 and 34. Again, optional
inner bottom walls 142 and 144 are hingedly attached along transverse
score line 140 to inside end walls 132 and 134 respectively.
Blank 100 would erected in a substantially standard manner by folding
blank 100 about fold line 181 and adhesively joining the inner surface
of glue flap 125 to the outer surface of outside side wall 123.
Following formation of this construction joint, a substantially
rectangular tube is formed by bending the blank 100 about fold lines
182 and 183 respectively. Inner bottom flaps 115 and 117 are then
folded inwardly about fold line 114 and then outer bottom flaps
116 and 118 are folded inwardly about fold line 114 and adhesively
joined to inner flaps 115 and 117. At this time, the partially erected
container is ready for insertion of the bag-like moisture proof
structure, as described and illustrated above with regard to FIG.
3. The balance of the folding operations to complete the erection
of blank 100 is substantially the same as that described above with
regard to blank 10.
Several advantages can be gained by utilizing blank 100 as shown.
In particular, the outside corners between outside walls 124 and
121 121 and 122 and 122 and 123 will be inherently stronger as
they are formed from a continuous piece of the carton blank 100.
Additionally, a continuous tear tab, such as described with regard
to tear tab 61 above, can be more easily formed about the outside
enclosure wall of the container resulting from erection of blank
100 because of the continuous nature of wall panels 121 through
124. Erection procedures may also be simplified by utilization of
blank 100 as shown in FIG. 6 as conventional, high-speed equipment
may be more easily employed.
Various modifications of the described invention will be apparent
to those skilled in the art without departing from the substance
of the subject invention. Some of these alternative have been mentioned
above, such as alternate means of providing support for the inner
and outer enclosure walls of the container, and for providing access
to the moisture proof structure closed within such enclosures. Additionally,
for example, enhanced bottom strength might be obtained in container
60 by rigidly attaching inner bottom wall panels 42 and 44 to bottom
wall panel 15 such as by stapling or the like (e.g. staples 75
shown in FIG. 4). While such staples might tend to compromise the
moisture proof characteristics of the lower end 51 of bag-like structure
50 the contained cat litter or similar material and the several
layers of bottom walls and the lower end 51 of the bag-like structure
should provide sufficient moisture retention. While the disposable
container described herein is especially applicable to use as a
cat litter container, its features would also be applicable to nearly
any application in which it is desirable to enclose the container
and its contained material for disposal, shipping, storage, or the
like, without having to contact such contained material or the inner
portions of the container. Accordingly, the scope of the present
invention should be considered in terms of the following claims,
and is understood not to be limited to the details of structure
and operation described and shown in the specification and drawings. |