Abstrict A jaw crusher in which in adjusting an outlet gap, manual releasing
and applying operations for a tension force of a tension rod are
not necessary, and repair of rough of a contact surface between
a toggle block and a wedge and frequency of replacement thereof
can be reduced. An outlet gap adjusting apparatus for automatically
adjusting an outlet gap, the apparatus capable of securing a space
required for maintenance on the back frame side of a swing jaw.
A tension spring 21 for applying a tension force to a tension rod
is compressed on the counter swing jaw 6 side of a back frame 4
of the jaw crusher 1 and a tendon spring compression cylinder 23
for releasing a compression force is provided. A wedge operating
cylinder 17 for inserting a wedge 15 into a gap formed between an
inclined surface 12a of a toggle block 12 moved toward the swing
jaw 6 by a gap adjusting cylinder 13 provided on the counter swing
jaw 6 side of the back frame 4 and the back frame 4 is mounted on
a cylinder support 16 provided on a back frame horizontal rib 11.
A wedge operating cylinder 17 and a wedge 15 can be freely connected
and disconnected by mounting and removing a pin mounting means 19.
The wedge operating cylinder 17 is inclined after the pin mounting
means 19 has been removed whereby the space required for maintenance
can be secured on the back frame side of the swing jaw 6 of the
jaw crusher 1.
Claims What is claimed is:
1. A jaw crusher comprising:
a fixed jaw plate;
a swing jaw plate;
a back frame;
a toggle block mounted on said back frame;
a gap adjusting cylinder disposed on a side of said back frame
opposite said swing jaw plate for moving said toggle block toward
said swing jaw in order to adjust an outlet gap for crushed product
formed between said fixed jaw plate and said swing jaw plate;
a wedge operating cylinder for inserting and removing a wedge between
said back frame and said toggle block;
a tension rod connected to said swing jaw plate through a rod connecting
pin;
a tension spring for applying a tension force to said tension rod;
and a tension spring compression cylinder for compressing said
tension spring and releasing the compression thereof.
2. The jaw crusher according to claim 1 further comprising a push
plate mounted on the rear end of said tension rod and a pressure
frame, wherein said tension spring is interposed between said back
frame and said push plate, said tension spring compression cylinder
is pivotally mounted on said back frame on one end and connected
to said pressure frame at the other end, and said pressure frame
is placed in contact with said push plate.
3. The jaw rusher according to claim 2 further comprising a guide
frame having a guide portion for reciprocatively guiding said pressure
frame in a direction of moving close to and away from said back
frame.
4. The jaw crusher according to claim 3 wherein a detachable low
friction member made of resin is provided on the guide portion of
said guide frame.
5. The jaw crusher according to claim 2 further comprising a spring
washer mounted on said push plate, and a rod for pressing said spring
washer provided on said pressure frame.
6. The jaw crusher according to claim 5 wherein a contact surface
of said rod for pressing said spring washer is in the form of a
concave surface.
7. A jaw crusher comprising:
a fixed jaw plate;
a swing jaw plate;
a back frame;
a toggle block mounted on said back frame; pg,24
a gap adjusting cylinder disposed on a side of said back frame
opposite said swing jaw plate for moving said toggle block toward
said swing jaw in order to adjust an outlet gap for crushed product
formed between said fixed jaw plate and said swing jaw plate;
a cylinder support rotated about a hinge pin on said back frame;
a wedge operating cylinder for inserting and removing a wedge between
said back frame and said toggle block, said wedge operating cylinder
being secured to said cylinder support;
a detachable pin mounting means for fixing both ends of a connecting
pin provided at an extreme end of a rod of said wedge operating
cylinder;
and a detachable support fixing means for fixing said cylinder
support when said wedge operating cylinder is in a upright state.
Description BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to improvements in jaw crushers,
and more specifically, to the technical field of the jaw crusher
capable of easily adjusting an outlet gap of the crushed product
formed underside of a fixed jaw plate and a swing jaw plate.
The present invention further relates to improvements in jaw crushers,
and more specifically, to the technical field of the jaw crusher
capable of securing a maintenance space of the jaw crusher and capable
of automatically adjusting an output gap of the crushed product.
2. Description of the Related Art
As is well known, as the crusher continues crushing operation of
material such as rocks, crushing teeth of a fixed jaw plate and
crushing teeth of a swing jaw plate gradually wear to enlarge an
outlet gap of the crushed produce formed underside of both of the
plates.
When the outlet gap of the crushed product is enlarged, the crushed
product having a grain size within a predetermined range cannot
be obtained. Therefore, the outlet gap of the crushed product is
adjusted again by an outlet gap adjusting apparatus. Such an outlet
gap adjusting apparatus has been heretofore manually operated.
More specifically, the underside of the swingjaw is manually moved
toward the fixed jaw plate to form a space into which a shim is
inserted to adjust the outlet gap of the crushed product formed
underside of the fixed jaw plate and the swingjaw plate. In the
manual-operated outlet gap adjusting apparatus, it takes about a
few hours to carry out the outlet gap adjusting work by two operators,
for example. Thus, it has been desired to realize an outlet gap
adjusting apparatus which can perform the outlet gap adjusting work
with higher efficiency. An outlet gap adjusting apparatus capable
of automatically adjusting an outlet gap is contemplated. Such a
well known apparatus is disclosed, for example, in Japanese Utility
Model Application Laid-Open No. 9436/1995.
In the following, the conventional jaw crusher provided with a
"Horizontal Automatic Gap Adjusting Apparatus" disclosed
in the aforementioned publication will be described with reference
to FIG. 13 (a), a longitudinal sectional side view, and FIG. 13
(b), a sectional view taken on line C--C of FIG. 13 (a). Reference
numeral 51 designates a known single toggle type jaw crusher. That
is, this jaw crusher 51 is provided with a swing jaw 54 which is
oscillated so as to be moved to and from a fixed jaw 53 by rotation
of an eccentric shaft 55 provided on a frame 52. The underside of
the swing jaw 54 is supported on the other end side of a toggle
plate 56 one end side of which is supported on a toggle block 57
described later. The toggle block 57 is mounted longitudinally slidable
on a cross member 58 secured to the frame 52 of the jaw crusher
51.
A pair of left and right symmetrical wedges 59 59 which are movable
in a lateral direction are mounted on the rear part of the cross
member 58. The front and rear inclined surfaces of both the wedges
59 59 slidable come in contact with left and right symmetrical
inclined surfaces formed on the back of the toggle block 57.
There is provided a screw jack mechanism 60 comprising an electric
motor M for moving both the wedges 59 59 close to or away from
each other, and a screw shaft 60a rotated normally or reversely
by the electric motor M. Reference numeral 61 designates a tension
rod, and reference numeral 62 designates a tension spring to apply
a tension force, to the tension rod 61 for pulling the swing jaw
54 toward the cross member 56.
Accordingly, when the screw shaft 60a of the screw jack mechanic
60 is rotated to move both the wedges 59 59 close each other, the
toggle block 57 slidably moves forward and the rear portion at the
lower end of the swing jaw 54 is pressed forward by means of the
toggle plate 56 to come close to the fixed jaw 53. Thereby, between
the lower ends of the fixed jaw 53 and the swing jaw 54 is narrowed
so that the outlet gap is adjusted.
A further outlet gap adjusting apparatus is disclosed, for example,
in Japanese Utility Model Application Laid-Open No. 9643/1993 (which
has its object, in the operation of adjusting the outlet gap, to
positively hold a toggle plate to prevent it from being disengaged).
This conventional outlet gap adjusting apparatus will be described
with reference to FIG. 14 a side sectional view of a jaw crusher.
In the figure, reference numeral 70 designates a double-toggle type
jaw crusher having a fixed jaw plate 71 and a swing jaw 72 provided
with a swing jaw plate 72a which repeats movement close to and away
from the fixed jaw plate 71.
An outlet gap adjusting apparatus 80 described later is provided
on a back frame 73 of the jaw crusher 70. This outlet gap adjusting
apparatus 80 comprises a block support base 81 provided on the swing
jaw 72 of the back frame 73 a block operating rod 82 horizontally
held in a hollow portion of the block support base 81 a manually-operated
push-out bolt 83 for moving the block operating rod 82 in a direction
of the swing jaw 72 a toggle block 84 moved in a direction of the
swing jaw 72 through the block operating rod 82 and a first toggle
plate 85 a pitman arm 86 and a second toggle plate 87 for transmitting
the movement of the toggle block 84 to the lower side of the swing
jaw 72.
Thus, when the block operating rod 82 is moved in a direction of
the swing jaw 72 by the rotation of the push-out bolt 83 caused
by manual operation of an operator, the underside of the swing jaw
72 is pushed through the toggle block 84 the first toggle plate
85 the pitman arm 86 and the second toggle plate 87 and moved toward
the fixed jaw plate 71 so that an outlet gap t of the crushed product
formed underside of the fixed jaw plate 71 and the swingjaw plate
72a is adjusted A shim 84a is interposed in a gap between the toggle
block 84 and the block support base 81.
According to the above-described conventional "Horizontal
Automatic Gas Adjusting Apparatus", since the screw shaft 60a
of the screw jack mechanism 60 can be merely rotated by the electric
motor M to adjust the outlet gap, this apparatus is excellent in
the fact that the outlet gap can be adjusted in much more shorter
time than the conventional manually-operated outlet gap adjusting
work.
However, as will be better understood from FIG. 13 (a), this requires
heavy labor such that prior to adjustment of the gap, i.e. the outlet
of the crushed product, a nut 63 a lock-nut 63' for compressing
the tension spring 62 to apply the tension force to the tension
rod 61 is loosened to release the tension force by the tension spring
62 to the tension rod 61 and after termination of gap adjustment,
the nut 63 is tightened against the powerful spring force of the
tension spring 62 in order to apply the tension force to the tension
rod 61 and in addition, both the wedges 59 59 are slidably moved
in the state in which they are in contact with the toggle block
57. Therefore, the contact surface between the wedges 59 59 and
the toggle block 57 tends to become rough, thus requiring repairs
of the contact surface and increasing the frequency of replacement
of the wedges 59 59 and the toggle block 57.
It is therefore a primary object of the present invention to provide
a jaw crusher capable of eliminating manual operation for releasing
and applying a tension force to a tension rod, and of positively
preventing a contact surface between wedges and a toggle block from
roughening.
Further, in order to meet the demand of automation of the outlet
gap adjusting operation as described above and to render the maintenance
of the jaw crusher easy, the space on the back plate side of the
swing jaw plate is desired to be wide, and accordingly, the outlet
gap adjusting apparatus is demanded to be compact. For example,
in the case where a hydraulic cylinder is employed in order to automate
the outlet gap adjusting apparatus, there requires a horizontally-disposed
hydraulic cylinder for moving the toggle block toward the swing
jaw plate, and a vertically-disposed hydraulic cylinder for holding
the toggle block capable of withstanding reaction from the swing
jaw plate transmitted through the toggle plate at the moved position.
However, the vertically-disposed hydraulic cylinder largely occupies
the space on the back plate side of the swing jaw plate which is
severely restricted in terms of space to interfere with maintenance
of the jaw crusher, thus rendering the automation of the outlet
gap adjusting apparatus difficult.
Of course, if the vertically-disposed hydraulic cylinder is designed
to be a detachable type, an inconvenience with respect to the maintenance
of the jaw crusher can be overcome. In this case, however, for the
adjusting work in mounting or dismounting the hydraulic cylinder,
particularly, in mounting the hydraulic cylinder, time and labor
equal to or more than the manual outlet gap adjustment are required,
thus failing to employ such means as described above.
From the foregoing, it is a second object of the present invention
to provide a jaw crusher capable of automatically adjusting an outlet
gap of the crushed product and capable of being applied to not only
a new jaw crusher but also an already used jaw crusher without impairing
a maintenance space.
SUMMARY OF THE INVENTION
For solving the aforementioned problems, according to the present
invention in one aspect, there is provided a jaw crusher comprising
a fixed jaw plate, a swing jaw provided with a swing jaw plate on
the fixed jaw plate side which repeats movement close to and away
from the fixed jaw plate, a toggle block mounted on a back frame
for moving the underside of the swing jaw toward the fixed jaw plate
through a toggle plate in order to adjust an outlet gap of the crushed
product formed underside of the fixed jaw plate and the swingjaw
plate, a gap adjusting cylinder disposed on the counter swing jaw
side of the back frame to move the toggle block toward the swing
jaw, a wedge operating cylinder for inserting and removing a wedge
between the back frame and the toggle block, a tension spring for
applying a tension force to a tension rod one end side of which
is placed in contact with the counter swing jaw side of the back
frame and on the other end side is disposed a push plate, the tension
rod being connected to the swing jaw through a rod connecting pin,
and a tension spring compression cylinder one end side of which
is pivotally mounted on the counter swing jaw of the back frame
to press the push plate on the other end the of said tension spring
through a pressure fame and release a press force.
Further according to the present invention, there is provided the
jaw crusher, wherein a guide frame having a guide portion for reciprocatively
guiding the pressure frame in a direction of moving close to and
away from the back frame.
Further according the present invention, there is provided the
jaw crusher, where a detachable low friction member made of resin
is provided on the guide portion of the guide frame.
Further according to the present invention, there is provided the
jaw crusher, wherein a spring washer is mounted on the push plate,
and a rod for pressing the spring washer is provided on the spring
washer side of the pressure frame.
Further according to the present invention, there is provided the
jaw crusher, wherein a contact surface of the rod of the spring
washer is in the form of a concave surface.
In another aspect of the present invention, there is provided a
jaw crusher in which a toggle block mounted on a back frame for
moving underside of a swing jaw provided with a swingjaw plate toward
the fixed jaw plate side on the fixed frame side through a toggle
plate is moved to adjust an outlet gap of the crushed product formed
underside of said swing jaw plate and said fixed jaw plate. The
jaw crusher comprises a gap adjusting cylinder disposed on the counter
swing jaw side of the back frame to move the toggle block toward
the swing jaw, a wedge removably inserted between the back frame
and the toggle block, a wedge operating cylinder secured to a cylinder
support rotated about a hinge pin on the counter swing jaw side
of the back frame, a detachable pin mounting means for fixing both
ends of a connecting pin provided at the extreme end of a rod of
the wedge operating cylinder, and a detachable supporting means
for fixing the cylinder support when the wedge operating cylinder
is in a upright state.
The present invention will be described hereinafter with reference
to the accompanying drawings
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a partly omitted side sectional view of a jaw crusher
according to an embodiment of the present invention;
FIG. 2 is a sectional view taken on line A--A of FIG. 1;
FIG. 3 is a sectional view taken on line B--B of FIG. 1;
FIG. 4 is an explanatory view of a procedure for adjusting an outlet
gap according to an embodiment of the present invention;
FIG. 5 is an explanatory view of a further procedure for adjusting
an outlet gap according to an embodiment of the present invention;
FIG. 6 is an explanatory view of another procedure for adjusting
an outlet gap according to an embodiment of the present invention;
FIG. 7 is an explanatory view of a still another procedure for
adjusting an outlet gap according to an embodiment of the present
invention;
FIG. 8 is an explanatory view of another procedure for adjusting
an outlet gap according to an embodiment of the present invention;
FIG. 9 is an explanatory view of another procedure for adjusting
an outlet gap according to an embodiment of the present invention;
FIG. 10 is a sectional view taken on line A--A of FIG. 2 (a);
FIG. 11 is a perspective view of a pin mounting means of an outlet
gap adjusting apparatus according to an embodiment of the present
invention;
FIG. 12 is an explanatory view of explaining the rising and falling
of a wedge operating cylinder of the outlet gap adjusting apparatus
according to an embodiment of the present invention;
FIGS. 13 (a) and 13 (b) show prior art, FIG. 13 (a) being a longitudinal
sectional side view of a jaw crusher provided with "Horizontal
automatic gap adjusting apparatus", FIG. 13 (b) being a sectional
view taken on line C--C of FIG. 13 (a); and
FIG. 14 is a side sectional view of a conventional jaw crusher.
DETAILED DESCRIPTION OF THE EMBODIMENTS
The jaw crusher according to an embodiment of the present invention
will be described hereinafter with reference to FIG. 1 (a partly
omitted side sectional view), FIG. 2 (a sectional view taken on
line A--A of FIG. 1), FIG. 3 (a sectional view taken on line B--B
of FIG. 1) (upperside shows a compressed state of a tension spring,
and underside shows a state in which a compressed force is released,
and FIGS. 4 to 9 (explanatory views of the procedure for adjusting
an outlet gas of the jaw crusher).
In FIG. 1 reference numeral 1 designates a jaw crusher, in which
a fixed jaw plate 3 is vertically secured to a front frame 2 with
crush teeth 3a directed at the counter front frame 2. There is provided
a swing jaw 6 to which is secured a swing jaw plate 7 with crush
teeth a directed at the fixed jaw plate 3 said swing jaw 6 which
is repetitively moved close to and away from the fixed jaw plate
3 by rotation of an eccentric shaft 8 supported by a side Same 2'.
Back frame horizontal ribs 11 11' which constitute a part of an
outlet gap adjusting apparatus 10 described later are secured in
a vertically spaced relation to the surface of the swingjaw 6 of
a back frame 4 on the counter swing jaw plate 7 of the swing jaw
6. At the lower position of the lower back frame horizontal rib
11', an extreme end of tension rods 9 (a pair of which are provided
as shown in FIG. 3) which extend through the back frame 4 and capable
of moving in a longitudinal direction is connected to a lower part
of the swing jaw plate 7 through a pin. Push plates 22 are mounted
on the rear ends of the tension rods 9 9' and a tension spring
21 is interposed between the back frame 4 and the push plate 22.
On the counter swing jaw 6 side of the back frame 4 and between
a pair of tension springs 21 21 is disposed a tension spring compression
cylinder 23 described later which compresses the tension springs
2l, 21' and releases the compression thereof. To the extreme end
of a rod of the tension compression cylinder 23 is connected a pressure
frame 24 which is guided by guide grooves 5a provided on both sides
widthwise of a guide frame 5 projected rearward from the backframe
horizontal ribs 11 11' supporting the back frame 4 which can be
moved longitudinally in a direction of moving close to the swingjaw
6 and in a direction of moving away therefrom, and which compresses
the pair of the tension springs 21 2I' through the push plates
22.
That is, the pressure frame 24 can be guided by the guide groove
5a to evenly compress the pair of tension springs 21 21'. A low
friction member 5b formed of resin or nylon is detachably mounted
on the guide groove 5a by a mechanical fastening means such as a
plate bolt. This provides an effect of shortening repair work time
such that when the guide surface becomes roughened, the repair of
the guide groove 5a is terminated merely by replacing the low friction
member 5b to shorten the time required for repairs.
A spring washer 22a having a concave contact surface is mounted
on the pressure frame 24 side of the push plate 22 and a round
press member 24a formed from a rod is provided on the contact portion
with respect to the spring washer contact surface. Accordingly,
even if the tension spring 21 is inclined, the tension spring 21
can be compressed accurately.
The constitution of the outlet space adjusting apparatus 10 will
be described below. Upwardly of the tension rod 9 of the surface
on the swing jaw 6 side of the back frame 4 is provided a toggle
block 12 having an inclined surface 12a on the back frame 4 side
and being moved toward the swing jaw 6 by extension of the rod of
a space adjusting cylinder 13 held horizontally between the back
frame horizontal ribs 11 11'. The movement of the toggle block
12 is transmitted to an upper position above a connecting position
of the tension rod 9 of the swing jaw 6 through a toggle plate 14
so that the underside of the swing jaw 6 is moved in the direction
of the fixed jaw plate 3.
A wedge 15 with an acute angle portion directed downward is interposed
between an inclined surface 12a of the toggle block 12 and the surface
on the swing jaw 6 side of the back frame 4. A notch 15a opened
upwardly of a thick-wall portion is provided in the wedge 15. On
the inner surface opposed to the notch 15 are provided a pair of
detachable pin mounting means 19 19 for connecting a connecting
pin 18 provided on the extreme end of a wedge operating cylinder
17 described later to the wedge 15.
The wedge operating cylinder 17 is mounted on a cylinder support
16 secured onto the upper back same horizontal rib 11 as shown
in FIG. 1.
The cylinder support 16 is rotated about a hinge pin so that the
wedge operating cylinder 17 in the vertical state is inclined backward,
the cylinder support 16 being fixed by a detachable support fixing
means 10 when the wedge operating cylinder 17 is in the vertical
state. That is, when the wedge operating cylinder 17 is maintained
in the vertical state, the connecting pin 18 provided at the extreme
end of the rod of the wedge operating cylinder 17 is connected to
the wedge 15 by the pin mounting means 19 19 and when the wedge
operating cylinder 17 is caused to be inclined, the pin mounting
means 19 18 are removed to separate the wedge operating cylinder
17 from the wedge 15.
The operation of the jaw crusher 1 constituted as described above
will be explained sequentially with reference to FIGS. 4 to 9. Prior
to adjustment of an outlet gap t of the jaw crusher 1 the rod of
the space adjusting cylinder 13 is contracted while the rod of the
tension spring compression cylinder 23 is extended, as shown in
FIG. 4 and a tension force is exerted on the tension rod 9 by means
of the force of the tension spring 21.
The continuation of crushing material such as rocks by means of
the jaw crusher 1 in the state as shown in FIG. 4 causes the wear
of the crush teeth 3a of the fixed jaw plate 3 and the crush teeth
7a of the swing jaw plate 7. Then, when the outlet gap t, the outlet
of the material, formed underside of the fixed jaw plate 3 and the
swing jaw plate 7 is widened, the outlet gap t of the jaw crusher
1 is adjusted to a predetermined spacing. In adjusting the outlet
gap t, as shown in FIG. 5 the rod of the tension spring compression
cylinder 23 is contracted and the tension spring 21 is compressed
through the pressure frame 24 the round press member 24a, the spring
washer 22a and the push press 22 to release the tension force with
respect to the tension rod 9 by means of the tension spring 21.
When the tension force with respect to the tension rod 9 is released
by the compression of the tension spring 21 as shown in FIG. 6
the space adjusting cylinder 13 is extended so that the outlet gap
t between the underside of the fixed jaw plate 3 and the underside
of the swing jaw plate 7 assumes a predetermined dimension to push
and move the underside of the swing jaw 6 through the toggle block
12 and the toggle plate 14. With this, a gap is formed between the
inclined surface 12a of the toggle block 12 and the inclined surface
of the wedge.
When the outlet gap t assumes a predetermined dimension by the
extension of the rod of the gap adjusting cylinder 13 the rod of
the wedge operating cylinder 17 is extended to move down the wedge
15 till the inclined surface of the wedge 15 comes in contact with
the inclined surface 12a of the toggle block 12 as shown in FIG.
7 so as to eliminate the gap formed between the inclined surface
12a of the toggle block 12 and the inclined surface of the wedge
15.
When the wedge 15 is moved down so that the inclined surface of
the wedge 15 comes in contact with the inclined surface 13a of the
toggle block 12 the rod of the gap adjusting cylinder 13 is contracted
to draw the toggle block 12 toward the wedge 15 and the wedge 15
is pressed and fixed by the toggle block 12 as shown in FIG. 8.
As shown in FIG. 9 when the rod of the tension spring compression
cylinder 23 is extended to release the compression force of the
tension spring 21 the tension force caused by the force of the
tension spring 21 exerts on the tension rod 9 and the jaw crusher
1 is restored to a reoperable state.
As described above, the release and application of the tension
force with respect to the tension rod 9 becomes enabled merely by
contraction and extension of the tension spring compression cylinder
23. Therefore, as compared with prior art which requires loosening
and tightening operations of the nut, the releasing and applying
operations with respect to the tension rod are extremely easy and
can be terminated in an extremely short time.
In adjusting the outlet gap t, it will suffice that the wedge 15
is inserted between the back frame 4 and the inclined surface of
12a of the toggle block 12 by the operation of the wedge operating
cylinder 17 to eliminate the gap between the back frame 4 and the
inclined surface 12a of the toggle block 12. Since this is not the
constitution that sliding is made in the state where the wedge is
placed in contact with the toggle block as in prior art, the inclined
surface 12a of the toggle block 12 and the inclined surface of the
wedge 15 are not roughened, and the repair of the contact surface
and the frequency of replacement of the toggle block 12 and the
wedge 15 are less required.
While in the foregoing, a description has been made of the case
where the technical idea of the present invention is applied to
the single toggle type jaw crusher, it is to be noted that the technical
idea of the present invention can be also applied to a known double
toggle type jaw crusher. Therefore, the scope of the technical idea
of the present invention is not limited by the aforementioned embodiments.
Next, a rising and falling mechanism for the wedge operating cylinder
of the jaw crusher (of a single toggle type) according to an embodiment
of the present invention win be described hereinafter with reference
to FIG. 1 (a partly omitted side sectional view of a jaw crusher
provided with an outlet gap adjusting apparatus), FIG. 2 (an explanatory
view of explaining the connecting state between the wedge operating
cylinder and the wedge), FIG. 10 (a sectional view taken on line
A--A of FIG. 2), FIG. 11 (a perspective vie of a pin mounting means),
and FIG. 12 (an explanatory view of explaining the rising and falling
state of the wedge operating cylinder).
Inner surfaces opposed to the notch 15a shown in FIG. 2 are provided
with a fitting slot 15b which extends from a thick-wall side to
a thin-wall side and a tapped hole 15 c, as shown in FIG. 10. In
the notch 15a is mounted a pin mounting means 19 as shown in FIG.
3 which is provided with a fitting protrusion 19a having a shape
corresponding to that of the fitting slot 15b and a through-hole
19b through which threads extend. The pin mounting means 19 is provided
at the extreme end with a pin keep surface 19c for keeping an outer
peripheral surface of an end of a connecting pin of a wedge operating
cylinder 17 described later. It is noted that the fitting slot 15b
may be replaced by a long groove, for example.
The wedge operating cylinder 17 is mounted on the cylinder support
16 secured to the upper surface of the back frame horizontal rib
11 as shown in FIG. 1. The cylinder support 16 comprises a cylinder
mounting plate 16a on which is mounted the wedge operating cylinder
17 and a fixing plate 16b provided at right angles to the cylinder
mounting plate 16a and which will be vertical when the cylinder
mounting plate 16a is parallel The cylinder support 16 is connected
so that an intersection between the cylinder mounting plate 16a
and the fixing plate 16b can be rotated about a hinge pin 16c provided
on the extreme end of the upper surface of the back frame horizontal
rib 11.
That is, when the fixing plate 16b of the cylinder support 16 is
in the vertical state, the cylinder support 16 is fastened to a
support fixing means 20 detachably mounted on the upper surface
of the back frame horizontal rib 11. By this fastening, the cylinder
mounting plate 16a is maintained in a horizontal state, and the
wedge operating cylinder 17 is kept in a upright state, that is,
in a vertical state. Then, when the support fixing means 20 is removed
and the cylinder mounting plate 16a is rotated rearward from the
horizontal state whereby the wedge operating cylinder 17 in the
vertical state may be inclined rearward
A connecting pin 18 is fitted in the extreme end of the rod of
the wedge operating cylinder 17 as shown in FIGS. 1 and 2 and
when the wedge operating cylinder 17 is maintained in the vertical
state, the pin mounting means 19 19 are mounted on the surface
opposed to the notch 15a of the wedge 15 . The extreme end of the
connecting pin 18 is fixed between the pin keep surfaces 19c, 19c
of the pin mounting means 19 19 and the bottom surface of the notch
15a, and the wedge 15 is connected to the extreme end of the rod
of the wedge operating cylinder 17. On the other hand, when the
wedge operating cylinder 17 is rotated rearward by making the cylinder
mounting plate 16a vertical and removed, the pin mounting means
19 19 are removed.
Since the wedge operating cylinder 17 occupies a space required
for maintenance between the swing jaw 6 and the back frame 4 it
interferes with the maintenance work of the jaw crusher 1. So, in
the case where the jaw crusher 1 is subjected to maintenance, the
support fixing means 20 is removed, and the pin mounting means 19
19 are removed to release the connecting state between the rod of
the wedge connecting cylinder 17 and the wedge 15.
Next, the cylinder support 16 is rotated rearward about the hinge
pin 16c to make the cylinder mounting plate 16a vertical so that
the wedge operating cylinder 17 is fallen in a direction of a downward
(white) arrow and inclined as indicated by an imaginary line, as
shown in FIG. 12. Then, the space required for maintenance is secured
between the swing jaw 6 and the back frame 4 to eliminate the interference
with the maintenance of the jaw crusher 1. Therefore, the jaw crusher
can be subjected to maintenance easily, similar to the case of the
jaw crusher provided with the outlet gap adjusting apparatus as
in prior art
Upon termination of the maintenance of the jaw crusher 1 the operation
reversed to the above is carried out. That is, the wedge operating
cylinder 17 is risen in a direction reversed to the (white) arrow
to make it vertical as indicated by the solid line as shown in FIG.
12 the cylinder support 16 is fixed by the support fixing means
20 and the rod of the wedge operating cylinder 17 and the wedge
15 are connected through the connecting pin 18 by mounting the pin
mounting means 19. Then, the outlet gap t can be restored any time
to an adjustable state. In this case, since the position adjusting
work of the wedge operating cylinder 27 is not necessary, it is
possible to finish the restoring work very simply and in a short
period of time.
As described above, according to the jaw crusher 1 in the present
embodiment, the wedge operating cylinder 17 can connect and disconnect
the wedge 15 merely by detachable operation of the pin mounting
means 19 and the wedge operating cylinder 17 is inclined merely
by detachable operation of the support fixing means 21 for fixing
the rotatable cylinder support 16 to secure the space required for
maintenance. Therefore, there is an excellent effect in that this
can be also applied to a used jaw crusher. While in the foregoing,
a description has been made of the embodiment in which an outlet
gap adjusting apparatus is applied to a single toggle type jaw crusher,
it is to be noted that an outlet gap adjusting apparatus according
to the technical idea of the present invention can be also applied
to a conventional double toggle type jaw crusher. Therefore, the
scope of the technical idea of the present invention is not limited
depending on the type of the jaw crushers.
As described above in detail, according to the jaw crusher of the
present invention, the release and application of the tension force
relative to the tension rod can be made merely by contracting and
extending the rod of the tension spring compression cylinder. Therefore,
as compared with prior art which requires loosening and tightening
of nuts, the releasing and applying work of the tension force relative
to the tension rod can be carried out very easy and can be finished
in a very short period of time. Further, in adjusting the outlet
gap, there is not employed the constitution in which sliding is
carried out in the state where the wedge is in contact with the
toggle block but the wedge is merely inserted between the back frame
and the toggle block. This provides an excellent effect in that
the inclined surface of the toggle block and the inclined surface
of the wedge are not roughened, and the repair of the contact surface
and the frequency of replacement of the toggle block and the wedge
are reduced. Further, as described above in detail, according to
the jaw crushers of the present invention, the wedge operating cylinder
and the wedge can be easily detachably mounted, and the space required
for maintenance of the jaw crusher can be secured by inclining the
wedge operating cylinder. Therefore, there is an excellent effect
in that this can be applied to a used jaw crusher. |