Abstrict A hammer bar for use in a rotor of a crusher comprises a body,
which is adapted to be mounted in the rotor to extend parallel to
the axis of the rotos, and tools, which are detachably mounted on
the body and comprise each at least one retaining rail extending
in a longitudinally extending retaining groove formed in the body.
To facilitate the insertion and removal of the tools, the body consists
of two parts, which define between them a joint extending along
and adjoining said retaining groove, and clamping means are provided
for clamping said body parts against each other at said joint.
Claims I claim:
1. A hammer bar for use in a rotor of a crusher, the rotor having
a drive shaft extending in an axial direction, and the hammer bar
comprising
(a) an elongated body extending in the axial direction and defining
a retaining groove extending in said direction, the elongated body
consisting of
(1) two body parts defining therebetween a joint extending along
the retaining groove in said direction, the joint dividing the elongated
body into said two body parts,
(b) supporting members engaging outer surfaces of the body parts,
(c) a supporting plate extending in the axial direction between
the supporting members and radially inwardly of the outer body part
surfaces,
(d) a plurality of tools juxtaposed in said direction along said
retaining groove, each of said tools comprising
(1) a retaining rail engaging said retaining groove, and
(e) clamping means comprising drive means arranged between the
supporting plate and supporting members for pressing the outer surfaces
of the body parts against the supporting members and the body parts
against each other at said joint whereby the two body parts are
wedged between the supporting members.
2. The hammer bar of claim 1 wherein the drive means comprises
substantially tangentially extending drives and wedges arranged
between the supporting plate and the elongated body, the wedges
being driven by the drives.
3. The hammer bar of claim 2 wherein the drives are screw drives.
4. The hammer bar of claim 2 wherein the wedges are juxtaposed
in the axial direction.
5. The hammer bar of claim 2 wherein a respective one of the wedges
is associated with each one of the body parts.
6. The hammer bar of claim 1 wherein the drive means comprises
radially extending drives.
Description FIELD OF THE INVENTION
This invention relates to a hammer bar for use in a rotor of a
crusher, which bar comprises a body, which is adapted to be mounted
in the rotor to extend parallel to the axis of the rotor, and tools,
which are detachably mounted on the body and comprise each at least
one retaining rail extending in a longitudinally extending retaining
groove formed in the body.
BACKGROUND OF THE INVENTION
Hammer bars composed of a body and of tools have proved most satisfactory
because the tools have a high wear resistance and are replaceable
so that such bars have a stron cleaving action and a lone life.
These results depend on the provision of a sufficiently strong and
durable joint between the tools and the body. For this purpose,
as is apparent from EP-B-0 224 836 the tools are provided with
one or more retaining rails, which is or are rounded in mushroom
shape and slidably inserted in longitudinally extending retaining
grooves formed in the body, and the retaining rail and the retaining
groove have complementary cross-sectional shapes so that the tools
and the body are interconnected by a positive joint, which is fracture-proof
and has a high load-carrying capacity. In the operational use of
such a hammer bar, dust evolved as a result of the comminuting work
of the crusher will inevitably enter the gaps and cavities left
between the retaining groove and the retaining rail and such clearances
will eventually be completely filled with dust so that the removal
and replacement of the tools will be rendered more difficult after
a prolonged operation and expensive special machines, such as presses,
are often required for such removal and replacement.
SUMMARY OF THE INVENTION
It is an object of the invention to eliminate the disadvantages
outlined hereinbefore and to provide a hammer bar which is of the
kind described first hereinbefore and distinguishes in that its
tools can easily be mounted and removed whereas the cleaving action
and service life of the bar are not adversely affected.
That object is accomplished in accordance with the invention in
that the body consists of two parts, which define between them a
joint extending along and adjoining said retaining groove, and clamping
means are provided for clamping said body marts against each other
at said joint. That longitudinally divided body, the parts of which
can be clamped together, permits the retaining groove to be widened
or narrowed by a proper operation of the clamming means so that
a sufficiently large clearance for the insertion and removal of
the tools can be provided and the required positive joint between
the tools and the body can be established. If the body is properly
divided and its parts are properly clamped together, a non-positive
joint between the tools and the body can be established in addition
to the positive joint. Regardless of the degree to which the gaps
and cavities are soiled or filled with dust, the tools can easily
be replaced even after a prolonged operation in that the clamping
means are released. The design of the clamping means and the shame
of the parts of the body are of minor significance and may be selected
in dependence on the conditions encountered and the requirements
to be met in each case.
The parts of the body might be clammed together by clamping screws
or similar clamping means. Put it will be desirable to provide clamping
means which comprise clamping drive means for applying pressure
to the parts of the body, which contact each other at the joint
and have outside engaging surfaces in contact with supporting members
which are fixed to the rotor. Such clamping means may be designed
to be very strong and may be used to apply strong clamping forces
by inexpensive means and permit the parts of the body to be clamped
not only against each other but also against supporting members
which are fixed to the rotor so that the retention of the hammer
bar in the rotor may also be improved by the clamping means.
If the rotor comprises as an abutment for the clamping drive means
an axially extending supporting plate, which is radially inwardly
spaced from the supporting members, and the supporting members have
radially outwardly tapering wedge surfaces for contacting the parts
of the body, a simple design will be obtained because the rotor
is reinforced by the supporting plates and the clamping drive means
can be supported by the supporting plates throughout the axial length
of the rotor, which usually comprises axially spaced apart, juxtaposed
disks for receiving the hammer bars. Owing to the radially outwardly
tapering wedge surfaces, a reliable retention will be obtained because
the clamping action will be assisted by centrifugal force as the
rotor is rotating.
If substantially radially extending clamping drive means, particularly
hydraulic or screw drive means, are provided, it will be possible
to provide rather compact clamping means, which may comprise, e.g.,
pressure-applying hydraulic cushions.
To permit a distribution of the clamping forces in accordance with
the design or in dependence on the loads to be expected and of the
forces exerted on the parts of the body, it is possible to provide
juxtaposed clamping wedges, which are axially spaced apart, or separate
clamping wedges may be associated with each part of the bony, or
the clamping wedges may be offset in the peripheral direction of
the rotor, or each part of the body may be composed of juxtaposed
sections, which are longitudinally spaced. Said measures may be
adopted individually or in various combinations to provide a hammer
bar which entirely complies with the requirements to be met in a
given case.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a transverse sectional view taken on line I--I in FIG.
2 in a direction which is normal to the axis of the rotor of a crusher
and shows a hammer bar in accordance with the invention which has
been inserted into said rotor.
FIG. 2 is an axial sectional view taken on line II--II in FIG.
1.
FIG. 3 and 4 are transverse sectional views taken at right angles
to the axis of the rotor, like FIG. 1 and illustrate respective
additional illustrative embodiments of a hammer bar in accordance
with the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Illustrative embodiments of the invention will be described hereinafter
with reference to the drawing.
A merely schematically indicated rotor 1 of a crusher comprises
a rotor sleeve 3 which is non-rotatably keyed to a drive shaft
2 and at each end carries a rotor disk 4 which is formed in its
periphery with holders 5 for axially extending hammer bars 8. Each
holder comprises a supporting member 6 and a supporting plate 7.
Each hammer bar 8 is composed of a body 9 and tools 10 which comprise
cutter bits 11 that extend transversely to the axis of the rotor.
Each tool 10 also comprises a retaining rail 12 which is approximately
mushroom-shaped in cross-section and extends in a longitudinally
extending retaining groove 13 formed in the body 9. Said tools may
be replaced in case of need by removing the tools 10 from and inserting
them into the associated retaining grooves 13 so that the comminuting
action of the crusher can be increased by the selection of proper
tools and the service life of the hammer bars can considerably be
increased by the use of cutter bits 11 made of wear-resistant material.
To facilitate the insertion and removal of the tools 10 in spite
of the fact that the removal of the tools is rendered particularly
difficult by dust accumulated during operation in the cavities between
the retaining bar 12 and the retaining groove 13 the body 9 is
divided into two body parts 9a, 9b along a joint 15 that extends
along and adjoins the retaining groove 13 and clamping means 14
are provided for clamping the parts 9a, 9b of the body against each
other at the joint 15. Said clamping means 14 are operable to apply
pressure to the body parts 9a, 9b, which contact each other at the
joint 15 and have outside engaging surfaces 16 17 which engage
the supporting members 6 of the holders 5 of the rotor. Upon an
actuation of the clamping means 14 to relax the pressure on body
parts 9a, 9b the retaining groove 13 will be widened to eliminate
the positive joint so that the tools 10 can easily be removed by
axially pulling the retaining rails 12 out of the retaining groove
13. To insert the tools 10 the retaining rails 12 are inserted
into the retaining groove 13 and the clamping means 14 are actuated
to apply force so that the body parts 9a, 9b are clamped together
to establish a reliable positive joint between the tools and the
body. The parts 9a, 9b of the body may be so designed and supported
that the tools 10 are also non-positively joined to the body 9 and
the entire hammer bar 8 is clamped in the holder 5.
In the embodiment shown in FIGS. 1 and 2 the clamping means 14
comprise a screw drive 18 and a clamping wedge 19 which extends
between and acts on the supporting plate 7 and the part 9b of the
body. In this case the joint 15 of the body 9 extends substantially
along a tangential plane so that the clamping wedge 19 forces the
body 9 by means of the lower part 9b of the body against the supporting
members 6.
In the embodiment shown in FIG. 3 the clamping means 14 comprise
also a screw drive 18 and at least one clamping wedge 19 but in
this case the joint 15 of the body 9 extends substantially in a
radial plane so that the clamping wedge 19 cooperates with both
parts 9a, 9b of the body 9. As is indicated the clamping wedge 19
might be bipartite in this case and a separate clamping wedge 19a,
19b might be associated with each part 9aor 9b of the body.
In the illustrative embodiment shown in FIG. 4 the clamping means
14 comprise a radially extending clamping drive 20 which preferably
consists of a hydraulic drive and extends between the supporting
plate 7 and one (9a) of the body parts and can be actuated to hold
the parts of the body together as desired.
The simple measure which resides in that the body 9 is divided
at a longitudinally extending joint 15 which extends along and
adjoins the retaining groove 13 and that the parts 9a and 9b of
the body are clamped together by suitable clamping means 14 has
the result that the tools 10 are effectively held in the body 9
by a positive joint and a non-positive joint. Said clamping means
may be sufficiently opened in case of need to facilitate the insertion
and removal of the tools. The specific design and arrangement of
the clamping means 14 and the number of parts into which the body
9 is divided are not essential because even small movements of the
parts of the body relative to each other will be sufficient to permit
a movement of the retaining rail in the retaining groove so as to
simplify the insertion and removal of the tools, which is the only
criterion to be met. |