Abstrict A rotor shearing type crusher for crushing municipal waste and
industrial waste whether it is bulky or not. If any foreign material,
which is impossible to crush, is mixed with the municipal waste
or industrial waste, the foreign material is promptly discriminated
and discharged separately. The crusher includes a casing, a feed
plate and a cutter respectively rotatably mounted to the casing
obliquely above two rotatable knives. The inclination of the feed
plate and cutter can be changed freely. Cutouts rae provided on
the top end of the feed plate and cutter in a comb-like manner to
dodge cutting edges of the rotatable knives intersecting each other.
A discharge port is divided into two sections. The crusher of such
a construction performs a function of tearing off soft waste twining
itself around the rotatable knives. Rigid material impossible to
be crushed is separately discharged. Even dangerous small waste
such as cartridges, cylinders, etc. can be crushed and degassed
inside without fail. Bulky material is pushed and crushed and bitten
into. As a result of such a construction, advantages such as less
machine trouble, high productivity and long life of the rotatable
knives are assured.
Claims What is claimed is:
1. A rotor shearing type crusher, comprising:
a casing having a hopper-shaped or crushed and a discharge port
at its other end for discharging sheared or crushed waste, and a
partition portion associated with said discharge port;
two shafts rotatably mounted to the casing between the charge port
and the discharge port, said shafts being mounted parallel to each
other;
a plurality of knives and spacer rings arranged in alternating
fashion along each of said shafts for rotation with their respective
shafts, said plurality of knives and spacer rings being arranged
on each shaft such that the cutting edges of the knives on one shaft
move past the spacer rings on the other shaft;
a feed plate pivotably mounted to said casing above the knives
and spacer rings mounted on one of said shafts; and
a cutter pivotably mounted to said casing above the knives and
spacer rings mounted on the other of said shafts, wherein:
said discharge port is divided in two by said partition portion
of said casing, said partition portion being situated downstream
of said knives and spacer rings on said shafts,
the feed plate and cutter have a length corresponding to the length
of said shafts and are each provided with cutouts arranged along
the length of the respective feed plate and cutter in a comb-like
manner such that the cutting edges of the knives mounted on said
one shaft pass through the cutouts of the feed plate and the cutting
edges of the knives mounted on said other shaft pass through the
cutouts of the cutter;
both the feed plate and cutter are independently rotatable; and
the rotational direction and speed of each shaft are independent
of each other.
2. The rotor shearing type crusher as defined in claim 1 further
comprising:
a cylinder mounted at one end to said casing and connected at its
other end to said feed plate for pivotably moving said feed plate;
a further cylinder mounted at one end to said casing and connected
at its other end to said cutter for pivotably moving said cutter.
3. The rotor shearing type crusher as defined in claim 2 further
comprising:
the knives on said one shaft include a plurality of plate-like
projections each defining a cutting edge extending from the outer
periphery of the knife toward the center of the knife on two sides
of the projection.
4. The rotor shearing type crusher as defined in claim 1 further
comprising:
a feed roller rotatably mounted to said feed plate, said feed roller
having a plurality of projections extending outwardly from its periphery.
5. The rotor shearing type crusher as defined in claim 4 further
comprising:
the knives on said one shaft include a plurality of plate-like
projections each defining a cutting edge extending from the outer
periphery of the knife toward the center of the knife on one side
of the projection; and
the knives on said other shaft include a plurality of plate-like
projections each defining a cutting edge extending from the outer
periphery of the knife toward the center of the knife on two sides
of the projection.
6. The rotor shearing type crusher as defined in claim 1 further
wherein:
the knives on said one shaft include a plurality of plate-like
projections each defining a cutting edge extending from the outer
periphery of the knife toward the center of the knife on one side
of the projection; and
the knives on said other shaft include a plurality of plate-like
projections each defining a cutting edge extending from the outer
periphery of the knife toward the center of the knife on two sides
of the projection.
7. The rotor shearing type crusher as defined in claim 1 further
comprising:
detecting means operatively associated with each shaft for detecting
the torque and rotary speed of each shaft and generating signals
indicative thereof;
further detecting means operatively associated with said feed plate
for detecting the inclined position and the holding pressure of
the feed plate and generating signals indicative thereof; and
control means for receiving the generated signals from said detecting
means and said further detecting means, processing said signals,
and generating control signals for controlling the operation of
the crusher and for separately discharging foreign material after
the drive of said shafts is suspended.
8. The rotor shearing type crusher as defined in claim 7 further
wherein:
said detecting means includes an axial piston pump connected to
a hydraulic motor associate with each shaft;
the rotation speed of each shaft is a function of the angle of
an inclined plate in its associated axial piston pump; and
the torque on each said shaft is a function of the differential
pressure between the input and output of its associated hydraulic
motor.
9. A rotor shearing type crusher, comprising:
a casing having a hopper-shaped charge port at one end for receiving
waste to be sheared or crushed and a discharge port at its other
end for discharging sheared or crushed waste, and a partition portion
associated with said discharge port;
two shafts rotatably mounted to the casing between the charge port
and the discharge port, said shafts being mounted parallel to each
other;
a plurality of knives and spacer rings arranged in alternating
fashion along each of said shafts for rotation with their respective
shafts, said plurality of knives and spacer rings being arranged
on each shaft such that the cutting edges of the knives on one shaft
move past the spacer rings on the other shaft;
a feed plate pivotably mounted to said casing above the knives
and spacer rings mounted on one of said shafts; and
a feed roller rotatably mounted to said casing and facing said
feed plate, said feed roller having a plurality of projections extending
outwardly from its periphery, wherein:
said discharge port is divided in two by said partition portion
of said casing, said partition portion being situated downstream
of said knives and spacer rings on said shafts;
the feed plate having a length corresponding to the length of said
shafts and being provided with cutouts arranged along its length
in a comb-like manner such that the cutting edges of the knives
mounted on said one shaft pass through the cutouts of the feed plate;
both the feed plate and feed roller are independently rotatable;
and
the rotational direction and speed of each shaft are independent
of each other.
Description BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a crusher with a rotor for shearing
(hereinafter referred to as "rotor shearing type crusher")
which shearingly shreds of crushes municipal waste (such as carpets,
cartridge gas cylinders, spray type cans), bulky waste (such as
refrigerators, washing machines, television sets, bicycles, rear
cars, furniture, beds), industrial waste (such as scrap tires, scrap
plastic), construction waste (such as concrete, asphalt, timber,
paper, sheet, string, rope), or for collection of useful resources
from waste.
2. Description of Prior Art
It has been heretofore well known to introduce a preliminary process
of shearingly crushing municipal waste and consecutively throwing
the crushed waste in an incinerator before performing an incineration
disposal of the municipal waste, for the purpose of improving incineration
efficiency. In this process, a rotor shearing type crusher with
dual shafts is popularly known as one functionally suitable apparatus
and has been put into practical use. This rotor shearing type crusher
mainly comprises a housing having a hopper-shaped charge port on
the upper side and a discharge port for discharging crushed waste
on the bottom side; and two rotary shafts disposed almost horizontally
in the housing in such a manner as to be parallel to each other
and rotatably supported. These two shafts are respectively provided
with rotatable knives and spacer rings in an alternate manner so
that the cutting edge of one rotary knife may move pass and nearby
the outer periphery of a spacer ring of the other rotary knife to
bite into the waste therebetween and otherwise shear the waste between
side edges of the rotary knives.
Since there are obviously different types of municipal waste to
be crushed in the crusher, various problems are apt to occur, being
quite different from simple shredding of things of a fixed shape.
To meet this situation, several attempts have been proposed to be
added to the basic construction.
For example, in the apparatus disclosed in Japanese Laid-Open Utility
Model Registrations Publication (unexamined) No. 63-51650 shown
in FIG. 14 the rotatable knives 23a, 24a and the spacer ring 25a
are alternately arranged on the rotary shafts 21a, 22a so that the
rotatable knife of the one shaft may move pass and nearby the spacer
ring of the other shaft and the rotation frequency of the two shafts
is set to be different.
In the municipal waste, thin and soft vinyl bags, strings, underwear,
socks, etc. are mixed and they are apt to twine themselves around
the spacer ring without being crushed, resulting in a reduction
in crushing performance. This disadvantage may be overcome to a
certain extent by the mentioned difference in rotation frequency
because the wastes are torn off between the rotatable knives and
projections, then discharged.
Another attempt is disclosed in Japanese Utility Model Registration
Publication (examined) No. 2-30030 as shown in FIG. 15 to solve
a problem in which waste sticks to the periphery of the drum 102
wherein the drum 102 gradually makes the crushing gap smaller, finally
closing the entire gap, thereby bringing about an overload problem.
To overcome this problem, it is proposed by this publication to
provide an actuator on the outside of the casing 1b so as to turn
a scraper 104 and move it close to the periphery of the drum to
scrape off the waste stuck to the drum.
However, there are so many kinds of waste thrown into an incinerator
for disposal and accordingly there are also varieties of physical
and chemical characteristics of such waste. Therefore, a variety
of problems occur even with respect to a rotor shearing type crusher
for carrying out pretreatment. In view of such a situation, it may
be said that means of solving the previously mentioned problems
are particularly needed which smoothly and exactly carry out the
pretreatment of many kinds of waste materials with a single crusher.
Though it is a recent trend to conduct collection of classified
waste with respect to domestic waste and those from factories, there
is actually considerable differences in bulk or volume of each waste,
and it may be required to enlarge a sectional area of the waste
charge port of the crusher for throwing bulky waste therein. With
such a crusher having a large waste charge port, however, another
problem arises in that the thrown waste may not be concentrated
on the center part between two rotatable knives but centrifugally
dispersed to regions such as the side of corner portions of the
apparatus where no shredding or crushing operation takes place,
thus it becomes very difficult to effectively perform the necessary
crushing of the waste. Particularly in case of cartridge gas cylinders,
spray type cans and the like, it is essential to completely degas
the inside thereof beforehand because there is a possibility of
explosion of residual gas at the time of delivering them to the
subsequent process of high speed hammer crushing or a further process
of fluidized incineration. Moreover, this possibility of explosion
is increased when the abrasion of rotatable knives proceeds to the
extent of enlarging the gap between the rotatable knives and the
spacer rings, because relatively small containers such as cartridge
gas cylinders may pass through the gap without being crushed.
On the other hand, with the progress of abrasion, such waste as
tires, carpets, vinyl products, plate, string, and rope which is
flexible and deformable may be bitten or drawn in along the gap
and, without being crushed, the bitten wastes may stick and twine
themselves to and round the two rotatable knives resulting in an
idle running problem.
Furthermore, there is a further possibility of some rigid material
being mixed into other waste, the rigid material being absolutely
unable to be crushed between the two rotatable knives. For example,
waste such as used motors or steel ingots have high rigidity, and
even if an attempt is made to forcibly crush this waste by biting
it between the rotatable knives, without fail an overload will be
applied to the crusher resulting in serious trouble for the crusher.
When some bulky waste such as refrigerators or washing machines
are longitudinally thrown in a crusher, it is sometimes the case
that the bottom side of such bulky waste mounts on the rotatable
knives and takes a posture of being supported thereby, and as a
result the rotatable knives are obliged to merely repeat idle running
and is unable to bite into the bulky waste, thus the crushing operation
makes no further progress.
SUMMARY OF THE INVENTION
The present invention was therefore developed to solve the above-discussed
problems and has as an object to provide a rotor shearing type crusher
in which any municipal waste thrown in is guided at all times to
the center portion between rotatable knives irrespective of the
dimensions of the waste, and any waste of high rigidity which is
impossible to be crushed can be pretreated before damaging the crusher,
even when such waste is mixedly thrown in the crusher; and if the
crushing efficiency declines due to abrasion of the rotatable knives,
the decline is sufficiently compensated for so as to assure an endurable
long time operation.
To accomplish the foregoing object, the rotor shearing type crusher
in accordance with the present invention comprises: two rotary shafts
the rotational direction and frequency of which are independently
changeable; a pair of rotatable knives in one of which a feed plate
is disposed obliquely above while a cutter is disposed obliquely
above but on the opposite side, both the feed plate and cutter being
independently rotatable and arranged vertically; cutouts which are
provided in a comb-like manner along the full length on the top
end of the feed plate and cutter, so that the top end of the rotatable
knives cross each other and may in their movement pass through the
cutout portions; and a discharge port which is divided into two
sections by a partition therebetween beneath the rotatable knives.
In a rotor shearing type crusher of the above construction, any
container having residual gas and thrown mixedly together with other
municipal waste can be exactly crushed, whereby the next process
is securely performed without danger of explosion. And any rigid
material mixed in with the other municipal waste and impossible
to be crushed can be discharged through the individual discharge
port without stopping the operation of the crusher and can be separated
from the waste to be delivered to the next process. Thus, considerable
advantages are assured in terms of both maintenance and personnel
saving.
Furthermore, the rotor shearing type crusher of the invention is
advantageous in that any waste which is soft, easy to stick or twine
itself around the rotatable knives and very difficult to be shredded
is sufficiently sheared, and guidance to shearing crushing points
any waste to be crushed and impossible to crush due to sticking
or remaining on a portion of the crusher such as the upper corner
of the rotatable knives is achieved. It is also possible to employ
other rotatable knives of different type to compensate for largely
declined crushing performance if abrasion of the current rotatable
knives proceed to a certain extent. This is an advantage from an
economical viewpoint assuring continuance of the crushing operation
and extending the time for replacement of the rotatable knives.
For example, it has been actually reported that the mentioned time
for replacement was extended twice as long as the prior art.
Other objects, features and advantages of the invention will become
apparent in the course of following description with reference to
the accompanying drawing.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings formings a part of the present application,
FIG. 1 is a longitudinal front view showing an embodiment (under
normal state) in accordance with the present invention;
FIG. 2 (A) is a developed view taken along the line formed by the
points l, m, n, p, q, r and s in FIG. 1 before abrasion; FIG. 2
(B) is also a developed view after abrasion;
FIG. 3 is longitudinal sectional front view showing a function
(of crushing relatively small materials) in accordance with the
invention;
FIG. 4 is a longitudinal sectional front view showing another function
(of discharging a rigid material) in accordance with the invention;
FIG. 5 is a longitudinal sectional front view showing a further
function (of shaking off residue) in accordance with the invention;
FIG. 6 is a longitudinal sectional front view showing still another
function (of biting bulky waste) in accordance with the invention;
FIG. 7 is a longitudinal sectional front view showing another embodiment
in accordance with the invention;
FIG. 8 is a longitudinal sectional front view showing a further
embodiment in accordance with the invention;
FIG. 9 is a flow chart showing in outline the control system in
accordance with the invention;
FIG. 10 is a flow chart showing a process of discharging rigid
material among the controls over relative sections;
FIG. 11 shows hardware for the controls in accordance with the
invention;
FIG. 12 is a flow chart showing a normal control procedure;
FIG. 13 is a flow chart showing the control procedure at the time
that something abnormal is encountered;
FIG. 14 is a longitudinal sectional front view showing a crusher
according to the prior art; and
FIG. 15 is a longitudinal sectional front view showing another
crusher according to the prior art.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1 is a longitudinal sectional front view showing a first embodiment
of the present invention, and in which a hopper-shaped charge port
11 is provided above a casing 1 and discharge ports 13 14 with
a partition 12 therebetween are provided. A pair of rotary shafts
21 22 are rotatably supported in the casing, and rotatable knives
23 24 and spacer rings 25A, 25B are respectively mounted on the
rotary shafts in an alternate manner, thus forming a crushing section
2. The rotational direction and frequency (rpm) of the rotary shafts
21 22 are independently changeable. A feed plate 3 is vertically
disposed from the casing at a portion obliquely above the rotatable
knife 23 and a cutter 4 is also vertically disposed from the casing
at a portion obliquely above the rotatable knife 24 but in an opposite
direction.
FIGS. 2(A) and 2(B) are developed views showing the feed plate
3 and the cutter 4 intersecting the rotatable knives 23 24 and
showing cutout portions 31 41 through which the top end of the
locus of each rotatable knife passes at the time of rotation of
the knives. These cutout portions are provided along the full length
of the knives in a comb-like manner as is shown by the line formed
by the points l, m, n, p, q, r and s.
FIG. 1 and FIG. 2(A) both show a state of normal operation of the
crusher, and in which an object M to be crushed such as municipal
waste thrown into a charge port 11 is guided to a gap formed between
the rotatable knife 23 rotating clockwise and the rotatable knife
24 rotating counterclockwise. The object M is bit and crushed or
shredded shearingly into small pieces to be discharged from the
discharge port 13 to the outside of the crusher. Since the partition
12 is disposed between the two knives 23 24 the crushed waste
does not move toward the discharge port 14 but is delivered to the
next step.
With the lapse of a long operation time, however, abrasion of the
rotatable knives 23 24 proceeds gradually to the extent of enlarging
the gap between one rotatable knife and the counter spacer ring
as shown in FIG. 2(B), whereby such waste as used tire 0 or vinyl
chloride E, for example, is not shearingly shredded or crushed but
merely bit between the two knives and sent out as it is. Waste such
as small cartridge cylinders may also pass through the gap without
being sufficiently compressed or crushed because of the abraded
and enlarged gap.
Even when the mentioned state of an enlarged gap is found, the
waste can be shearingly crushed between the rotatable knives and
the cutter just by setting clockwise the rotational direction of
both rotary shafts 21 22. At the same time when turning the end
of the feed plate 3 upwardly to disengage the rotatable knife 23
from the cutout 31 and extending the feed plate 3 obliquely crossing
the charge port as shown in FIG. 3 so as to extend above the center
portion of the two rotatable knives like a hood, relatively small
waste to be crushed, such as a cartridge cylinder, a spray can,
come in contact with the upper face of the feed plate 3 and slidingly
drops to be bitten between the cutout portions 41 of the cutter
4 and the rotatable knife 24 whereby the bitten waste is completely
crushed and discharged without fail, thus solving the problem mentioned
with reference to FIG. 2(B). In this respect, it is certain that
not only the rotatable knives but also the cutter is exposed to
the abrasion conditions, but the cutter 4 acts as a scraper during
normal operation and suffers less from the abrasion, and therefore
when comparing a gap T1 formed between the rotatable knives with
a gap T2 formed between the rotatable knife and cutout portion,
a large difference is found between the two gaps T1 T2 and this
difference is increased all the more with the progress of abrasion,
from which it is understood that the arrangement shown in FIG. 3
provides a peculiar technical advantage.
In the same manner, if any troublesome waste such as used a tire,
vinyl bag, a fiber product like carpet or underwear, stick to or
twine itself around the rotatable knives making it impossible to
shearingly crush them, they are exactly crushed shearingly by the
sharp edge of the cutter. Furthermore, since the collection of classified
waste has become prevalent recently to a certain extent as mentioned
above, a desirable advantage may be expected, if the shape and nature
of the waste are preliminarily acknowledged and the arrangement
shown in FIG. 3 is made to correspond to such shape and nature of
the waste.
FIG. 4 shows a function of the invention performed when a highly
rigid material such as steel balls which are impossible to crush
is mixedly thrown in the crusher.
In such a case, both rotary shafts 21 22 are rotated counterclockwise
and the end of the feed plate 3 is turned downward so as to disengage
the rotatable knife 23 from the cutout portion 31 in reverse arrangement
from that shown in FIG. 3 whereby the rigid material S is guided
to the left side of the crusher while rolling over the top of the
rotatable knives and drops down to be selectively discharged from
the discharge port 14 after being classified by the partition 12.
As a result, it is now possible to protect the crusher against the
problem caused by overload. In addition, the rigid material removed
as mentioned above will no longer be delivered mixedly to the next
process but is held to await a different disposal.
FIG. 5 shows a function of the invention which is required to be
performed in the event that waste thrown into the crusher is caught
by a portion such as the upper corners of the rotatable knives 23
24 beneath the charge port and retained during the normal operation
shown in FIG. 1.
In the state shown in FIG. 5 when turning the feed plate 3 and
the cutter 4 suddenly many times through a small angle toward the
center of their rotary shafts, the retained waste is bumped off
by the shocks from such sudden movements and drops down to the center
portion of the engaging section to be finally crushed.
FIG. 6 shows a further function of the invention which is required
to be performed when bulky waste such as a refrigerator, a washing
machine or the like is longitudinally thrown in and the rotatable
knives run idly. To meet this situation, it is desirable to have
the feed plate suddenly vibrated to repeatedly generate shocks to
one side of the bulky waste to deform it, then a part of the side
near the bottom is drawn in to be easily dragged in with the cutting
edge of the rotatable knives and finally crushed shearingly thereby.
FIG. 7 shows another embodiment which is an improvement of those
shown in the foregoing FIGS. 1 to 6 and in which a feed roller
37 is rotatably attached to a leg section 32 in order to perform
more exactly the function described mainly with respect to FIG.
6.
FIG. 8 shows a further embodiment in which a feed roller 38 is
rotatably attached, in place of the cutter 4 described with reference
to FIG. 1 to the casing side facing the feed plate 3.
In both of the foregoing second and third embodiments, the ability
to bite bulky waste between the rotatable knives for shearing is
further increased by providing projections on the periphery, so
that those projections may push aside of the bulky waste toward
the center portion. Moreover in the case of the embodiment shown
in FIG. 8 the attached feed roller 38 serves as a scrapper in the
same manner as mentioned in the foregoing first embodiment. When
required, it is also preferable to rotatably attach another feed
roller on the upper part so as to further increase the pushing and
collapsing performance.
For turning the feed plate 3 one end thereof is attached with
a pin 33 to the leg section 32 provided with a back plate as shown
in FIG. 1 and the other end makes use of the telescopic action
of a cylinder 35 attached to the casing with a pin 34. When telescopically
moving the cylinder 35 the feed plate 3 turns around a fulcrum
pin 36 thus the cylinder serves as an actuator. In the same manner,
for turning the cutter 4 the telescopic action of a cylinder 42
is utilized, thereby the cutter is permitted to turn around a fulcrum
pin 43.
Though rotational direction of the two rotary shafts can be changed
in both the forward and backward directions, when establishing a
program so as to be automatically changed by combining such rotational
directions and actuation of the cylinder on certain conditions,
it becomes possible to achieve sufficient maintenance and crushing
efficiency by computer control.
FIG. 9 is a flow chart showing an outline of a control procedure
for the embodiment shown in FIG. 7 and on which requirements for
initialization is shown as an example hereunder:
(1) Output:
Maximum torque (TMS)=restart from the time of reverse turning (100%);
Maximum operating torque (TM) =detection of overload (95%);
Optimum rotation frequency, position and movement of feed plate,
and frequency of reverse rotation after stoppage due to overload
for each classified waste;
Condition of detection of foreign materials, frequency of reverse
rotation, and position of feed plate;
(2) Start and stop of sequence, and procedure of emergency stop;
and
(3) Output of supply apparatus and conditions to be set.
Based on the initial conditions mentioned above, controls for each
section including emergency stop, oil quantity, oil temperature,
oil filter, change in operating conditions, discharge conveyor,
feed plate, feed roller can be set and executed. FIG. 10 shows a
flow chart with respect to the detection of mixed rigid material
and separate discharge thereof as a representative control, and
in which Ps denotes a set output, Ts denotes a set torque, Vs denotes
a set speed, Pa denotes a real output, Ta denotes a real torque,
and Va denotes a real speed.
Described hereinafter are control devices and an information transmission
route.
FIG. 11 shows an example of such control, and in which detector
section 5 of the crusher for detecting the rotation frequency R
comprises hydraulic motors 28 29 for driving the rotary shafts
of the crushing section, and axial piston pumps 53 54 attached
to the hydraulic pressure section by way of oil pipes 51 52. These
pumps indicate the discharge quantity and discharge direction of
oil in the form of inclinations .angle..theta.a, .angle..theta.b
of an inclined plate in the pump. With an increasing discharge quantity,
the rotation frequency of the hydraulic motors 28 29 is also increased,
and turning .theta..degree. from positive to negative results in
reversal of the rotational direction.
Torque Ta applied to the rotary shafts can be recognized by checking
the differential pressures A, B from oil pressure indicators 55
56 attached to the oil pipes 51 52. A potentiometer 57 attached
to the fulcrum pin 36 detects the inclination angle of the feed
plate 3. Holding pressure of the feed plate 3 is indicated by an
oil pressure indicator 60 attached to an oil pipe 59 connected to
the hydraulic cylinder 35 on the backside of the feed plate. Detection
of the cutter 4 is performed in the same manner as the feed plate.
To operate a desired section according to instructions from the
control section 6 the mentioned drive motors 28 29 connected
to the axial piston pumps 53 54 by way of an oil pipe and the hydraulic
cylinder 35 connected to a hydraulic pump 58 by way of an oil pipe,
are driven.
An example of a transmission sequence of actual drive instruction
in the detecting section 5 and control section 6 is described hereinafter
with reference to FIG. 12 and 13.
(1) Initialization is conducted before starting the operation of
the crusher. Generally, the initialization depends upon whether
the material M to be crushed is bulky or not. When the material
M is relatively bulky, an angle formed by inclination of the feed
plate 3 is set to be large. On the other hand, when the material
M is of relatively small bulk, the angle .angle..phi. is set to
be small so that the material M to be crushed may be guided to the
crossover line of the two rotary shafts, i.e., to the center portion
during the crushing operation.
(2) Optimum workload W is selected among the levels classified
from experience into several grades depending upon the performance
of the drive motor for driving the rotary shafts, and the size,
the material, the shape, the nature of the material M to be crushed
including whether or not an explosive substance is mixed, though
this step can be omitted so long as the conditions are fixed at
all times.
(3) Reading of a real torque Ta is performed by conversion from
the differential pressures A, B of the oil pressure indicators 55
56.
(4) If the torque Ta is larger than the allowable limit Tm, it
means occurrence of something abnormal, and a different process
is needed. For example, it is preferred to shift the process to
(A) shown in FIG. 13.
(5) When the torque Ta is within the limit, a desirable rotation
frequency R is calculated from an express W=f(Ta, R). High torque
results in low rotation frequency, and low torque results in high
rotation frequency.
(6) Reading of a rotation frequency Ra is performed by conversion
from the angles .angle..theta.a, .angle..theta.b of the inclined
plates of the axial piston pumps 53 54. When the inclined plates
are neutral, .theta..degree. is 0 and the rotary shafts 21 22 are
not operated. Under normal operation, if the clockwise direction
is set to be positive, the counterclockwise direction becomes negative
as a matter of course. Since the rotation of the two rotary shafts
is a uniform rotational motion in opposite direction from each other,
.angle..theta.a=-.angle..theta.b and usually .vertline..theta..degree..vertline.
is constant.
(7) Real workload is obtained by substituting Ta, Ra into the mentioned
expression of the optimum workload W. If the workload is smaller
than the allowable minimum workload Wm, it means the occurrence
of something abnormal, and a different process is needed. Thus the
process is to be shifted to another flow chart (B).
(8) If the workload is not smaller, Ra is compared with the allowable
minimum workload Rm to inspect whether the workload is larger than
Rm. When the rotation frequency is so high as to be over the limit,
there is a possibility of explosion during crushing, and therefore
the rotation frequency is lowered at least to Rm. And a signal is
sent to the axial pamps 53 54.
(9) to (11) To achieve a maximum workload under normal operation,
a signal for coinciding the real workload Ra with R is sent to the
axial pumps 53 54. This cycle is repeated to continue a crushing
operation with the best efficiency.
In this connection, the flow sheet is FIG. 13(A) shows a process
in the event of mixing some rigid substance impossible to be crushed
such as steel ingot and possible to cause a problem with the machine
if the operation is continued.
(12) If the torque Ta is over Tm and an overload occurs, the inclinations,
.angle..theta.a, .angle..theta.b becomes 0 whereby the drive motors
28 29 stop and their rotation frequency becomes 0.
(13) A signal for increasing the differential pressure C in the
oil pressure indicators 60 61 is sent to the hydraulic cylinder
35.
(14) The feed plate 3 turns around the support pin 36 until the
angle .angle..phi. formed with a horizontal plane becomes maximum
(perpendicular in this example).
(15) A signal for changing the angle of the inclined plate of the
axial pump 53 is sent so that the two axial pumps 53 54 may both
be inclined at the same negative angle. In other words, the two
rotary shafts 21 22 rotate in the same direction (clockwise, for
example) at the same speed, thereby removing the rigid material
causing the overload.
(16), (17) After conducting a reverse rotating for a predetermined
time, the rotation mentioned in (15) is stopped and again started.
This operation is repeated a predetermined number of times N (three
times, for example).
(18) to (21) After reading the rotation torque Ta to acknowledge
that Ta is lower than Tm, the process is returned to the flow chart
in FIG. 12.
In the example shown in FIG. 12(B), the waste to be crushed is
so small as to escape from the crushing area thereby causing idle
running, otherwise waste such as string or cloth twines itself around
the rotatable knives without being shredded thereby also causing
idle running and falling into a state of reduce the inclination
.phi. formed with respect to the horizontal plane of the feed plate
3 to compensate the crushing center, whereby the crushing operation
is changed so as to be performed between the shaft and the cutter.
After overcoming the mentioned problem of deficient load, the process
is returned to the flow shown in FIG. 12 the detailed description
of which is omitted herein. The algorithm shown herein is just an
example, and, as a matter of course, there are a number of other
automatic control methods for various operations of maintaining
optimum crushing conditions and necessary security by selecting
several required input factors such as adjustment of other cutters,
hopper level, holding pressure of feed plate, etc.
The rotatable shafts are entirely formed of plate-like materials
and it is preferable that, as shown in FIG. 1 in the combination
of the two rotatable knives, the rotatable shaft 23 is provided
with a spiral projecting cutting edge 26 having a surface extending
from the outer periphery toward the center on one side, while the
rotatable shaft 24 is provided with a circular arc projecting cutting
edge 27 having a surface extending from the outer periphery toward
the center on two sides.
The number of engagements of the mentioned projecting edges is
a product of the number of each projecting cutting edge and rotation
frequency if the two rotary shafts have been set to rotate at the
same rotation frequency. However, if the rotation frequency of a
pair of rotary shafts are set to be different from each other, then
the number of engagements of the projecting cutting edges is a product
of number of respective projecting edges and rotation frequency.
Accordingly, it is possible to use properly this relation of number
of engagement depending upon whether crushing of a waste is easy
or difficult.
As various different embodiments of the invention may be made without
departing rom the spirit and scope thereof, it is to be understood
that the invention is not limited to th specific embodiments thereof
except as defined in the appended claims. |