Abstrict A centrifugal refining crusher for simultaneously crushing and
refining feed material in which the feed material such as ores and
rocks is thrown out into housing around rotor making use of the
centrifugal force created by the rotation of the rotor. A further
second rotor is provided under an opening for dropping the feed
material formed in between the first housing and the first rotor,
a second housing is provided around the second rotor, anvils are
provided on the first housing mainly to crush the feed material,
and a deadstock portion is formed by the material in the second
housing mainly to refine grain shape of the broken feed material.
Claims What is claimed is:
1. A centrifugal refining crusher for crushing or refining feed
material, comprising:
a first rotor having a center portion and being rotatable,
a first housing surrounding the periphery of said first rotor,
said first rotor including centrifugal means for throwing feed material
radially out from said center portion into said first housing using
centrifugal force,
supply means for dropping feed material essentially onto said center
portion of said first rotor,
means provided on said first housing for crushing feed material,
opening means for dropping feed material formed between said first
housing and said first rotor,
a second rotor provided under said opening means and being rotatable,
a second housing provided around the periphery of said second rotor,
said first and second rotors respectively including a disk-like
bottom plate, an annular top plate, a plurality of partial peripheral
walls disposed at equal intervals around said rotor periphery, said
peripheral walls defining outlets therebetween, a plurality of mounting
blocks attached to the inner side of said peripheral walls, said
mounting blocks having a slant face oriented toward a direction
of rotation of said rotor, and means for protecting the inside of
said rotors,
said protecting means including a plurality of top and bottom liners,
a plurality of side liners abutting said slant faces and engaged
between said bottom and top plates, and means for preventing outward
movement of said side liners along said mounting block slant faces,
said preventing means including said top and bottom plates each
having engaging grooves formed thereinside, said side liners having
engaging shoulders formed along upper and lower edge portions of
an inner side thereof, said top and bottom liners each having left
and right slant side faces, said top liners having said left and
right slant side faces slidably engaged with said upper engaging
shoulders of said side liners and said engaging grooves of said
top plate, respectively, said bottom liners having said left and
right slant side faces slidably engaged with said lower engaging
shoulders of said side liners and said engaging grooves of said
bottom plate, respectively, said top and bottom liners being tapered
with narrower ends at the periphery of said rotors, and said top,
bottom and side liners being lockable together by centrifugal force.
2. A centrifugal refining crusher as claimed in claim 1 including
said first rotor and said second rotor sharing the same rotor shaft,
and means for moving said rotors at different peripheral speeds,
the first being slower than the second, said moving means including
said rotors having different diameters.
3. A centrifugal refining crusher as claimed in claim 2 wherein
the diameter of said first rotor is 50-70% of that of said second
rotor.
4. A centrifugal refining crusher as claimed in claim 1 including
a rotor boss connecting said first and second rotors, and wherein
said first rotor, said second rotor and said rotor boss form a rotor
assembly.
5. A centrifugal refining crusher as claimed in claim 4 wherein
replaceable protectors are provided around said rotor boss connecting
both said rotors.
6. A centrifugal refining crusher, comprising:
first rotor means for throwing feed material radially outward by
the centrifugal force created by its rotation,
a first housing surrounding the periphery of said first rotor means,
means provided on said first housing to crush feed material,
second rotor means, larger than said first rotor means, further
provided under an opening formed between said first rotor means
and said first housing to throw feed material radially outward by
the centrifugal force of its rotation,
first deadstock meand provided under said opening formed between
said first rotor means and said first housing for guiding and correcting
size and shape of materials dropping through said opening into a
central opening of said second rotor means, said first deadstock
means including first means for constructing slanted material deposits,
a second housing surrounding the periphery of said second rotor
means, and
second deadstock means provided on said second housing for guiding
materials into a drop opening formed between said second rotor means
and said second deadstock means and correcting size and shape of
materials, said second deadstock means including second means for
constructing slanted material deposits.
7. A centrifugal refining crusher as claimed in claim 6 wherein
said first rotor means and said second rotor means respectively
include a top plate, a bottom plate, and mounting blocks provided
between said top plate and said bottom plate, said mounting blocks
having a slant face oriented toward a direction of rotation of said
rotor means, and means for protecting the inside of said rotor means;
said protecting means including a plurality of top and bottom liners,
a plurality of side liners abutting said slant faces and engaged
between said bottom and top plates, and means for preventing outward
movement of said side liners along said mounting block slant faces;
said preventing means including said top and bottom plates each
having engaging grooves formed thereinside, said side liners having
engaged shoulders formed along upper and lower edge portions of
an inner side thereof, said top and bottom liners each having left
and right slant side faces, said top liners having said left and
right slant side faces slidably engaged with said upper engaging
shoulders of said side liners and said engaging grooves of said
top plate, respectively, said bottom liners having said left and
right slant side faces slidably engaged with said lower engaging
shoulders of said side liners and said engaging grooves of said
bottom plate, respectively, said top and bottom liners being tapered
with narrower ends at the periphery of said rotor means, and said
top, bottom and side liners being lockable together by centrifugal
force.
8. A centrifugal refining crusher, comprising:
first rotor means for expelling feed material from a first region
into a second region, said first region being within the periphery
of said first rotor means, said second region being horizontally
beyond the periphery of said first rotor means;
a first housing in said second region and surrounding the periphery
of said first rotor means, said first housing including rigid means
for crushing feed material colliding therewith;
second rotor means disposed below said first rotor means for expelling
feed material from a third region into a fourth region, said third
region being within the periphery of said second rotor means, said
fourth region being horizontally beyond the periphery of said second
rotor means;
a second housing in said fourth region and surrounding the periphery
of said second rotor means; and
guide means for guiding feed material from said second region to
said third region, said guide means including first construction
means for constructing a pile of feed material sloping downwardly
from just below said second region to just above said third region.
9. A centrifugal refining crusher according to claim 8 including
second construction means for constructing a pile of feed material
in said fourth region sloping upwardly away from said second rotor
means.
10. A centrifugal refining crusher according to claim 9 including
said second construction means being cooperable with said second
rotor means for crushing feed material by causing feed material
expelled by said second rotor means to collide with feed material
accumulated by said second construction means.
11. A centrifugal refining crusher according to claim 10 including
said second construction means being cooperable with said second
rotor means for refining feed material by causing feed material
expelled by said second rotor means to roll down along feed material
accumulated by said second construction means.
12. A centrifugal refining crusher according to claim 8 including
means for preventing ejection of dust outside the crusher.
Description BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a centrifugal refining crusher in which
ores and rocks are crushed and refined by throwing them out into
housings surrounding respective rotors, making use of centrifugal
force generated by the rotation of the rotors.
2. Description of the Prior Art
There were available the same kind of centrifugal crushers or refiners
such as Japanese Utility model Publication No. 30599/1968 "Balls
for Centrifugal Crusher", Japanese Patent Publication No. 33785/1978
"Lump Breaker" and Japanese laid-open Publication No.
216744/1986.
These crushers or refiners according to the prior art intended
to crush or refine feed material such as ores and rocks by dropping
the feed material essentially onto the center of the rotor rotating
at a high speed and throwing out the material into the housing surrounding
the rotor taking advantage of the centrifugal force.
However, because all crushers and refiners according to the prior
art attempted to crush or refine material only by one-time throwing
from the rotor, there was a certain level of limit to the crushing
or refining effect, which results in a poor crushing ratio and a
low shape factor (degree of roundness by solid content in aggregates).
And the limited crushing and refining effect has brought about
another restriction on the size of feed material to be charged.
To solve the above problems, there came in an enhanced type of
crushers and refiners such as Utility model Publication No. 8658/1964
"Vertical Impact Crusher", and such "Grain-Shape
Refiner" as disclosed respectively in Patent laid-open Publications
No. 197158/1987 No. 17159/1987 and No. 197160/1987.
The former "Vertical Impact Crusher" is designed to have
two or more times crushing by vertically disposing a plurality of
discs with striking plates (equivalent to aforesaid rotor) and a
plurality of impact plates (equivalent to aforesaid housing). This
repeated crushing can obtain a large crushing ratio, but it has
little effect of refining, thus necessitating a further refining
by another machine, resulting in a poor productivity.
The latter "Grain-Shape Refiner" intends to make two
or more refining by vertically arrangeing two or more stages of
combination of rotor and annular grinding chamber (equivalent to
aforesaid housing). This repeated refining can improve the shape
factor (degree of roundness by solid content in aggregates) representing
the degree of roundness, but because the crusher is designed only
for refining, feed material must previously be crushed and processed
to an acceptable size using another crusher, thus resulting in a
poor productivity similar to the former crusher.
And, in the prior art, the first rotor, the second rotor and the
rotor boss connecting the both rotors are made inseparably into
one piece. As a result, the diameters of both rotors are fixed,
thus resulting in a failure to change the peripheral speed of the
rotors corresponding to the size, nature, amount and usage of feed
material and to change the ratio of the peripheral speeds of the
both rotors.
In general, the crushers or refiners according to the prior art
develop a large degree of local wear due to the abrasion by the
feed material, thus requiring periodic repair or replacement, particularly
in the two stage refiner in which excessive local wear is likely
to occur because of different wear speeds necessitate the replacement
of the total parts.
And again the two stage refiner produces a local heavy wear on
the rotor boss due to the abrasion by the feed material flowing
from the first housing into the second rotor, thus resulting in
a high repair cost--the part can be repaired or strengthened by
hard facing--and also eventually in a total replacement because
several times of hard facing may cause thermal distortion of the
part leading to a failure of rotation.
To protect the inside surface of the rotor from wearing, the "Rotor
for Grain Shape Refiner" disclosed in the Patent laid-open
Publication No. 241558/1987 is well known to have the lining protection.
The liners on the rotor consist of the bottom liner, side liner
and top liner. Horizontal movement of the bottom liner is prevented
by providing the bottom liner with the same shape (gradually narrowing
outlet) as the bottom face of the outlet path, narrower in width
at the outlet side. The horizontal movement of the side liner is
prevented by the groove on the backside engaging with the projecting
lug vertically provided on the rotor body and by the projecting
lug at the lower end inserted in between the side face of the outlet
path and the bottom liner. The vertical movement of the bottom liner
and the side liner is prevented by the projecting lug at the top
end of the side liner inserted in between the top liner attached
to the top cover and the side face of the outlet path. Therefore,
liner replacement requires the removal of the top cover, thus taking
a lot of time and labor.
SUMMARY OF THE INVENTION
The first objective of the invention is to provide a centrifugal
refining crusher capable of performing efficient crushing and refining,
providing a great crushing ratio and improved shape factor even
for the flaky and angular material difficult to refine and an increased
production.
The second objective of the invention is to provide a centrifugal
refining crusher which permits the peripheral speed of the rotors
and the ratio of their peripheral speeds to be changed in accordance
with the size, nature, amount and usage of feed material, as well
as which needs replacement of only a locally worn part (not the
whole parts) when partially worn, thus making repair work more efficient
and running cost less.
The third objective of the invention is to provide a centrifugal
refining crusher which can expect much more efficient repair work
of the rotor boss, thus resulting in much lower running cost.
The fourth objective of the invention is to provide a centrifugal
refining crusher which is much easier and quicker in replacing the
liners protecting the inside face of the rotors.
The centrifugal refining crusher according to the invention is
provided with the first motor and the first housing, further with
another (second) rotor under an annular clearance (through which
crushed material drops) in between the first rotor and the first
housing, and with another (second) housing around aforesaid second
rotor. Aforesaid first housing is provided with anvils mainly to
crush material, and aforesaid second housing is provided with deadstock
portion to refine the shape of grains. Therefore, not only both
crushing and refining can be performed with only this one machine,
but also a large crushing ratio and an enhanced grain shape acceptance
factor (even for material difficult to be shaped up) can be expected,
thus resulting in a substantially increased productivity.
Further, when the first and second rotors are installed on the
same shaft, and the diameter of the first rotor is made smaller
than that of the second rotor so that the peripheral speed of the
first rotor is made slower than the one of the second rotor because
of the same rpm of the rotors, there is no chance that material
is overcrushed, thus eliminating the generation of unnecessary dust
powder, which results not only in increased value products but also
in a simpler mechanism and a compact machine because of the sole
rotor shaft shared with both rotors.
The smaller (50-70) diameter of the first rotor relative to the
second rotor not only permits flaky or angular material to be effectively
crushed in the first housing as mentioned above, but also prevents
aforesaid material from being overcrushed, thus resulting in increased
value products.
The smaller diameter of the first rotor relative to the second
rotor allows the pitch circle of the anvils to be reduced by that
amount of difference, which in turn reduces the throttle ratio (the
pitch circle diameter of the anvils/the diameter of the mouth to
the second rotor), thus permitting a shorter spacing of the rotors,
resulting in a rotor shaft with a smaller diameter--a more compact
and less costly machine.
The rotor assembly consists of three blocks, namely the first rotor,
the second rotor and the rotor boss connecting the both rotors.
These three blocks can be readily assembled and disassembled.
Therefore, replacing the first rotor or the second rotor with another
rotor of different diameter not only a peripheral speed of a rotor
or a peripheral speed ratio of two rotors to be changed depending
on the size, nature, amount and usage of feed material, but also
allows repair of a locally worn part by replacing only the worn
part (not the whole three parts), thus resulting in efficient repair
work and in reduction of running cost.
The rotor boss connecting the both rotors is provided with replaceable
protectors therearound. Therefore, the rotor boss portion is protected
from wear and only the protector is subjected to wear. The replacement
of the protector is done easily and quickly and yet the rotor boss
is free from wear for a long time.
In assembling the liners, first of all the side liner is placed
against the rotational-direction slant surface of the mounting block
formed in between the adjacent outlets and between the bottom plate
and the top plate of the rotor so as to prevent outward movement
of the side liner along aforesaid slant face. Then, the one-side
slant side surfaces of the top liner and the bottom liner both tapered
with the narrower end at the rotor periphery are slidably engaged
with the grooves formed toward the inner sides of the top plate
and the bottom late. At the same time, the other-side slant side
surfaces of the top liner and the bottom liner respectively are
slidably engaged with the step portions formed along the top and
bottom side edges on the inner side of aforesaid side liner. When
the crusher starts to rotate, those three types of liners protecting
the inner side of the rotor come into tight contact with each other
due to the centrifugal force created by the rotation of the rotor.
In disassembling the liners, the crusher is brought to a stop. First,
driving in the top liner toward the center of the rotor easily releases
the fixed side liner. Then, after removing aforesaid side liner,
you can also drive in the bottom liner toward the center of the
rotor to remove out. Therefore, replacement work of the liners protecting
the inside of the rotor is very easy and requires minimum downtime.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings, there are shown illustrative embodiments
of the invention from which these and other of its objectives, novel
features and advantages will be readily apparent.
In the drawings:
FIG. 1 is a vertical sectional view showing a centrifugal refining
crusher according to the invention.
FIG. 2 is a transverse sectional plan view at the first rotor portion.
FIG. 3 is a sectional view of the main parts taken along the line
I--I of FIG. 2.
FIG. 4 is a transverse sectional plan view at the second rotor
portion.
FIG. 5 is a sectional view of the main parts taken along the lines
II--II of FIG. 4.
FIG. 6 is a transverse sectional view of the top portion.
DESCRIPTION OF PREFERRED EMBODIMENTS
First, the configuration of the embodiments according to the invention
will be described:
The embodiment of a centrifugal refining crusher A according to
the invention, as shown in FIGS. 1-6 consists mainly of a feed
opening 1 a first rotor 2 a first housing 3 a rotor boss 4 a
second rotor 5 and a second housing 6.
Aforesaid feed opening 1 is a device to drop or supply feed material
G essentially into the center of the first rotor 2 rotating at a
high speed. The feed opening 1 according to the embodiment consists
of a first feed cylinder 10 and a second feed cylinder 11 which
respectively are provided with hoppers 10a, 11a at the upper portion
thereof, and there is a large opening 12 in between the hopper 11a
and the first feed cylinder 10.
Aforesaid first rotor 2 is a rotor which radially throws out the
feed material G dropped or supplied from aforesaid feed opening
1 toward the periphery by the centrifugal force created by its high
speed rotation. The first rotor 2 according to the embodiment mainly
consists of a bottom plate 20 a top plate 21 side plates 23 mounting
blocks 22 for the side plates 23 top liners 24 and bottom liners
25.
Aforesaid bottom plate 20 is formed like a disc, on the center
of which a replaceable distributor 20a is attached as a part of
the bottom liner.
Aforesaid top plate 21 is an annular plate, the center of which
is an opening 21a for charging material. The top plate 21 according
to the embodiment is integrally connected to aforesaid bottom plate
20 with four pieces of partial peripheral walls 26 disposed at equal
intervals.
Aforesaid mounting block 22 according to the embodiment for the
side liner 23 is formed like an angle bar and attached to the inner
side of aforesaid peripheral wall 26 disposed in between two adjacent
outlets 27 of the first rotor 2.
Aforesaid side liner 23 is a member which constitutes an outlet
passage 27 of the first rotor 2 along with the top liner 24 and
the bottom liner 25. The side liner 23 according to the embodiment
has projecting lugs 23a and 23b at both ends of the outer side which
come into contact with a rotational-direction slant face 22a of
aforesaid mounting block 22. The projecting lugs 23a and 23b engage
with both ends of the rotational-direction slant face 22a, thus
preventing the side liner 23 which abuts the slants face 220 from
moving outward of the first rotor 2 along the slant face 22a.
Aforesaid top liner 24 and bottom liner 25 are both tapered with
narrower ends at the periphery of the first rotor 2. Inner edge
portions of left and right slant side faces 24a, 24b and 25a, 25b
are cut slantways.
Aforesaid side liner 23 is slantwise cut along the top and bottom
side edge portions of the inner side to provide engaging steps or
shoulders 23c and 23d, which resectively engage slidably with the
left slant side face 24a and 25a of aforesaid respective top liner
24 and bottom liner 25. Aforesaid top plate 21 and bottom plate
20 respectively are provided with v-shape engaging grooves 21b and
20b thereinside which slidably engage with the right slant side
faces 24b and 25b of the top liner 24 and the bottom liner 25.
In the embodiment, the side liner 23 especially exposed to abrasion
and causing rapid local wear is shaped into symmetry in the vertical
and horizontal directions, thus permitting a repeated use by turning
upside down.
In the drawing, a member 28 is a guide plate to guide the flow
of material, and D is a deadstock portion formed by the feed material
in between the guide plate 28 and the side liner 23.
Aforesaid first housing 3 is installed mainly to break the feed
material G radially thrown out of aforesaid first rotor 2 by the
impact force generated when the material hits against the peripheral
portion thereof. The first housing 3 according to the embodiment
consists of a side wall 30 and an annular bottom plate 31. The side
wall 30 is provided with a series of anvils B along the inner surface
thereof. An annular drop outlet 7 is formed in between the annular
bottom plate 31 and aforesaid first rotor 2.
Aforesaid annular bottom plate 31 is disposed at a slightly lower
level than the bottom of the outlet 27 of the first rotor 2.
Aforesaid rotor boss 4 is a member to connect aforesaid first rotor
2 with the second rotor 5. The rotor boss 4 according to the embodiment
is formed essentialy like a cylinder, whose lower end is a tapered
hole 40. An upper end taper portion 80 of a rotor shaft 8 is fitted
into the tapered hole 40 and connected with a key, and further bolts
43 tighten the rotor boss 4 and the rotor shaft 8 for connection
through a holding plate 42 mounting on a shoulder 41 formed on the
top end of the taper hole 40.
An outward-projecting horizontal 44 of one-piece construction is
formed out of the rotor boss 4 at the lower end thereof. An upper
cylindrical protector 45 and lower cylindrical protector 46 (both
replaceable) are inserted over the outer cylindrical surface of
the rotor boss 4. The lower protector 46 is provided with a horizontal
projection 47 at the lower end thereof to protect the top surface
of the aforesaid flange 44.
Aforesaid second rotor 5 is a rotor to throw out the feed material
G which has been broken by the aforesaid first rotor 2 and the first
housing 3 and is dropping downward through an annular drop opening
7 by a larger centrifugal force generated by a higher peripheral
speed thereof. The second rotor 5 according to the embodiment consists
essentially like aforesaid first rotor 2 of a bottom plate 50 a
top plate 51 provided with an opening 51c in the center thereof,
side liners 53 mounting blocks 52 for the side liners 53 top liners
54 bottom liners 55 partial peripheral walls 56 outlets 57 and
guide plates 58. Aforesaid bottom plate 50 is provided with an opening
50a in the center thereof to pass the rotor shaft 8 therethrough.
A replaceable protector 51a is covered over the top face of the
top plate 51 to protect the top and side surface thereof.
In the drawing, numerals 51b and 50b are engaging grooves, 52a
are engaging plates projecting from the mounting blocks 52 along
the rotational direction slant face, 53a and 53b are projecting
lugs, 53c and 53d are engaging shoulders, 54a and 54b are left and
right slant side faces of the top liner 54 as well as 55a and 55b
are left and right slant side faces of the bottom liner 55.
Aforesaid bottom plate 50 is replaceable and fixed to the outward
flange 44 at the lower end of aforesaid rotor boss 4 by tightening
bolts 59 from under.
In the drawing, numeral 70 is a guide ring to guide the material
G dropping through aforesaid annular opening 7 into the opening
51c in the top plate 51. A peripheral wall 72 and a bottom plate
71 connected to the periphery of the guide ring 70 form a deadstock
portion by feed material D.
Aforesaid first rotor 2 is replaceable and connected to the annular
top end face of aforesaid boss 4 by tightening essentially the center
part of the bottom plate 20 using bolts 29.
Aforesaid second housing 6 is designed mainly to refine the material
G by the impact force generated by receiving the material G radially
thrown out from aforesaid second rotor 5 at the periphery portion
thereof.
The second housing 6 according to the embodiment consists of a
peripheral side wall 60 and an annular bottom plate 61 which also
make a deadstock portion D by feed material.
Aforesaid bottom plate 61 is disposed at a slightly lower level
than the lower end of the outlet 57 in the second rotor 5. An annular
drop opening 9 is formed in between the inner side end of the bottom
plate 61 and the second rotor 5.
According to the embodiment, the diameter of the first rotor 2
is designed smaller (some 70%) than that of the second rotor 5
which makes the peripheral speed of the first rotor 2 slower than
that of the second rotor 5. Assuming both speeds are equal to each
other, feed material may be overbroken into undesirable dust, thus
resulting in lowered production of value products. Therefore, the
diameter of the first rotor 2 is reduced relative to that of the
second rotor 5 to suppress the peripheral speed of the first rotor
2.
The ratio of diameters of first rotor and second rotor over 70%
tends to be overcrushing, while the ratio under 50% is likely to
be poor crushing. Therefore the ratio between 50-70% is advisable.
According to the embodiment, aforesaid peripheral side wall 60
the bottom plate 61 a base cylinder 62 connected to the bottom
plate 61 and a top cover 63 mounted on the top opening of aforesaid
side wall 60 constitute an outer casing K. The first feed cylinder
10 of aforesaid feed opening 1 is inserted into the center of an
outer plate 63a, while the second feed cylinder 11 is inserted into
the center of an inner plate 63b.
An annular top plate 32 constituting aforesaid first housing 3
is fixed to aforesaid inner plate 63b, which permits aforesaid feed
opening 1 and the first housing 3 to be removed integrally with
the top cover 63.
A number of draft ports H1 and H2 are opened substantially at equal
intervals over the periphery of the inner plate 63b or the top plate
of aforesaid first and second housings 3 and 6.
Next, the operation of the embodiment will be described:
Such being the configuration, the centrifugal refining crusher
A according to the invention supplies material G fed into the feed
opening 1 through the first and second feed cylinders 10 and 11
onto the center of the first rotor 2 and then a centrifugal force
created by the high speed rotation of the first rotor 2 and the
side liners 23 throws out the feed material G radially toward the
periphery of the rotor 2 through the outlets 27.
The thrown material G then strikes a series of anvils B attached
inside the side wall 30 of the first housing 3. The adequate striking
force given by the anvils B and a force generated by collision with
each other of material effectively break flaky and angular material
into finer pieces.
Guided by the deadstock D and the guide ring 70 the material G
broken as such drops into the opening 51c of the second rotor 5
through the annular opening 7 while being thrown out through the
second rotor 5 by the centrifugal force thereof.
An especially larger size of the thrown material G is further broken
into smaller size by impact forces generated when the material G
collides with the slant surface of of the deadstock D formed in
the second housing 6 by the deposit or build-up of material G. When
each grain of the material G collides with an other, the sharp edge
of each grain is rounded by a complicated action ofsurface collision
with deposited grains as they roll down along the slant surface
of the deadstock D the grain, thus being refined into cubical or
round shape and finally thrown out to the outside through the annular
discharge opening 9.
Therefore, this one crusher is capable of efficient crushing and
refining of material providing a greater crushing ratio and provides
improved shape factor even for flaky and angular material difficult
to refine, and a substantial enhancement in productivity.
The air, blown out with the material G through the outlets 27 and
57 by the centrifugal blast action generated by the rotation of
the first and second rotors 2 and 5 is vertically dispersed by
the vertical face of the anvils B in the first housing 3 but is
guided upwards in the second housing 6 by the slant face of the
deadstock D to be smoothly ejected into the air passage 63c through
the draft openings H1 and H2 opened in the periphery of the top
covers. On the other hand, suction forces generated at the material
inlets of the first and second rotors 2 and 5 by themselves form
an air circulation passage through which the air is drawn again
into the first rotor 2 via the opening 12 formed between the hopper
11a of the second feed cylinder 11 and the first feed cylinder 10
and the inside of the second feed cylinder 11. Therefore, the crusher
with two stages of rotors according to the invention can completely
prevent the ejection of dust to outside.
Further, the air that is uniformly blow up over the periphery of
the housing as mentioned above allows the crushed material G to
stay longer around the deadstock D which substantially improves
the refining of the material G.
Next, the first rotor 2 can be replaced by loosening the bolts
29 after removing aforesaid top plate 63 and the distributor 20a
of the first rotor 2. The removal of the first rotor 2 allows for
the replacement of the upper protector 45 and the lower protector
46.
Removing the guide ring 70 permits the replacement of the protector
51a, and loosening the bolts 43 allows the rotor boss 4 to be removed
together with the second rotor 5. Loosening the bolts 59 permits
the replacement of the second rotor 5.
As a result, change of peripheral speeds of rotors and of peripheral
speed ratio of rotors can be easily made in accordance with the
size, nature, amount and usage of feed material. Repair of local
wear in the crusher according to the invention can eliminate the
need for replacing the total parts in the prior art, thus resulting
in efficient repair work and reduced running cost.
Next, to install the liners to the first rotor 2 first, insert
the bottom liner(s) 25 along the engaging groove(s) 20b from the
center of the first rotor 2. Engage the projecting lugs 23a and
23b of side liners 23 with the both ends of the rotation-direction
slant face 22a of the mounting block 22. After engaging the lower
engaging slant face or shoulder 23d of the side liner 23 against
the left-side slant face 25a of aforesaid lower liner 25 insert
the top liner 24 from the center of the first rotor 2 while sliding
the left and right slant faces 24a and 24b against the top engaging
slant face or shoulder, 23c of the side liner 23 and the engaging
groove 21b, thus completing the installation work of all liners.
In this condition, when the first rotor 2 starts to rotate at a
high speed, the centrifugal force created by the rotation of the
first rotor 2 exerts a force to push out the top and bottom liners
24 and 25 toward the periphery of the first rotor 2. As a result,
the top and bottom liners 24 and 25 are respectively wedged and
securely fixed at the left and right slant faces 24a and 24b, and
25a and 25b respectively in between the engaging slant face, or
shoulder 23c and the engaging groove 21b, and the engaging slant
face or shoulder 23d and the engaging groove 20b. Also, the left
slant faces 24a and 25a of the top and bottom liners 24 and 25 strongly
press the side liner 23 against the rotation-direction slant face
22a of the mounting block 22 thus maintaining the engagement of
the projecting lugs 23a and 23b (especially 23a) of the side liner
23 with the slant face 22a, which permits a secure connection of
the three liners only with centrifugal force.
On the other hand, to replace the liners. First, drive in the top
liner 24 toward the center of the first rotor 2 which releases
the locking of the side liner 23. Next, after removing the side
liner 23 the bottom liner 25 can be removed to the direction of
the center of the first rotor 2 thus permitting an easy and quick
replacement of the liners.
It will be clear to those skilled in the art that various changes
may be made in the invention without departing from the spirit and
scope thereof and therefore the invention is not limited by that
which is shown in the drawings and described in the specification
but only as indicated in the appended claims.
For instance, in the embodiments according to the invention, both
of the first and second rotors are of the same type, but different
types of rotors may be combined.
Further, as means for preventing the side liners from moving outwards
along the slant face of the mounting block, projecting lugs are
provided at the both ends of side liners to engage with the end
faces of the mounting block, but a projecting lug formed on the
side liner may be engaged in an engaging hole drilled in the slant
surface of the mounting block. |