Abstrict A mobile vehicle for crushing scrap metal, especially for flattening
car body shells, has a crusher jaw mechanism (11) carried ahead
of a generally conventional vehicle body (12). The jaw includes
a press plate (55) above a platform (31). The car body shell (90)
is loaded on to the platform by advancing the vehicle towards the
body shell and driving the platform under the shell, and is then
crushed between the press plate and the platform. The jaw mechanism
may be carried on an arm or arms (13) which can be raised and lowered.
Side plates (32) and a rear gate (80) may be provided on the crusher
jaw mechanism to contain light scrap. The jaws may be tiltable,
and may be provided with front fork tines (71) to act as an entry
ramp and for manipulating the body shells before and after flattening.
Claims I claim:
1. A mobile crusher vehicle comprising a vehicle body and a crusher
jaw mechanism mounted in a forward position thereon, the crusher
jaw mechanism comprising a platform affixed thereto on which an
object to be crushed can be carried, a press plate mounted above
the platform and closure means for urging the plate and the platform
towards one another whereby to crush a said object on the platform,
wherein the platform comprises a leading edge provided with guide
means for loading a said object onto the platform by advancing the
vehicle forwardly towards the object and driving the guide means
and the platform under the object.
2. A vehicle as claimd in claim 1 further comprising means for
altering the height of the platform with respect to the vehicle
body.
3. A vehicle as claimed in claim 2 wherein the crusher jaw mechanism
is carried on at least one arm extending forwardly from a pivotal
mounting point on the vehicle body, means being provided for raising
and lowering the at least one arm.
4. A vehicle as claimed in claim 2 further comprising means for
tilting the platform.
5. A vehicle as claimed in claim 4 wherein the said tilting means
is adapted to tilt the entire crusher jaw mechanism.
6. A vehicle as claimed in claim 4 wherein the platform is tiltable
backwards with respect to the vehicle body as far as a vertical
position.
7. A vehicle as claimed in claim 1 wherein the press plate has
a generally planar working surface.
8. A vehicle as claimed in claim 7 wherein the closure means is
adapted to urge the press plate and platform into parallel orientations.
9. A vehicle as claimed in claim 8 wherein one of the press plate
and the platform can be tilted relative to the other.
10. A vehicle as claimed in claim 7 wherein the crusher jaw mechanism
comprises a hinge connection between the platform and the press
plate, and the axis of the hinge is so positioned in the jaw mechanism
that, when the jaw is closed, the plane of the press plate lies
between the hinge axis and the plane of the platform.
11. A vehicle as claimed in claim 1 wherein the jaw mechanism
is open or openable at the rear to discharge the crushed object.
12. A vehicle as claimed in claim 11 comprising side pieces to
guide and contain the object on either side of the jaw mechanism.
13. A vehicle as claimed in claim 12 comprising an openable gate
at the rear of the platform, to prevent the discharge of the object
from the rear of the platform until the gate is opened.
14. A vehicle as claimed in claim 1 further comprising an engine
puller movable with the press plate.
15. A vehicle as claimed in claim 1 wherein the crusher jaw mechanism
is movable towards and away from the vehicle body.
16. A vehicle as claimed in claim 1 wherein the crusher jaw mechanism
is rotatable about the vehicle body.
17. A vehicle as claimed in claim 1 wherein the guide means includes
a guide ramp disposed at the leading edge of the platform.
18. A vehicle as claimed in claim 1 wherein the guide means includes
a pair of laterally spaced tapered and pointed fork tines extending
forwardly from the leading edge of the platform.
19. A method of crushing an object, comprising providing a vehicle
having a crusher jaw mechanism mounted in a forward position thereon,
the crusher jaws mechanism comprising a platform affixed thereto,
a press plate and closure means for urging the plate and the platform
towards one another, the platform having a leading edge provided
with guide means for the object, advancing the vehicle forwardly
towards the object to drive the guide means and the platform under
the object to load the object onto the platform, and crushing the
object between the press plate and the platform.
20. A method as claimed in claim 19 including the step of adjusting
the position of the object on the platform by tilting the platform.
21. A method as claimed in claim 19 wherein the crushed object
is unloaded from the crusher jaw mechanism by tilting the platform.
22. A method as claimed in claim 19 wherein the object is a car
body.
Description This invention relates to a mobile crusher vehicle, and particularly
a vehicle that is suitable for crushing motor vehicle bodies, especially
car body shells.
The metal content of scrap car body shells can be reclaimed if
the body shell is transported to a plant for that purpose. Commonly,
various components of the car are first removed; these include the
engine, gearbox, transmission and road wheels as well as the seats
and electrical wiring. The stripped shell is almost as bulky as
the original car, but weighs much less, typically 300 kg. The volume
capacity of a truck for transporting the shells to a reclamation
plant may be, for example, only six shells, which is likely to represent
a highly inefficient under-utilisation of the truck's weight-carrying
capacity.
If the body shells are first compressed to a height of 15 to 30
cm., the truck may be able to carry about five times as many shells
in a single journey to the reclamation plant. In addition, crushing
can be useful in order to save space in a scrapyard. Suitable car
body shell crushing machinery has until now been very expensive,
has tended to be immovable or inconvenient to move and has required
separate means, including the use of a vehicle to carry the shells,
to feed the crusher. U.S. Pat. No. 3266413 describes a car body
crushing machine that is transportable, in that it can be winched
on to a truck bed for transportation, but it is effectively static
once it has been delivered to a site and set up for use.
U.S. Pat. No. 3486440 describes a machine permanently mounted
on a truck bed. Folding platforms are provided on either side of
the truck for use during car body flattening, which severely limit
its manoeuverability in, for example, a car scrapyard.
The prior art body crushing machines require distinct handling
equipment for the body shells; that is to say, it is necessary to
provide additional machinery to shift the car bodies and load them
into the crusher jaws of the machines.
According to the present invention there is provided a mobile crusher
vehicle comprising a vehicle body and a crusher jaw mechanism mounted
in a forward position thereon, i.e. in a position in which the crusher
jaw mechanism can be carried ahead of the vehicle body in one of
the possible directions in which the vehicle is capable of being
propelled, the crusher jaw mechanism comprising a platform on which
an object to be crushed can be carried, a press plate mounted above
the platform and closure means for urging the plate and the platform
towards one another whereby to crush a said object on the platform.
The present invention also provides a method of crushing an object,
comprising providing a vehicle having a crusher jaw mechanism mounted
in a forward position thereon, the crusher jaw mechanism comprising
a platform, a press plate and closure means for urging the plate
and the platform towards one another, advancing the vehicle forwards
towards the object and driving the platform under the object to
load the object on to the platform, and crushing the object between
the press plate and the platform.
The object to be crushed may be a car body shell, and will generally
be referred to as such in the following description, but it should
be understood that other objects may usefully be crushed by the
operation of such a vehicle, including scrap household appliances
such as cookers, refrigerators and washing machines.
A crusher vehicle in accordance with the invention, in which the
crusher jaws including a platform can be carried ahead of the vehicle,
can be effectively self-loading. The vehicle can be driven towards
a body shell until the platform has been run under the shell, and
the shell will then be in position to be crushed. The crusher can
be driven to the body shell, thus eliminating the need for a separate
vehicle to transport the shell to the crusher.
The crusher vehicle is preferably provided with means for altering
the height of the platform with respect to the vehicle body. The
range of height adjustment preferably covers at least from ground
level, for driving the platform under objects standing on the ground,
to a height which will give adequate ground clearance when driving
the vehicle. A higher platform level is useful to enable the vehicle
to be used for picking up body shells from a stack, and for loading
the crushed body shells on to a transporter vehicle for taking them
directly to a reclamation plant.
The crusher jaw mechanism may to this end be carried on an arm
or arms extending forwardly from a pivotal mounting point or points
on the vehicle body, means being provided for raising and lowering
the arm or arms to raise or lower the crusher jaw mechanism.
The vehicle is preferably also provided with means for tilting
the platform. Some such means may tilt only the platform, while
other such means may tilt the entire crusher jaw mechanism. The
platform is preferably tiltable as far as a vertical position, with
respect to the vehicle body, either backwards or forwards, but most
preferably backwards towards the vehicle body. Such a tilting facility
can be useful when an operator wishes to adjust the position of
a body shell between the jaws, and it is especially useful in conjunction
with means for raising the platform for unloading the compressed
shell from the jaws by tilting the raised platform and then opening
the jaws to allow the compressed shell to slide or drop out.
The crusher jaw mechanism may advantageously be provided with tines
extending forward of the platform. Such tines are useful for manipulating
a body shell before it is picked up in the crusher jaws, for providing
a relatively lightweight forward extension of the platform to support
part of a long body shell or other object if it is not fully on
the platform, and for handling the shell after it has been compressed
including loading it with others on to a truck for onward transport.
The vehicle body may be wheeled or tracked and may be rigid or
articulated. It will normally be self-propelled. Especially suitable
vehicle bodies are those that are commonly used in heavy duty front
loading machines which are often fitted with a fork, grab or bucket
on a power driven arm. The mechanism for driving the arm may in
such a case usually be simply adapted for controlling the height
of the platform in the crusher jaw and for tilting it. Moreover,
such bodies are usually provided with a hydraulic pump and controls
which can be adapted to control hydraulic rams in the mobile crusher
vehicle.
Although hydraulic means are normally preferred for urging the
press plate and the platform towards one another, and for altering
the height of the platform, tilting the platform and carrying out
other operations to be described hereinafter, other means including
pneumatic or mechanical drive means may sometimes be more suitable.
The means for urging the press plate and platform towards each
other are preferably such that the plate can be positioned parallel
to the platform, so that compressed shells can be formed with parallel
top and bottom surfaces to aid subsequent stacking. However, it
is also preferred that one of the plate and the platform can be
tilted relative to the other. Both of these features can be achieved
in a crusher jaw mechanism which comprises a hinge connection between
the platform and the press plate, the plane of one or both of the
platform and the plate being offset from the hinge axis such that
the platform and plate can be positioned simultaneously parallel
to one another and spaced apart. The distance between the plate
and the platform when they are parallel corresponds to the thickness
of the crushed object, if it is crushed to leave parallel top and
bottom faces. A distance of 15 to 30 cm. is accordingly preferred
in a crusher intended for use on car body shells.
When opened beyond the parallel configuration, such hinged jaws
are inclined at an angle to each other. This allows a car body shell
to be taken into the jaws on the platform until it abuts the sloping
press plate, possibly with a slight preliminary crushing of the
leading end depending on the force with which it was loaded into
the crusher jaws. If the platform and plate are not so large as
to crush the entire body shell in one closure of the jaws, but only
to crush the leading end, the jaws can be reopened and the partially
crushed body shell loaded further into the jaws until the uncrushed
part abuts the sloping crusher plate, and the jaws then closed again.
This can be repeated as often as necessary, depending on the length
of the object to be crushed and the lengths of the platform and
press plate.
The further loading of the partially crushed shell into the jaws
is preferably accomplished by tilting the platform and allowing
the shell to slide further into the jaws. It is of course necessary
to ensure that there is no obstruction to the forward movement of
the crushed portion of the shell between the inclined press plate
and the platform.
Guides may also be provided at the sides of the platform to help
control a car body shell as it passes into and out of the jaws.
The guides or side pieces are preferably not parallel, so that the
crushed shell can be released towards the wider end, which is most
preferably at the rear of the crusher, i.e. the end nearer the vehicle
body.
Preferably, the press plate has a generally planar working surface.
This is intended to denote that the overall configuration of the
surface is planar, although the surface may be profiled or textured
for the purpose of providing non-slip or similar properties, as
found for example on steel flooring plates.
The crusher jaw mechanism may be provided with a grab movable with
the press plate capable of extending forwardly and downwardly for
gripping the engine of a car. By raising the press plate the engine
and gearbox of the car may then be removed, especially if the car
body is held down by fork tines extending forward of the platform.
Use of the mechanism provided for opening the jaws as the means
for raising the engine grab makes it possible to dispense with the
separate hydraulic piston and cylinder and associated controls that
have previously been needed in an effective engine puller.
The rear of the crusher jaw mechanism may be open or closed, but
may with advantage be provided with an openable gate, especially
when the aforementioned side pieces are also present, in which case
the crusher jaw is effectively an open fronted box when the gate
is closed. It can then be loaded with smaller scrap objects. Such
light scrap includes scrap household appliances such as cookers,
refrigerators and washing machines and other scrap metal such as
oil drums and cans, as well as loose car doors, bonnets (hoods),
hub caps and other trim from the scrapyard. The gate preferably
comprises spaced bars, and can be opened clear of the platform.
A crusher formed as a box in this way is preferably also tiltable
so that the box opening is on the highest side, for loading, and
the gate is underneath, for discharging.
A mobile crusher vehicle in accordance with the present invention
is illustrated by way of example in the accompanying drawings, which
show only the jaw mechanism in any detail, the vehicle bodies being
more generally indicated, omitting conventional details and hydraulic
connections.
In the drawings:
FIG. 1 is a side elevation of a crusher vehicle having the jaw
mechanism mounted thereon, with a car body shell partially on the
platform, before crushing;
FIG. 2 is a side elevation, to a larger scale, of the jaw mechanism
after a first closure of the jaw to crush the leading end of the
car body shell;
FIG. 3 is a side elevation of the jaw mechanism before the final
closure of the jaws to crush the rear end of the body shell;
FIG. 4 is a rear elevation of the jaw mechanism, partly broken
away, taken in the direction of the arrow IV shown in FIG. 1;
FIG. 5 is a plan view of the same jaw mechanism modified by the
addition of an engine and transmission puller;
FIG. 6 is a fragmentary view to a further enlarged scale of part
of the jaw mechanism in the position shown in FIG. 2 but in longitudinal
section and showing further components relating to a rear gate;
FIG. 7 is a fragmentary rear elevation of the jaw mechanism also
illustrating the further components shown in FIG. 6; and
FIG. 8 is a side elevation of a different crusher vehicle having
the jaw mechanism mounted thereon, wherein the jaws are movable
towards and away from, and rotatable about, the vehicle body.
In FIG. 1 the crusher jaw mechanism 11 is mounted on a conventional
track-laying tractor body 12 as used in a heavy duty front loading
machine, provided with a diesel engine, a drive transmission, a
hydraulic power supply and controls, and an operator's cab. A pair
of parallel laterally spaced main lifting arms 13 extend forwardly
on either side of the tractor body and engage mounting plates 16
on the crusher jaws by means of pivot pins 17. The arms 13 pivot
on the tractor body so that they can be raised and lowered thereon
by hydraulic piston and cylinder assemblies 15 associated with each
arm, in order to raise or lower the jaw mechanism.
Associated with each main lifting arm 13 is a secondary linkage
20 controlling the tilt of the crusher jaws. The linkage 20 includes
a link 21 pivoted at one end to the tractor body, at its mid-point
to the main arm and at its other end to a hydraulic piston and cylinder
assembly 22. This couples the link 21 to the mid-point of a further
link 23 which has one end connected to the main arm to complete
an approximately parallel linkage depending on the precise extension
of the piston and cylinder 22. The other end of the link 23 remote
from the main arm, is coupled through a bar 24 to the mounting plates
16 by means of a pivot pin 25 to complete a second substantially
parallel linkage.
The piston and cylinder 22 can be extended to tilt the crusher
jaw mechanism towards its fully forward position, in which it would
be tilted somewhat forward of the horizontal orientation shown in
FIG. 1. Contraction of the assembly 22 would rotate the jaw mechanism
towards its fully back position, in which it would be tilted back
to an orientation that is near vertical or leaning back beyond vertical.
The generally parallel nature of the secondary linkage 20 is such
that raising or lowering the main lifting arms 13 does not substantially
alter the tilt of the crusher jaw mechanism. Variations on this
kind of linkage are well known in the front loading machine art
for the purpose of raising or lowering a bucket, shovel or fork
without tilting it, and are acceptable alternatives to the linkage
shown.
The jaw mechanism as illustrated in FIGS. 1 to 7 comprises a rigid
frame structure 30 including a crushing platform 31 and side plates
32 a pivoted upper jaw member 50 mounted in the frame between the
side plates and over the platform, hydraulic drive means for the
upper jaw member and an auxiliary rear gate 80 having an associated
opening and closing mechanism.
The frame structure 30 is a welded steel fabrication of plates
and rectangular hollow sections. The platform 31 which forms part
of a fixed lower jaw member, is carried on a framework comprising
a front cross member (not shown) and a rear cross member 34 joined
by side members 35 extending rearwardly beyond the platform and
rear cross member. Further similar members provide reinforcement
under the platform.
A pair of front columns 36 stand one on either side of the platform
and are joined at their top ends by an overhead main cross beam
37 and below the main beam by a secondary cross beam 38. A pair
of shorter rear columns 40 stand one on each rear end of the side
members 35 and are joined at their upper ends by a rear overhead
cross beam 41. A pair of laterally spaced inclined mounting beams
44 extend from the rear overhead cross beam forwardly and upwardly
to the main overhead cross beam, and carry the mounting plates 16.
The space between the rear overhead cross beam 41 and the rear
edge of the platform 31 is essentially unobstructed and defines
a clear rear exit from the jaw mechanism, bounded at either side
by the rear columns 40 and the rear ends of the side members 35.
The side members 35 also carry vertical side plates 32 which are
reinforced by the columns 36 and 40. These side plates enclose the
sides of the jaw mechanism. Each side plate has an outwardly flared
front vertical edge 33 to assist in guiding a car body shell or
the like into the jaws. In order to avoid a crushed body shell jamming
in the jaws as a result of lateral spreading, the side plates are
not parallel, but are set at a shallow angle such that the distance
between them steadily increases from the front to the back of the
jaw mechanism 11. Suitable angles are 1.degree. or more on each
side, between 1.degree. and 2.degree. or 3.degree. being commonly
adequate, which corresponds to an outward displacement of the rear
end of each side plate of about 1 cm. or more in every meter length.
A guide ramp 70 is provided at the front edge of the platform 31.
Mounted on the ramp ahead of the platform are a pair of laterally
spaced forwardly extending fork tines 71 of inverted T section.
The side flanges 72 of the tines taper in at their tips towards
the upright web 73 each of which is tapered throughout its full
length, rising from a point at the front tip, initially steeply
and thereafter gradually to a highest point above the rear edge
of the ramp and the front edge of the platform, and finally dropping
sharply back to terminate at platform level.
The upper jaw 50 comprises two pairs of parallel cranked arms 51
connected at the head of the jaw by a rectangular framework of beams
52 which provides support and reinforcement for a press plate 55
carried on the lower face of the framework. The rearmost crossbeam
of the framework carries on its rear face, between the two pairs
of cranked arms, a series of triangular auxiliary plates 56 angled
upwards at about 45.degree. and reinforced by gusset plates 57.
The upper jaw is mounted in the rigid lower jaw frame structure
30 by means of pivot pins 47 which hold the rear ends of the cranked
arms 51 in brackets 48 carried on the tops of the rear columns 40
and on the ends of the rear overhead cross beam 41.
Movement of the upper jaw in the frame structure 30 is controlled
by a hydraulic cylinder 60 pivotally mounted between pairs of plates
61 at each end of the two forward cross beams 37 and 38. Piston
rods 62 are connected to the head of the upper jaw above the press
plate 55 by means of pins 63 located between each pair of cranked
arms 51. The cylinders are mounted so that it is the expansion stroke
of the piston that drives the press plate towards the platform 31
and the less powerful contraction stroke that raises the press plate
thereafter. The cylinders are so positioned in the jaw mechanism
that, on expansion to extend the piston rods, the approximate midpoint
of the press plate in the upper jaw is thrust directly towards the
approximate midpoint of the platform in the lower jaw, thereby maximising
the efficiency of the jaw as a crushing mechanism.
The arms 51 in the upper jaw for carrying the press plate are cranked
at an angle of 30.degree.-35.degree.. In the embodiments of the
invention illustrated, which are intended for flattening scrap car
body shells in particular, the pins 47 about which the upper jaw
rotates are set at a height of about 80 cm. above the level of the
platform, and are about 1 m. from the rear edge of the press plate.
As a result, the press plate is parallel with the platform when
the upper jaw is closed to about 15 cm. from the platform (FIG.
2), which is considered a desirable thickness for the flattened
body shell. However, the jaws can still crush and discharge a car
body that has not been stripped of relatively incompressible components,
such as engine, gearbox and axles, or even a complete car, because
of the vertical clearance of 65-80 cm. below the rear cross beam
41 to platform level and the even greater total clearance of up
to 1 m. between the rear cross beam and the rear edge of the platform.
When the upper jaw is fully raised, there is a clearance of at least
90 cm. between the rear edge of the platform and the nearest parts
of the upper jaw, which are points on the arms 51.
Since the axis about which the upper jaw rotates, namely the axis
of the pins 47 is parallel to both the plane of the press plate
and the plane of the platform, and lies above both when the press
plate and platform are parallel (considering their horizontal orientation)
the movement of the press plate towards the platform has a rearward
component during the final stage, when the press plate is below
the said axis. This has the benefit of tending to draw the body
shell or other object being crushed into the jaw mechanism, to counter
any tendency to squeeze the object back out of the jaws. When the
upper jaw is raised to its maximum extent (FIGS. 1 3 and 8), in
which position the arms 51 are in abutment with the secondary cross
beam 38 the press plate is angled upwards at about 45.degree.-50.degree.
to the horizontal and the triangular auxiliary plates 56 are near
parallel to the platform, and substantially the whole of the upper
jaw member 50 is above its axis of rotation, the press plate can
act as a solid deflector which is capable of effecting a preliminary
crushing of any high body shell, such as that of a large car or
van, which is rammed into the jaws. As illustrated, the leading
edge of the press plate in this position is about 140-150 cm. above
the platform, and the rear edge is about 90 cm. above the platform.
The jaw mechanism 11 is shown (FIGS. 1 to 7) fitted with an optional
rear gate 80 between the front columns 36 behind the press plate.
The gate is pivoted on hinge pins 85 in plates 84 mounted on the
secondary cross beam 38 and can quickly be disconnected when not
required by removing the hinge pins. The gate comprises an array
of steel bars 81 extending downwardly from a horizontal beam 82
and reinforced by a second, lower, horizontal beam 83. The gate
is actuated by a hydraulic cylinder 86 mounted in plates 87 carried
on the two front cross beams 37 and 38 which has a piston rod 88
connected to a pair of plates 89 carried on the two gate beams 82
and 83. The gate is movable between a closed position (FIGS. 4
6 and 7) in which the bars are substantially vertical when the platform
is horizontal, and an open position (FIGS. 1 to 3), in which the
bars are angled backwards as far as the rear cross beam 41 and leave
the rear exit from the jaw mechanism substantially unobstructed.
The auxiliary plates 56 at the rear of the press plate 55 extend
between each adjacent pair of bars 81 in the gate 80. These auxiliary
plates prevent the upper jaw becoming jammed by small pieces of
scrap which might otherwise get between the rear of the press plate
and the gate when the gate is farthest away from the plate, i.e.
when it is at the same height above the platform as the pivot pins
47 and preventing the plate from moving rearwards as it is closed
further towards the platform.
The jaw mechanism 11 is suitably made of steel, and may be of welded
construction. The platform 31 and the press plate 55 are suitably
of tough, abrasion-resistant steel plate; the tines 71 and the bars
81 may be of high yield, high tensile steel.
The use of the crusher jaw mechanism to flatten car body shells
is shown in FIGS. 1 to 3. The tractor is first driven forwards with
the jaw mechanism 11 lowered and the platform 31 level or inclined
slightly down at the front so that the tines 71 are run under the
car body 90 to raise it to platform height. The tines act as two
very narrow ramps which probe under the car body which, if the wheels
have been removed, will typically be resting on rough ground or
concrete. Because they are much narrower than a single broad ramp,
they are very much less likely to snag on the usual projections
under the body shell, and if they do snag, they can be withdrawn
by reversing the tractor and then run under the shell again in a
slightly different location. The vertical webs 73 of the tines rise
to a higher level than the platform so that as they are run under
the body shell it is lifted high enough to allow any downwardly
projecting or hanging parts of the shell to clear the leading edge
of the platform, with assistance from the guide ramp 70 if necessary.
With the jaws open, and an obstacle if necessary behind the car
body 90 to prevent its moving backwards, the body shell is forced
on to the platform until it abuts the open press plate 55. FIG.
1 shows the upper jaw 50 fully open at this stage; normally, the
upper jaw is only opened to raise the press plate sufficiently to
admit the body shell to the jaws; the extent to which the upper
jaw is opened accordingly depends on the size of the body shell.
The initial impact of the angled press plate on the front of the
shell may cause some preliminary crushing, and establishes that
the shell is correctly located on the platform.
The tractor is then halted and the press plate closed (FIG. 2),
flattening the front end of the body shell 90 in one single action,
then reopened; the tractor is again run forward until an uncrushed
part of the body shell abuts the press plate; after crushing again
in a single movement, opening the jaw and running the tractor forward
again, the body shell will probably be far enough over the tines
71 and on to the platform 31 to remain in the jaw mechanism when
it is then raised and tilted back to allow gravity to slide the
body shell further back into the jaws (FIG. 3). The last sections
of the body shell can be crushed with its leading end resting on
the ground, or raised in the air; the jaws can then be finally opened
and the crusher mechanism raised further and tilted to vertical
to allow the flattened shell to drop to the ground. It can then
be stacked flat, or on end, using the tines and the front of the
platform to manipulate and lift it; it can even be gripped in the
jaws to move it.
It is also possible to use the whole crusher jaw mechanism 11 carried
at the end of the lifting arms 13 to give scrap body shells a preliminary
flattening by means of the dead weight of the jaws, pressing down
on the body shells, especially the roofs, with the underside of
frame 30 below the platform 31. The tines 71 can be used to stack
two or three such treated shells together, and they can all be flattened
together in the jaws in the same manner as previously described.
The throughput rate of the jaw mechanism is governed largely by
the hydraulic pump capacity. An oil flow of 180 l./min. can enable
15 to 20 car body shells per hour to be flattened. This rate can
be doubled at double the oil flow. By first staving in the car roofs
and then flattening the shells in pairs, a skilled operator can
achieve very high throughput rates.
FIG. 5 shows an engine grab 91 pivotally mounted in a bracket 92
on the front edge of the upper jaw member 50. A hydraulic ram (not
visible in the drawing) located behind the bracket 92 acts to tilt
a body member 93 which carries pincer grab jaws 96 powered by two
hydraulic rams 95 between a forward lowered operative position
and a rearward retracted position.
A car engine can be removed by opening the car bonnet (hood) with
one of the tines 71 positioning the tines above the car wings on
either side of the engine compartment, tilting the engine grab forward
into its operative position, lowering the upper jaw member 50 to
insert the grab into the engine compartment, closing the grab jaws
96 to grip the engine, and opening the jaw mechanism to pull the
engine and any attached car transmission components from the car
body while holding the body shell down with the tines.
The above sequences for crushing car body shells take place with
the rear gate 80 held open, or removed entirely: it is not required
for this purpose. When the gate is shut, light scrap can be crushed.
The crusher jaw mechanism will then normally be held in the tilted
back position and filled by hand, with a magnet or by means of a
grapple before crushing. It can then be unloaded by opening the
gate, at a convenient location; or else more scrap can be added
and compressed together with the previously compacted scrap before
unloading, to build up a larger bale.
The hydraulic piston and cylinder assemblies used in the machine
are all double acting, and can accordingly be driven and controlled
on both their expansion and contraction strokes. Hydraulic power
is taken from an oil pump in the tractor, and controlled from the
cab, in the same way as in a conventional front loading machine.
The flattened scrap produced by the jaw mechanism is in a condition
that is suitable both for economical transportation and for fragmentisation,
for example after cooling in liquid nitrogen, as a preliminary to
reclamation of the different valuable materials contained in it.
In FIG. 8 the crusher jaw mechanism 11 is carried on a different
vehicle body 112 which in this case is a conventional tracked excavator
body with a 360.degree. slewing facility, carrying a single multi-section
hydraulically articulated jib 113 engaged with a single bar 117
extending between the mounting plates 16 across the two inclined
beams 44 on the jaw mechanism.
Tilting is controlled by a hydraulic piston and cylinder assembly
122 mounted on the final section 114 of the jib 113 and engaged
with a bar 125 between the mounting plates 16. The jaws can be tilted
through the same range of movement as before, between a forward
inclination below horizontal and a backward tilt beyond vertical,
making use of the full articulation of the jib. The linkages in
the jib sections are also arranged as is well known in the art of
excavator construction so that the jaws can be moved on the end
section 114 without altering their tilt.
The jaws can be moved up and down, as before, and in addition can
be moved forwards and backwards, and in rotation about the vehicle
body, without the vehicle moving on its tracks. Thus while the crushing
action is identical, this vehicle as a whole is more versatile;
it is, for example, capable of travelling along the aisles of a
scrapyard and collecting car bodies from either side and at any
height. It is similarly more flexible in unloading the flattened
bodies, and loading them on to a waiting transporter.
The rear gate 80 and the engine puller 90 can also be used on this
vehicle, although they are not shown in FIG. 8. |