Abstrict A gyratory crusher comprises a body and an annular outer shell,
which is fixedly connected to the body about an essentially vertical
center axis. A shaft member is arranged radially inside the outer
shell to perform, during crushing, a swinging movement about the
center axis. A crushing chamber forms between the outer shell and
an annual inner shell arranged on the shaft member. A piston member
is displaceable along the center axis and is arranged in a cylinder
member belonging to the body. The upper end of the piston member
supports, via an intermediate thrust bearing, a lower end of the
shaft member. A transport duct for supplying to the thrust bearing
a medium promoting the bearing function extends through the piston
member and is defined upstream of the piston member by a transfer
means. At least a part of the transfer means is displaceable relative
to the piston member and at least a part is displaceable relative
to the cylinder member.
Claims What is claimed is:
1. A gyratory crusher comprising
a body,
an annular outer shell fixedly connected to the body about an essentially
vertical center axis,
a shaft member supported within the outer shell to perform, during
crushing, a swinging movement about the center axis,
a crushing chamber defined between the outer shell and an annular
inner shell arranged on the shaft member,
a piston member displaceable generally along the center axis and
arranged in a cylinder member associated with the body, the piston
member having an upper end for supporting, via an intermediate thrust
bearing, a lower end of the shaft member, and
a transport duct extending through the piston member and adapted
to supply to the thrust bearing a medium promoting the bearing function,
wherein the transport duct is defined upstream of the piston member
by a transfer means at least a part of which is displaceable relative
to the piston member and at least a part of which is displaceable
relative to the cylinder member.
2. A crusher as claimed in claim 1 wherein the piston member is
movable between an upper and a lower position, the distance between
the upper and the lower position being greater than the axial length
of the piston member.
3. A crusher as claimed in claim 1 wherein the transfer means
comprises at least one annular element movable in the axial direction.
4. A crusher as claimed in claim 3 wherein the annular element
is movably arranged between the piston member and the cylinder member
the transport duct extending from an inlet in the cylinder member
radially through the annular element to the piston member and the
transport duct in each transition between the cylinder member, the
annular element and the piston member having an axially extended
transfer area.
5. A crusher as claimed in claim 3 wherein the transfer means
has an axially adjustable length, such that a predetermined length
is assigned to each piston position.
6. A crusher as claimed in claim 5 wherein the transfer means
is telescopic and includes a plurality of telescopically movable,
annular elements an upper element being connected to the piston
member and a lower element being connected to the cylinder member.
7. A crusher as claimed in claim 6 wherein the transport duct
extends from an inlet at a lower end of the cylinder member, internally
through the telescopic transfer means to the piston member.
8. A crusher as claimed in claim 6 wherein the transport duct
is defined between the telescopic transfer means and the cylinder
member and extends from an inlet adjacent a lower end of the cylinder
to the piston member.
9. A crusher as claimed in claim 1 wherein the transfer means
comprises a flexible means which extends from an inlet at a lower
end of the cylinder member to the piston member.
Description FIELD OF THE INVENTION
This invention relates to a gyratory crusher having inner and outer
shells and a crushing chamber there between.
BACKGROUND ART
Gyratory crushers, such as cone crushers and spindle crushers,
generally comprise an outer shell which is fixedly connected to
a body, and an inner shell which is arranged radially inside said
outer shell. The inner shell is connected to an internal shaft member
for executing a gyratory movement. Between the two shells a crushing
chamber is defined, in which crushing of a material is carried out
as the inner shell moves.
It is common for the shaft member to be vertically adjustable for
changing an axial distance between the two shells. As a result,
the particle size of the crushed material can be adjusted. The vertical
adjustability is usually achieved by the shaft member being supported
by a piston member which is vertically adjustable in a cylinder
member.
The shaft member, which must be rotatable relative to the piston
member, is mounted in a thrust bearing which is arranged between
the shaft member and the piston member and to which a medium for
promoting the function of the bearing, suchas a lubricant or hydraulic
fluid, must be supplied during operation of the crusher.
The medium is supplied to the thrust bearing from a tank via a
transport duct extending through the cylinder member and the piston
member. In the transition between the cylinder member and the piston
member, the duct is formed on the side of the cylinder member as
a small opening and on the side of the piston member as an area
of a large extent in the axial direction, thus allowing the medium
to be transferred in each individual position of the piston. It
is then necessary for the axial length of the area of the duct in
the piston member adjacent to the cylinder member to be at least
as great as the length of stroke of the piston member, i.e. the
distance between the top and bottom position of the piston member.
A problem in prior-art gyratory crushers is that they are large
and unwieldy, and especially they need a relatively large space
in the vertical direction. This causes difficulties and a limited
possibility of choosing the position of such crushers. Particular
difficulties exist in mobile crushers.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a gyratory crusher
which is improved in relation to prior-art constructions.
A specific object is to provide a crusher construction which permits
a lower height in relation to the crushing capacity than in existing
constructions.
According to the invention, these and other objects which will
appear from the following specification are now achieved by a gyratory
crusher which is of the type described by way of introduction and
which in addition has a novel and improved transport duct system.
According to the invention, the gyratory crusher thus has a transport
duct for supplying to a thrust bearing a medium promoting the bearing
function via a piston member, said thrust bearing being arranged
between the piston member and a shaft member supported thereby.
The transport duct is defined upstream of the piston member by a
transfer means, which has at least a portion or a part which is
displaceable relative to the piston member and at least a portion
or a part which is displaceable relative to a cylinder member, in
which the piston member is displaceable.
According to one aspect of the invention, there is thus provided
a transport duct, the extent or length of which in the axial direction
depends on the position of the piston member.
This makes a reduction of the axial extent of the piston member
possible since the piston member need not accommodate the entire
extent of the transport duct in all axial positions.
Preferred embodiments are defined in the subclaims. In one embodiment,
the piston member is thus axially movable between an upper and a
lower position, between which the distance is greater than the extent
of the piston member in the axial direction. This results in a crusher,
in which the piston member, in spite of a great length of stroke,
takes up little space in the vertical direction.
The transfer means comprises in a particularly preferred embodiment
at least one annular element which is movable in the axial direction.
In a special embodiment, the annular element is movably arranged
between the piston member and the cylinder member. The transport
duct extends from an inlet in the cylinder member radially through
the annular element to the piston member. In each transition between
cylinder member, annular element and piston member, the transport
duct has an axially extended transfer area. By the duct along its
radial extent being provided with two axially extended transfer
areas, the length of each of these transfer areas could be halved
compared with prior-art constructions. Thus, the height of the piston
member could practically be halved without any reduction of the
capacity. A particular advantage of this embodiment is that the
transfer member can be made in one piece, which means that the number
of movable parts can be kept small.
In another embodiment, with or without one or more annular elements,
the transfer means has an axially adjustable length, such that a
predetermined length is assigned to each piston position. Owing
to a thus variable length, the piston can be given a length of stroke
which is essentially an unlimited number of times greater than the
length of the piston member in the axial direction The transfer
means can take over the greater part of the extent of the transport
duct in the axial direction in different positions.
In a particularly preferred embodiment, the adjustable length of
the transfer means has been achieved by the transfer means being
telescopic and comprising a plurality of telescopically movable,
annular elements which are preferably slidingly displaceable relative
to each other. An upper element is connected to the piston member,
and a lower element is connected to the cylinder member in a fixed
axial position. This solution is extremely reliable owing to its
simple design.
In an especially preferred embodiment, the telescopic transfer
means is recessed in the piston member and/or in the base of the
cylinder member. This results in a further decrease of the height.
BRIEF DESCRIPTION OF THE DRAWINGS
For the purpose of exemplification, the invention will now be described
in more detail with reference to various preferred embodiments shown
in the accompanying drawings.
FIG. 1 is a longitudinal section of a gyratory crusher according
to prior art, the piston member being in a lower position.
FIG. 2 is a longitudinal section of a lower area of a crusher according
to a first embodiment of the invention, the lower position of the
piston member being illustrated.
FIG. 3 corresponds to FIG. 2 except that the upper position of
the piston member is illustrated.
FIG. 4 is a view corresponding to FIG. 2 of a second embodiment,
the lower position of the piston member being illustrated.
FIG. 5 corresponds to FIG. 4 except that the upper position of
the piston member is illustrated.
FIG. 6 is a view corresponding to FIG. 2 of a third embodiment,
the lower position of the piston member being illustrated.
FIG. 7 corresponds to FIG. 6 except that the upper position of
the piston member is illustrated.
FIG. 8 is a view corresponding to FIG. 2 of a fourth embodiment,
the upper position of the piston member being illustrated.
DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
FIG. 1 shows a prior-art gyratory crusher 1. During crushing, stone
material is supplied to an inlet 2 and the crushed stone material
is discharged through an outlet 3. The crusher 1 comprises a body
10 which has a holding means 11 for holding an upper end 21 of
a shaft member 20. In the holding means 11 the shaft member 20
is arranged about an essentially vertical center axis A. Crushing
takes place in a crushing chamber 4 between an outer shell 15 mounted
internally in the body 10 and an inner shell 25 mounted externally
on the shaft member 20.
The shaft member 20 has a symmetry axis B, which extends at an
intermediate angle relative to the centre axis A of the crusher
1. While operating the crusher, the shaft member is made to execute
a gyratory swinging movement about the center axis A of the crusher
1 while maintaining the angle between the center axis A and the
symmetry axis B of the shaft member 20. This is achieved by means
of a driving unit 5 comprising a power transmission shaft 6 which
is arranged, in operation, to rotate via a gear 8 a drive means
7 which is mounted along the center axis A of the crusher 1. The
shaft member 20 is asymmetrically mounted in the drive means 7
whereby the shaft member 20 is made to execute a swinging rotary
movement during operation of the crusher.
By a gyratory crusher is, in connection with the present invention,
meant a crusher, in which the shaft member 20 executes a gyratory
movement, i.e. a movement during which the two crushing shells 15
25 approach one another along a rotating generatrix and move away
from one another along a diametrically opposed generatrix. The invention
is thus not limited to crushers with an intermediate angle between
the centre axis A of the crusher and the symmetry axis B of the
shaft member. The axes A and B can just as well be parallel.
The crusher 1 is arranged to produce different fractions or particle
sizes of the crushed material by the shaft member 20 being vertically
adjustable in the body 10. This is achieved by the upper end 21
of the shaft member 20 being vertically adjustably mounted in the
holder 11 and in the drive means 7 and by the shaft member 20 at
its lower end 22 being supported by a vertically adjustable piston
member 40. The piston member 40 is arranged in a cylinder member
41 belonging to the body 10. The piston member is raised and lowered
by hydraulics via a hydraulic chamber 42 which is positioned below
the piston member and which is supplied with a hydraulic fluid via
a supply duct 46.
A thrust bearing 43 is arranged between the piston member 40 and
the shaft member 20. The specific design of the thrust bearing is
not critical to the invention, which is applicable to rolling bearings,
slide bearings as well as hydrostatic bearings.
In operation, the thrust bearing 43 is supplied with a medium for
promoting the function of the bearing via a transport duct 30. Typical
media for promoting the bearing function are, depending on the type
of bearing concerned, lubricants and hydraulic fluids. However,
the invention will be described below with referenceto a lubricant.
The transport duct 30 extends from a lubricant tank (not shown)
via an inlet 31 in the cylinder member 41 and through the piston
member 40 to the thrust bearing 43. In the transition area between
the cylinder member 41 and the piston member 40 the duct 30 has
a great extent in the axial direction in a transition space 32 to
permit the supply of lubricant along the entire length of stroke
of the piston member 40.
The invention will now be described, and the parts not shown can
have a design corresponding to that of the crusher 1 shown in FIG.
1. Equivalent components of the various embodiments will be given
the same reference numerals.
FIGS. 2 and 3 show a first embodiment of the invention. In this
embodiment, a piston member 140 is arranged in a cylinder member
141 to support, via a thrust bearing 43 a shaft member 20 in a
vertically adjustable manner. A transfer means in the form of an
annular element 150 arranged radially between the cylinder member
141 and the piston member 140 defines a portion 133 of a transport
duct 130 upstream of the piston member 140. The transfer means 150
is displaceable in the axial direction on the inside of the cylinder
member 141 and the piston member 140 is in turn displaceable in
the transfer means 150 in the axial direction. The transfer means
150 forms in this manner a kind of intermediate piston and can thus
follow the axial motion of the piston member 140.
FIG. 2 shows the piston member 140 and the transfer means 150 in
the lowermost position of the piston member. FIG. 3 shows the piston
member 140 and the transfer means 150 in the uppermost position
of the piston member 140.
The transport duct 130 extends through an inlet 131 in the wall
of the cylinder member 141 radially through the transfer means 150
and into the piston member 140. The duct portion 133 in the transfer
means 150 comprises a transition space 134 which is formed on the
radial periphery of the transfer means 150 and which has a great
axial extent, such that the transition space 134 in all the axial
positions of the transfer means 150 communicates with the inlet
131. Moreover, the duct portion 133 comprises a duct portion 135
which extends to the radial inside of the transfer means 150 and
which is centrally arranged and has a small axial extent. The duct
portion 135 in turn communicate with a transition area 136 of great
axial extent on the radial periphery of the piston member 140. From
there the transport duct 130 extends in a conventional manner further
into the thrust bearing 43.
The transfer means 150 has driving means in the form of flanges
151 at its upper and lower ends to follow the piston member 140
to the end positions. By arranging axially extending transition
areas in two positions with a central inlet along the axial length
of the cylinder member 141 a comparatively shorter, axially extending
transition area 136 can thus be formed on the piston member 140.
As a result, the axial length of the piston member 140 could be
reduced to a considerable extent.
FIGS. 4 and 5 illustrate a second embodiment of the invention.
The piston member 240 which is shown in its lowermost and uppermost
position, is arranged in a cylinder member 241. Between the underside
of the piston member 240 and the base of the cylinder member 241
a telescopic transfer means 250 is arranged. The transfer means
250 comprises four annular elements 252 which are arranged radially
inwardly of each other and which besides are mutually displaceable
in the axial direction. Cooperating driving means in the form of
flanges 251 are arranged at the ends of the various annular elements
252.
The hydraulic chamber 242 is in this manner defined radially inwards
of the annular elements 252. Sealing means 255 are provided between
the annular elements 252. The transport duct 230 extends in this
embodiment from an inlet 231 of the cylinder member 241 through
a chamber 237 and into the piston member 240. The chamber 237 is
defined between the transfer means 250 and the piston member 240.
In this embodiment, it has thus been possible to give the piston
member 240 a particularly small extent in the axial direction. The
transfer means 250 certainly also has an extent in the axial direction.
This is, however, dependent on the number of annular elements 252.
By increasing the number of annular elements 252 the axial extent
of the transfer means 250 in the compressed position, i.e. the lowermost
position of the piston member 240 can be further reduced.
FIGS. 6 and 7 illustrate one more preferred embodiment of the invention.
Like in the previously described embodiments, the piston member
340 is slidingly displaceable in the cylinder member 341. The transport
duct 330 extends via the base of the cylinder member 341 through
a transfer means 350 to the piston member 340 from where it extends
to the thrust bearing 43.
In this embodiment, just as in the preceding one, the transfer
means 350 is telescopic and comprises a plurality of annular elements
352 which are arranged radially inwardly of each other and which
are mutually slidingly displaceable in the axial direction. Driving
means in the form of flanges 351 and seals 355 are correspondingly
arranged.
In contrast to the previous embodiment, the transport duct 330
is arranged to have its inlet 331 to the transfer means 350 in the
base 345 of the cylinder member 341. A portion 337 of the duct 330
is defined inwardly of the annular elements 352. The hydraulic chamber
342 is thus defined between the transfer means 350 and the cylinder
member 341.
The transfer means 350 is in this embodiment recessed in both the
piston member 340 and the base 345 of the cylinder member 341. Also
in this embodiment, the piston member 340 could be given a small
axial extent. By the transfer means 350 being given a recessed position,
it takes up no additional axial space when the piston is located
in its lowermost position.
FIG. 8 shows a further embodiment of the invention, however, merely
in the uppermost position of the piston member 440. The piston member
440 is slidingly displaceable in the cylinder member 441 and, like
in the preceding embodiment, the transport duct 430 extends via
the base 445 of the cylinder member 441 through a transfer means
450 to the piston member 440 and from there to the thrust bearing
43.
According to the fourth embodiment of the invention, the transfer
means 450 is formed as a flexible tube. The tube 450 is preferably
die-cast in helical winding of such a shape that the winding radii
increase/decrease successively along the axial direction, such that
a spiral forms and such that there is no risk of the tube 450 being
squeezed when the piston member 440 is in its lowermost position.
Recesses 442 444 are formed in the piston member 440 and in the
base 445 of the cylinder member 441 to accommodate the tube 450
in the lowermost position of the piston member 440.
The lower part or the portion 451 of the tube 450 is displaceable
relative to the piston member 440 and the upper part or portion
452 of the tube is displaceable relative to the cylinder member
441.
It should be understood that the invention is not limited to the
embodiments described above and that the inventive idea expressed
in the accompanying claims can be accomplished in various ways.
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