Abstrict A desiccant dryer utilizes a desiccant containing canister, a housing
substantially enclosing the canister and a tubular member mounted
within the housing. The canister includes two concentrically-arranged
and cylindrically-shaped inner and outer walls and two end walls
positioned at opposite ends of the canister and which join the inner
and outer walls. A quantity of desiccant is positioned within the
space between the inner and outer walls, and the housing defines
an inlet opening and an outlet opening for gas entering and leaving
the dryer. The tubular member has an open end and a closed end and
is supported within the housing so that its open end corresponds
with the housing inlet opening and the closed end is positioned
within the housing interior. The tubular member includes a foraminous
portion which extends between the housing inlet opening and the
closed end and through the interior of the canister inner wall so
that gas flowing between the housing inlet and outlet openings flows
radially out of the foraminous portion and radially through the
canister between the inner and outer walls.
Claims We claim:
1. A desiccant dryer comprising:
canister means defining an annular cavity for desiccant, said cavity
having concentrically-arranged and cylindrically-shaped inner and
outer walls and two end walls which are positioned at opposite ends
of said cavity and which join said inner and outer walls, said inner
and outer walls being gas-permeable;
a quantity of desiccant positioned within so as to substantially
fill said annular cavity;
means defining a substantially enclosed elongated housing in which
said desiccant canister is positioned and including means defining
an inlet opening at one end of said housing and an outlet opening
for gas entering and leaving said housing, said inlet opening being
located generally centrally of said one housing end; and
routing means in the form of a hollow tubular member supportedly
attached to said housing at said one end thereof and including a
portion which extends axially of said housing through the interior
of said cylindrically-shaped inner wall of said cavity means for
routing gas from said inlet opening into the interior of said cylindrically-shaped
inner wall of said canister means, said extending portion of said
tubular member defining apertures disposed therealong and therearound
and being closed at an end thereof opposite said one housing end,
said canister positioned about said tubular member with the inner
wall thereof encircling said extending portion so that gas flowing
through said tubular member from said inlet opening is directed
radially outwardly through said apertures, said annular cavity and
said quantity of desiccant contained therein toward said outlet
opening and so that the entire length of the inner wall of said
canister means is exposed to gas routed through the housing inlet
opening.
2. A dryer as defined in claim 1 wherein said two end walls are
oriented in planes which are generally parallel to one another and
which are perpendicular to the longitudinal axis of said annular
cavity.
3. A dryer as defined in claim 1 wherein one of said end walls
has a cap portion which is removably attached to the remainder of
said canister means and which, when removed therefrom, provides
access to said quantity of desiccant contained within said cavity.
4. A dryer as defined in claim 3 wherein said one end wall includes
an end frame attached between said inner and outer walls and which
defines at least one access opening for providing access to said
quantity of desiccant and said cap portion is releasably attached
to said end frame for covering said access opening.
5. A dryer as defined in claim 4 wherein said canister means includes
at least one locking bolt having a head which requires a special
key for tightening and loosening the locking bolt and said cap portion
is bolted to said end frame with said locking bolt.
6. A dryer as defined in claim 1 wherein said inner and outer walls
are constructed of a mesh-like material.
7. A dryer as defined in claim 1 wherein said inner and outer walls
are constructed of a wire mesh.
8. A dryer as defined in claim 1 wherein said desiccant is comprised
of a calcium sulfate material.
9. A dryer as defined in claim 1 wherein said elongated housing
defines an interior cavity including a cylindrically-shaped inner
wall extending axially along said housing and having an inside diameter
which is slightly larger than the outer diameter of said canister
means for receiving said canister means and said dryer further includes
means cooperating between said canister means and said housing for
maintaining said outer walls of said canister means in spaced relationship
with said inner wall of said interior cavity.
10. A dryer as defined in claim 9 wherein said cooperating means
includes means for centering said canister means within said inner
wall of said interior cavity.
11. A dryer as defined in claim 1 wherein said housing includes
means providing access to said canister means so that said canister
means can be removed from or placed into said housing.
12. A dryer as defined in claim 1 wherein said canister means
is a first canister means and said dryer further includes a second
canister means having a construction like that of said first canister
means and said first and second canister means are positioned within
said housing in an end-to-end relationship and so that the interiors
of the inner walls of said first and second canister means are in
flow communication with one another.
13. A dryer as defined in claim 12 wherein said extending portion
of said tubular member extends through the interiors of the inner
walls of said first and second canister means.
14. A dryer as defined in claim 13 further including means for
biasing said first and second canister means in end-to-end engagement
to enhance the seal between the end walls thereof.
15. A dryer as defined in claim 14 wherein said biasing means includes
a compression spring for acting between an end of said housing and
an end wall of one of said canister means for pressing said canister
means against the opposite end of said housing.
16. A dryer as defined in claim 1 wherein said end walls of said
annular cavity are gas-impermeable.
17. A desiccant dryer comprising:
canister means defining an annular cavity for desiccant, said cavity
having concentrically-arranged and cylindrically-shaped inner and
outer walls and two end walls which are positioned at opposite ends
of said cavity and which join said inner and outer walls, said inner
and outer walls being gas-permeable, said canister means including
frame means located along said outer wall;
a quantity of desiccant positioned within so as to substantially
fill said annular cavity;
means defining a substantially enclosed housing in which said desiccant
canister is positioned and including means defining an inlet opening
and an outlet opening for gas entering and leaving said housing,
said housing defining an interior cavity including a cylindrically-shaped
inner wall having an inside diameter which is slightly larger than
the outer diameter of said canister means so that said canister
means is positionable within said housing so that said outer walls
of said canister means are in spaced relationship with said inner
wall of said interior cavity;
routing means associated with said housing for routing gas from
said inlet opening into the interior of said cylindrically-shaped
inner wall of said canister means so that gas flowing through said
housing travels radially outwardly through said annular cavity and
said quantity of said desiccant contained therein toward said outlet
opening; and
means for centering said canister means within said inner wall
of said interior cavity including adjustable centering screws for
acting between said outer wall of said canister means and said inner
wall of said interior cavity.
18. A desiccant dryer comprising:
means defining an elongated and substantially enclosed housing
having two opposite end walls and cylindrical sidewalls extending
between said end walls, one of said end walls including means defining
a centrally-positioned opening for gas entering said housing and
a sidewall of said housing defining an opening for gas exiting said
housing;
means defining a hollow tubular member having two opposite ends
and a cylindrical surface extending between said two member ends,
one of said tubular ends being open and the other member end being
closed,
said tubular member being supportedly mounted within said housing
so as to extend axially therealong with said open end attached to
said one end wall of said housing and said closed end extending
from said one end wall, said open end being sealingly connected
to said opening-defining means of said one housing end wall and
said cylindrical surface of said tubular member defining a plurality
of apertures disposed therealong and therearound so that gas entering
said housing end wall opening flows into said tubular member through
said open end thereof and out of said defined apertures;
canister means defining an annular cavity for desiccant, said cavity
having concentrically-arranged and cylindrically-shaped inner and
outer walls and two end walls which are positioned at opposite ends
of said cavity and which join said inner and outer walls, said inner
and outer walls being gas-permeable and said canister means being
positioned within said housing so that said tubular member extends
through the interior of said inner wall of said canister means;
and
a quantity of desiccant positioned within so as to substantially
fill said annular cavity and so that gas routed from said housing
inlet opening to said outlet opening travels radially outwardly
of said tubular member through said apertures defined therein so
that the entire length of the inner wall of said canister means
is exposed to gas routed through said tubular member and radially
outwardly of said canister means through said desiccant.
19. A dryer as defined in claim 18 wherein one of said end walls
of said canister means has a portion which is releasably locked
to the remainder of said canister means and which, when unlocked
therefrom, provides access to said quantity of desiccant contained
within said cavity.
20. A dryer as defined in claim 18 further comprising means for
substantially centering said canister means between said sidewalls
of said housing.
21. A dryer as defined in claim 20 wherein said means for substantially
centering said canister means includes adjustable centering screws
for acting between said outer wall of said canister means and said
cylindrical sidewalls of said housing.
22. A desiccant dryer assembly comprising in combination:
means defining at least two elongated and substantially enclosed
housings each having an interior cavity and defining an inlet opening
and an outlet opening for gas entering and exiting said housing,
said inlet opening being defined generally centrally and at one
end of a corresponding housing;
canister means positioned within each interior cavity of said housing
means and defining an annular cavity for desiccant, said cavity-defining
means including two concentrically-arranged, gas-permeable inner
and outer sleeves and two opposite and parallel end walls which
with said inner and outer sleeves collectively provide said annular
cavity;
a quantity of desiccant positioned within so as to substantially
fill the annular cavity of each canister means;
a tubular member supportedly mounted within each of said housing
means and including a tube having an open end which is sealingly
connected to the inlet opening of a corresponding housing and having
a closed end which extends axially through the interior of said
inner sleeve of said canister means, the portion of said tube extending
through said canister means having a closed end opposite said open
end and defining a plurality of apertures disposed therealong and
therearound so that gas routed from said inlet opening of said housing
to said outlet opening thereof is directed through said open end
of said tube, radially out of said tube through the apertures defined
therein so that the entire length of the inner sleeve is exposed
to gas routed through said tube and radially-outwardly through said
canister means and desiccant toward said housing outlet opening;
and
means for connecting said housing means in parallel flow relation.
Description BACKGROUND OF THE INVENTION
This invention relates generally to the dryer art and relates,
more particularly, to a desiccant dryer which is connectable within
a gas line or the like for absorbing moisture contained in gas flowing
through the line.
The type of dryer with which this invention is to be compared commonly
includes two cylindrical containers, or towers, each filled with
desiccant supported therein in a packed bed arrangement and adapted
to accommodate a flow of gas from one container end to the other.
Such towers are typically connected in parallel flow relation with
one another in a gas line so that the gas flowing therethrough can
be selectively directed through one tower or the other. Commonly,
such towers are oriented generally vertically when in use and are
thus referred to as twin towers and are utilized at the site of
a natural gas well for drying natural gas which exits the well.
One limitation associated with the aforedescribed twin towers relates
to the capacity of the towers to effectively dry gas flowing therethrough.
It is believed that in order to maximize the drying capacity of
dryer desiccant, the dispersion or distribution of the gas flow
across any cross section of desiccant must be relatively uniform.
However, the desiccant held in a packed bed arrangement within each
of the aforedescribed towers is known to channel or lift as the
result of gas flow surges. Such channelling creates favored flow
paths for gas moving from one end of the tower to another so that
the distribution of the gas flow across each cross section of desiccant
is not uniform. Thus, the packed bed arrangement of conventional
twin tower dryers is believed to prevent the drying capacity of
the dryer desiccant from being maximized.
Other limitations of the twin tower dryer relate to the relatively
high pressure drop of gas flowing from one end of a tower to another
and the difficulty attending the replacement of desiccant within
each tower.
An object of the present invention is to provide a new and improved
desiccant dryer which circumvents aforedescribed limitations associated
with conventional twin tower dryers.
An additional object of the present invention is to provide such
a dryer wherein the desiccant contained therein is prevented from
channelling and provides a relatively uniform flow of gas across
any cross section of desiccant contained therein.
Another object of the present invention is to provide such a dryer
which requires no operating power thus rendering it practical for
use in remote locations.
Still another object of the present invention is to provide such
a dryer wherein the desiccant contained therein can be easily and
quickly replaced.
Yet still another object of the present invention is to provide
such a dryer which can be used in an assembly of dryers of like
construction to permit a user to size the assembly to accommodate
a wide variety of gas flow rates and flow pressure differentials
as measured across the assembly.
A further object of this invention is to provide such a dryer providing
a relatively low pressure drop in a gas line when placed therein.
A still further object of the present invention is to provide such
a dryer which is efficient, effective and reliable in operation.
A yet still further object of the present invention is to provide
such a dryer which is economical to construct.
One more object of the present invention is to provide such a dryer
wherein the cost of desiccant for maintaining the dryer in operation
is relatively low.
SUMMARY OF THE INVENTION
This invention resides in a new and improved desiccant dryer for
use in a gas flow line or the like for absorbing moisture contained
in gas flowing through the line.
The dryer includes a canister containing desiccant and means defining
a substantially enclosed housing in which the canister is positioned.
The canister includes means defining an annular cavity having two
concentrically-arranged and cylindrically-shaped inner and outer
walls and two end walls positioned at opposite ends of the cavity
and which join the inner and outer walls. Each of the inner and
outer walls are gas-permeable, and a quantity of desiccant is positioned
within so as to substantially fill the defined annular cavity. The
housing-defining means of the dryer includes means defining an inlet
opening and an outlet opening for gas entering and leaving the housing.
The dryer further includes routing means associated with the housing
for routing gas from the housing inlet opening into the interior
of the cylindrically-shaped inner wall of the canister means so
that gas flowing through the housing is directed radially outwardly
through the annular cavity and the quantity of desiccant contained
therein and toward the housing outlet opening. The desiccant canister
facilitates the changing of desiccant within the dryer, and the
flow path of gas through the desiccant contributes to the effectiveness
of the dryer and to a relatively low pressure drop between the inlet
and outlet openings of the housing.
BRIEF DESCRIPTION OF THE DRAWING FIGURES
FIG. 1 is a perspective view of an embodiment of a dryer in accordance
with the present invention.
FIG. 2 is a longitudinal cross-sectional view taken about on line
2--2 of FIG. 1.
FIG. 3 is a fragmentary view similar to that of FIG. 2 and drawn
to a slightly larger scale.
FIG. 4 is a perspective view of a desiccant canister utilized in
the FIG. 1 embodiment shown with its end cap removed.
FIG. 5 is a schematic representation shown in block diagram form
of an assembly of dryers in accordance with the present invention
shown connected in parallel flow relation.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
Turning now to the drawings in greater detail and considering first
FIG. 1 there is shown an embodiment of the desiccant dryer generally
indicated 10 and in accordance with the present invention, and as
it would appear when utilized at the site of a natural gas well.
The dryer 10 is supported above the ground G by means of a support
frame 12 and, as will be explained in greater detail hereinafter,
is adapted to be connected in the network of piping leading from
the well so that gas exiting the well is routed through the dryer
10 for purposes of drying the gas.
As shown in FIG. 1 the support frame 12 includes two pairs 14
and 16 of elongated brace assemblies joined by four vertical posts
26 26. Each brace assembly 14 or 16 includes two longitudinally-extending
bars 1818 and two transversely-extending bars 2020. The end of
each bar 18 or 18 is coupled to a corresponding bar 20 or 20 by
means of a coupling 22 to form a rectangular frame. Furthermore,
each brace assembly 14 or 16 is arranged generally in a horizontal
plane so that one assembly 16 is positioned directly above the other
assembly 14.
Each coupling member 22 includes a sleeve or collar portion which
opens along a vertical path for slidably accepting corresponding
one of the posts 2626 when the assemblies 14 and 16 are oriented
in horizontal planes as aforedescribed and includes an internally-mounted
set screw adapted to be tightened against the post received by the
collar portion. As shown in FIG. 1 the dryer 10 rests across the
lower brace assembly 14 in a spaced relationship with the ground
G, and it will be understood from the above that by loosening the
appropriate collar portions and moving the brace assembly 14 relative
to the posts 2626 in a vertical direction, the height of the dryer
10 is measured from the ground G can be adjusted.
With reference to FIG. 2 the dryer 10 includes means, generally
indicated 30 defining a substantially enclosed housing 32 through
which gas is directed. The housing 32 includes a hollow cylindrical
steel shell 34 having two opposite ends 3537 and three openings
363840 in the shell sidewall as shown. The opening 36 is positioned
substantially midway between the ends 3537 the opening 38 is positioned
adjacent the end 35 and the opening 40 is positioned adjacent the
end 37. Closely received by the opening 36 and welded to the shell
34 is a conduit 42. As will be apparent hereinafter, the conduit
42 defines a housing outlet opening 44 through which gas exits the
dryer 10 and is externally-threaded for accepting a pipe coupling
(not shown). Fixedly received by the remaining sidewell openings
38 and 40 welded to the sidewall are nipples 47 and 49 respectively,
to which valve assemblies 46 and 48 respectively, are attached.
The nipples 4749 provide access to the interior of the housing
32 for purging purposes and are externally-threaded for selectively
receiving valve assemblies 4648 as shown, or pressure gauges (not
shown).
The housing 32 further includes a planar ring-like member 50 welded
to the shell end 37 so as to provide the shell end 37 with an annular
flange 52. The ring 50 defines a plurality of openings 5151 which
each have a longitudinal axis which is oriented generally parallel
to the longitudinal axis of the shell 34.
As shown in FIG. 2 the housing 32 further includes a planar and
circular end plate 62 releasably attached to the annular flange
52. More specifically, the end plate 62 defines a plurality of openings
5353 which are aligned with the openings 5151 of the flange 52
and bolts 6464 extend through the aligned openings. Nuts 6666
are tightened upon the bolts 6464 so that the flange 52 and end
plate 62 are tightly held together between the heads of the bolts
6464 and the nuts 66 66. For effectively sealing the engaging
surfaces between the plate 62 and flange 52 a ring-like gasket
68 is positioned therebetween. As will be apparent hereinafter,
the end plate 62 when removed, provides access to desiccant contained
within the dryer 10.
With reference still to FIG. 2 the housing 34 also includes a
relatively thick end plate 54 welded to the sleeve end 35 so as
to substantially close the end 35. The end plate 54 defines a central
opening 56 through which gas flows when entering the housing 32.
With reference still to FIG. 2 and in accordance with the present
invention, the dryer 10 includes a hollow tubular conduit or member
70 extending axially into interior cavity of the housing 32 through
the end plate opening 56. The tubular member 70 has an open end
72 a closed end 74 and is so arranged in relationship with the
housing 32 that the open end 72 opens outwardly of the housing interior
and the closed end 74 is positioned within the housing interior.
As shown in FIG. 2 the tubular member 70 includes a foraminous
portion 78 which extends between the closed end 74 and the plate
opening 56 for a substantial distance along the length of the housing
32. Furthermore, the tubular member 70 is constructed of steel and
is fixedly joined, as by welding, to the end plate 54 so that the
foraminous portion 78 is supported in a cantilever fashion within
the housing 32. Defined along the surface of the foraminous portion
78 is a plurality of apertures 8080 disposed about the circumferential
periphery and along the length of the portion 78.
The open end 72 of the tubular member 70 is externally-threaded
for accepting a gas pipe coupling so that gas entering the housing
32 through the end plate opening 56 enters the open end 72 of the
tubular member 70 and passes radially out of the foraminous portion
78 through the apertures 8080 defined therealong.
With reference to FIGS. 2-74 and in accordance with the present
invention, the dryer 10 includes four desiccant-containing canisters,
generally indicated 8484 positioned in an end-to-end relationship
within the housing 32 so as to surround the apertures 8080 defined
by the tubular member portion 78. Each canister 84 or 84 includes
means, generally indicated 86 defining an annular cavity having
two concentrially-arranged and cylindrically-shaped inner and outer
walls or sleeves 92 and 94 respectively, and two opposite end members
9698 positioned at opposite ends of the canister 84. The sleeves
9294 are constructed of a relatively strong, gas-permeable material
such as a wire mesh, and the end walls 96 and 98 are constructed
of gas-impermeable steel members hereinafter described.
The end walls 9698 include rigid inner rings 100102 rigid outer
rings 104106 and means in the form of a plate or frame for joining
the inner and outer sleeves 92 and 94. The inner rings 100102 are
suitably attached at each end of the inner sleeve 92 and define
aligned central openings for closely and slidably receiving the
tubular member 70. Similarly, the outer rings 104106 are suitably
attached at each end of the outer sleeve 94 and have outer diameters
which are each substantially equal to the outer diameter of the
outer sleeve 94 which is, in turn, slightly smaller in diameter
than the inner diameter of the housing shell 34. The outer rings
104106 define a plurality of internally-threaded apertures in which
are received centering screws 108108. As will be apparent hereinafter,
the screws 108108 maintain a spacing between the outer sleeve 94
and the inside wall of the housing shell 34 and can be tightened
or loosened within the corresponding threaded apertures so that
the canister 84 can be centered within the housing 32.
With reference still to FIG. 3 end wall 98 includes a circular
end plate 110 which defines a central opening through which the
inner ring 102 is received and which is suitably attached to the
inner and outer rings 102 and 106 so as to span and cover the space
therebetween. The end wall 96 includes an end frame 107 which, as
best shown in FIG. 4 is generally planar and circular in shape and
defines a central opening 109 positioned about the inner ring 100.
Furthermore, the end frame 107 is attached to both the inner and
outer rings 100 and 104 as by welding, so as to span the space
therebetween and to define a recess in the corresponding canister
end. With reference still to FIG. 4 the end frame 107 defines three
relatively large kidney-shaped openings 120120 and three smaller
openings 122122 positioned therebetween, and as shown in FIG. 3
three internally threaded studs 124 (only one shown) are welded
or otherise fixedly attached to the inside surface of the frame
107 and adjacent the openings 122122. The studs 124 are adapted
to threadably receive the shanks of locking bolts hereinafter described
and which are adapted to extend through the openings 122122.
With reference again to FIG. 4 the end wall 96 further includes
a platen end cap 126 adapted to be placed against the outside surface
of the frame 107 and locked thereagainst so as to cover the kidney-shaped
openings 120120 of the frame 107. More specifically, the cap 126
defines a central opening having a diameter which is slightly larger
than the outer diameter of the inner ring 100 and an outer diameter
which is slightly smaller than the inner diameter of the inner ring
104 so that the end cap 126 can be placed between the inner and
outer rings 100 and 104 so as to cover the frame openings 120120.
Furthermore, the cap 126 defines three small openings 130130 which
are alignable with the three smaller openings 122122 of the frame
107. The openings 130130 loosely receive the shank of locking bolts
128128 so that the cap 126 can be tightly held against the frame
107 between the threaded studs 124 (only one shown in FIG. 3) and
heads of the locking bolts 128128. It follows from the above that
the kidney openings 120120 when uncovered, provide access to desiccant
contained within the canister 84.
The locking bolts 128128 each include a round head and at least
two recesses therein which are adapted to matingly receive the studs
of a special key for removal. For a more complete description of
the locking bolts 128128 utilized in the dryer 10 reference can
be had to U.S. Pat. No. 3821975 incorporated herein by reference.
The locking bolts 128128 thus prevent tampering of the canister
84 by persons (i.e. unauthorized personnel), not possessing a special
key for unlocking the bolts 128128.
With reference again to FIG. 3 the canister 84 further includes
a quantity of desiccant, generally indicated 140 contained within
so as to substantially fill the space defined between the inner
and outer sleeves 92 and 94 and be tightly held therebetween. It
is believed that any of a number of desiccant materials can be utilized
in the canister 84 but it has been found that a desiccant comprised
of a rechargeable calcium sulfate material and available under the
tradename Drierite from the Drierite Corp., Zenia, Ohio provides
the canister 84 with effective drying capacity. It will be understood
that the gas-permeable openings of the inner and outer sleeves 92
and 94 are of sufficient size to prevent desiccant 140 from sifting
therethrough.
With reference to FIG. 2 and as mentioned earlier, the canisters
8484 are arranged in an end-to-end relationship in the housing
32. As will be apparent hereinafter, the canisters 8484 are adapted
to permit gas to flow from the tubular member 70 and radially outwardly
through the canister desiccant 140. For purposes of sealing the
space between adjacent canisters 8484 and the space between the
housing end plate 54 and the canister 84 positioned adjacent the
plate 54 ring-like gaskets 142142 are appropriately placed therebetween.
In accordance with the present invention, the dryer 10 includes
means, indicated 144 for biasing the ends of the canisters together
to enhance the seal therebetween. As shown in FIG. 2 the biasing
means 144 includes a compression spring 146 adapted to act between
the housing end plate 62 and the end wall 98 of the rightwardmost
canister 84 as shown, to force the canisters 8484 toward the housing
end plate 54. Thus, the canister ends are effectively pressed against
one another between the end plate 54 and spring 146 to enhance the
seal therebetween. It has been found that in operation, the pressure
drop through each desiccant canister 84 or 84 is relatively low
so that the strength of the spring 146 can be relatively small for
purposes of sealing the canister ends.
To load or unload the dryer 10 with desiccant canisters 8484
the housing end plate 62 is removed from the flange to provide access
to the interior of the housing 32. Of course, the removal of the
plate 62 renders the spring 146 unsupported at one end so that the
spring can be simply taken out for unobstructed access to the rightwardmost,
as shown in FIG. 2 canister 84. When loading the canister 8484
the centering screws 108108 should be adjusted appropriately to
substantially center the canister inner sleeve 92 about the tubular
member 70. To replace the end plate 62 the spring 146 is initially
placed into operative position against the end of the rightwardmost
canister and held thereat until the plate 62 is positioned against
the spring 146 to provide support therefor. The plate 62 is then
reattached to the flange 50 by means of the bolts 6464 and nuts
6666.
During an operation with the dryer 10 appropriate piping is connected
to the open end 72 of the tubular member 70 to direct gas into the
housing 32 and appropriate piping is connected to the conduit 42
for recapturing gas which exits the housing 32. As gas enters the
tubular member 70 the gas flows axially therealong and leaves the
member 70 through the apertures 8080 defined along the foraminous
portion 78. It will be understood that as the gas leaves the member
portion 78 the apertures 8080 direct the gas radially outwardly
therefrom to the inner sleeves 9292 of the canisters 8484. Upon
leaving the member portion 78 the gas flows radially outwardly
through the canisters 8484 from the inner sleeves 9292 and through
the outer sleeves 9494 and so that all of the gas must travel radially
outwardly through the canister desiccant 140. After moving through
the outer sleeves 9494 the gas travels along the interior surface
of the housing shell 34 toward the outlet opening 44 in the conduit
42 where the gas exits the housing 32.
The aforedescribed dryer 10 is advantageous in that the gas flow
therethrough effectively drys the gas and provides a relatively
low pressure drop between the inlet and outlet openings of the housing.
Thus, the capacity for moisture removal is high in relation to the
amount of desiccant utilized. Furthermore, the dryer housing and
canisters can be sized to accommodate a preselected gas flow rate.
The canisters 8484 are advantageous in that the canister design
permits desiccant to be easily and quickly replaced within the dryer
10. More specifically, desiccant replacement simply involves the
replacement of the desiccant canisters. Of course, the utilization
of rechargeable desiccant within the canister 8484 permits the
canisters to be regenerated for reuse. Thus, desiccant costs for
maintaining the dryer 10 in operation are relatively low. Furthermore,
because the desiccant 140 is tightly held between the canister inner
and outer sleeves 9294 the desiccant 140 effectively resists disturbances
by gas surges so that the gas is prevented from channelling. Thus,
it is believed that the distribution of gas flow across a cylindrical
cross section of desiccant of a canister 84 which cross section
is centered about the longitudinal axis of the canister 84 is relatively
uniform.
For purposes of illustration, the following dimensions for the
dryer 10 are provided. The outer diameter of the housing 32 is about
8.0 inches, length of the housing is about 10 feet, and each of
the canisters is about 2.3 feet in length. It has been found that
a dryer 10 having the aforementioned dimensions and including four
canisters weighing not more than 50 pounds apiece is capable of
drying natural gas up to 100.degree. F. dewpoints. Furthermore,
such a dryer is capable of drying up to 10000 SCFD of natural gas
with a water loading of 92 pounds of water per 1.0 million cubic
feet of gas for about thirty days without replacing desiccant canister
84.
With reference to FIG. 5 there is shown a schematic representation
of an assembly 148 of dryers having a construction like that of
dryer 10 of FIGS. 1-4. The assembly includes dryers 210 310 410
having inlet connections 272 372 472 respectively, and outlet
connections 242 342 442 respectively.
Appropriate piping, indicated 150 is connected to each dryer inlet
272 372 472 for directing gas to each dryer 210 310 410 and
piping, indicated 152 is connected to each outlet 242 342 442
for directing gas out of each dryer 210 310 410. Valves 154 154
are connected within the piping 150152 for shutting off the gas
flow through any one dryer. It will be understood that the aforedescribed
dryers 210 310 410 are connected in parallel flow relation.
The foredescribed assembly 148 is suggested arrangement of dryers
for a 30000 SCFD natural gas well and exemplifies one of any number
of dryer arrangements which can be assemblied for accommodating
a preselected flow rate of gas or for providing a preselected pressure
drop through the dryer assembly. For example, dryers can be added
or removed from the assembly 148 to accommodate the flow rate of
the gas well. Furthermore, the assembly 148 provides an advantage
in that gas flow through one dryer can be shut off for purposes
of changing the desiccant canisters therein while gas continues
to flow through the remaining dryers of the assembly. Thus, the
natural gas well with which the assembly 148 is utilized need not
be shut off for purposes of changing desiccants.
It will be understood numerous substitutions and modifications
can be made to the aforedescribed embodiments without departing
from the spirit of the invention. For example, although several
components of the dryer housing 32 and canister 84 have been described
as being constructed of steel, the components can be made out of
a variety of plastic materials suitable for the operating conditions
and may be preferred over some types of steel for reducing effects
of moisture and corrosion. Furthermore, the dryer dimensions can
vary substantially from those listed above without adversely effecting
the dryer performance.
Still further, although it is suggested above with regard to the
dryer assembly 148 of FIG. 5 that the pressure drop in the gas line
can be varied by adding or removing dryers therefrom, the pressure
drop can also be varied across the individual dryers by removing
or adding, if appropriate, canisters from or to the housing 32.
The aforedescribed dryers have each been described as adapted to
hold four canisters, but one or more canisters can be removed and
a spacer substituted therefor if it is desired to increase the pressure
drop between the dryer inlet and outlet, and a longer dryer housing
can be provided for accepting five or more canisters if a reduced
pressure drop is desired. Accordingly, the aforedescribed embodiments
are intended for purposes of illustration and not as limitation. |