Abstrict A gas pressure regulator includes a pressure regulator for connection
to a source of high pressure gas, and flow meter or flow regulator
that selectively varies the flow rate of delivered gas. The flow
meter includes a ring with orifices of varying sizes radially spaced
about a ring, with each orifice corresponding to a predetermined
flow rate. A manually rotatable cap has a central axial bore and
a spool extends through the aperture in both the ring and the central
bore of the cap to secure them to the base of the flow meter. The
spool has a shoulder which engages the ring to limit longitudinal
displacement thereof. The spool also includes at least one bore
extending through the shoulder. The bore communicates on one side
with the delivered gas of the flow meter and on the other side with
a nozzle extending along the axis from the end of the flow meter.
Gas is delivered at the selected flow rate directly from the end
of the flow meter, rather than from a transverse side.
Claims What is claimed is:
1. A gas pressure regulator comprising:
a regulator portion adapted to connect to a source of pressurized
gas at a first end and to deliver the gas at a predetermined pressure
at a second end; and
a flow meter having means for selectively varying the rate of flow
of the delivered gas, the flow meter having an inlet end, an outlet
end opposite the inlet end, and a peripheral sidewall extending
between the ends, the flow meter having a longitudinal axis, each
end having an end surface, the flow meter secured at the inlet end
to the second end of the regulator portion, the flow meter having
portions defining a passage through which the gas is delivered for
use extending between the inlet end and the outlet end,
wherein the means for selectively varying the flow rate comprises
a cap rotatably mounted to the end surface of the outlet end, the
cap having a hole extending through the cap; and
wherein the passage through which the gas is delivered extends
through the hole in the cap, the passage terminating in an orifice
located on the end surface of the outlet end, not at the peripheral
sidewall, thereby reducing the length of the flow meter.
2. The regulator of claim 1 wherein the end surface of the outlet
end is generally transverse and the regulator portion and the flow
meter are secured to each other coaxially, whereby the flow meter
extends outwardly from the regulator portion in the longitudinal
direction.
3. A gas pressure regulator comprising:
a regulator portion adapted to connect to a source of pressurized
gas at a first end and to deliver the gas at a predetermined pressure
at a second end; and
a flow meter having means for selectively varying the rate of flow
of the delivered gas, the flow meter having an inlet end and an
outlet end opposite the inlet end, the flow meter having a longitudinal
axis, each end having a generally transverse end surface, the flow
meter secured at the inlet end to the second end of the regulator
portion, the flow meter having portions defining a passage extending
between the inlet end and the outlet end, the passage terminating
in an orifice located on the end surface of the outlet end;
wherein the flow meter further comprises a spool having a central,
longitudinal spool axis and first and second opposite spool ends,
the first spool end secured to the flow meter at the outlet end,
the second spool end terminating in a nozzle, the spool including
a shoulder between the spool ends, the shoulder extending outwardly
from the longitudinal spool axis, and
wherein the portions defining the sealed passage comprise at least
one bore extending through the shoulder and communicating with the
nozzle.
4. The regulator of claim 3 wherein the shoulder includes a peripheral
sidewall with a peripheral opening therein, and the bore extends
from the peripheral opening to the central spool axis.
5. The regulator of claim 4 wherein the shoulder comprises a transverse
wall, and wherein the means for selectively varying the flow rate
comprises a rotatable ring with first and second opposite substantially
planar surfaces and a series of apertures of varying sizes extending
between the surfaces, the apertures at angularly spaced locations
on the ring, the transverse wall of the shoulder abutting the first
planar surface of the ring to limit longitudinal displacement thereof.
6. The regulator of claim 5 wherein the means for selectively
varying the flow rate comprises a cap at the outlet end mounted
longitudinally adjacent to the ring and engaged with the ring to
be rotatable therewith, the cap having inner and outer surfaces,
the inner surface sealed to the outlet end of the flow meter to
form a chamber which partially extends between the inner surface
and the first surface of the ring, the peripheral opening of the
bore in communication with the chamber, the cap having a longitudinal
hole extending between the outer and inner surfaces, the spool extending
through the longitudinal hole of the cap and having an annular flange
engaging the outer surface of the cap at the edge of the longitudinal
hole to secure the cap to the flow meter.
7. The regulator of claim 3 wherein the spool further comprises
a plurality of said bores.
8. A flow meter for a gas pressure regulator comprising:
a plurality of components positioned in line along a longitudinal
axis, said components comprising:
a base having portions defining a passage extending through the
base and through which the gas flows at regulated pressure;
a ring located adjacent to the base along the longitudinal axis
and rotatable relative to the base, the ring having a series of
orifices extending through the ring at angularly spaced locations
around the axis, the orifices being located on the ring at a radial
distance corresponding to the location of the passage in the base,
the ring having a central ring aperture;
means for biasing the ring against the base;
a cap having a first portion adjacent to the ring along the longitudinal
axis and having a second portion sealed against the base to form
a chamber for holding the gas under pressure therein, the chamber
having the ring enclosed therein, the cap having a central cap aperture
therein, the cap being rotatable relative to the base;
means for interengaging the cap with respect to the ring such that
selective rotation of the cap relatively rotates the ring with respect
to the passage for positioning a predetermined one of the orifices
in alignment with the passage;
means for sealing the predetermined one of the orifices to the
passage;
a spool having first and second ends, the first end extending through
the ring and the cap apertures, through the chamber, and secured
to the base;
a nozzle extending longitudinally at the second end of the spool;
at least one bore extending through the spool and communicating
between the nozzle and the chamber to delivery the gas out the longitudinal
end of the meter.
9. The flow meter of claim 8 wherein the nozzle is oriented coaxially
with the longitudinal axis of the meter.
10. The flow meter of claim 8 wherein the biasing means comprises
at least one spring interposed between the cap and the ring.
11. The flow meter of claim 8 wherein the biasing means comprises
an annular shoulder extending transversely from the spool and engaging
the ring.
12. A gas pressure regulator comprising:
a regulator portion adapted to connect to a source of pressurized
gas at a first end and to deliver the gas at a predetermined pressure
at a second end; and
a flow meter having means for selectively varying the rate of flow
of the delivered gas, the flow meter having an inlet end, an outlet
end opposite the inlet end, and a peripheral sidewall extending
between the ends, the flow meter having a longitudinal axis, each
end having a generally transverse end surface, the flow meter secured
at the inlet end to the second end of the regulator portion, the
flow meter having portions defining a passage extending between
the inlet end and the outlet end, the passage terminating in an
orifice located on the generally transverse end surface of the outlet
end and not on the peripheral sidewall;
wherein the means for selectively varying the flow rate comprises
a ring between the inlet and outlet ends of the flow meter, the
ring having a set of orifices of varying size extending therethrough,
a selected one of the orifices defining a portion of the passage
and in substantially sealed engagement therewith, the flow meter
having means for maintaining the selected orifice in substantial,
sealed engagement with the passage, thereby reducing rocking of
the ring in the longitudinal direction and corresponding movement
of the selected orifice.
13. The regulator of claim 12 wherein the means for maintaining
the orifice in substantial, scaled engagement comprises a generally
transverse wall abutting the ring.
14. The regulator of claim 13 wherein the ring includes inner
and outer diameters and a ring surface, the ring surface comprising
a seat located near the inner diameter, and wherein the transverse
wall abuts the seat.
15. The regulator of claim 14 wherein the distance between the
seat and the orifices is minimized, the transverse wall thereby
exerting force at locations proximate to the orifices on the ring
to inhibit the longitudinal movement of the orifices.
Description BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to devices for controlling the pressure
and flow of pressurized gas, such as oxygen, and more particularly,
to a flow regulator or flow meter of compact design for a gas pressure
regulator.
2. Background
Pressure regulators are often used in conjunction with cylinders
or other sources of pressurized gas, such as oxygen. Such pressure
regulators generally include a portion which connects to a source
of gas at relatively high pressure and delivers the gas at a predetermined,
generally lower pressure. Such gas pressure regulators often include
a flow regulator or flow meter which receives the gas at the generally
lower pressure and allows the flow rate of the delivered gas to
be selectively varied for properly metering out the gas. Compact
gas cylinders with which the pressure regulators are used as described
often hold the gas under relatively high pressure, for example about
500 to 3000 psi.
Gas pressure regulators find use in a variety of medical applications,
such as emergency treatment, and hospital and clinical uses. Regulators
can be included in the gas delivery apparatus used by ambulatory
medical patients, in nursing facilities, and in homecare environments,
etc.
In some medical or commercial applications, the gas is advantageously
delivered at a constant flow rate. There also may be a need for
different flow rates for different applications. Accordingly, flow
meters are often an essential part of the pressure regulator or
gas delivery apparatus.
It is often desirable for flow meters and the associated pressure
regulators to be compact, especially when they are used in conjunction
with compact high pressure gas cylinders. Conventional gas pressure
regulators, such as that disclosed in U.S. Pat. No. 4655246 may
have a length or "footprint" that is relatively long,
e.g., of substantial length compared to the dimensions of tanks
to which they attach. A protruding regulator is disadvantageous
and subject to damage. The amount of material used in conventional
gas regulators and their resulting length, may be considered necessary
to obtain the ruggedness required for safe and effective operation.
The amount of material used in pressure regulators also contributes
to increased weight of the regulator, which is especially disadvantageous
when the regulator is used in an ambulatory or other mobile setting.
Particularly when a pressure regulator is connected to a compact
cylinder, it is disadvantageous for the regulator to be extend farther
than the radius of the cylinder. If the cylinder tips over, the
regulator may strike an unyielding surface and be damaged. A protruding
regulator is more likely than a compact regulator to be snagged
in passing, also leading to the cylinder tipping over. The flow
of gas from the regulator may also be interrupted or the operation
of the regulator altered as a result of such mishandling of the
gas delivery apparatus.
Excessive length and weight of the pressure regulator also raises
the center of gravity of the combination gas cylinder/pressure regulator.
Typically the regulator protrudes laterally from a centerline at
the neck of the cylinder, such that the center of gravity of the
combination is displaced laterally from the centerline of the cylinder,
which typically rests on a flat surface. These aspects can make
the apparatus difficult to manipulate, and make the cylinder/pressure
regulator combination further prone to tipping over and damage.
Pressure regulators often have flow meters enabling a user to set
the flow rate of the gas for a particular application. Flow meters
of the current art, for example as disclosed in U.S. Pat. Nos. 4655246
and 4643215 can have rotatable knobs by which a selected one
of a series of orifices is inserted into the flow of gas. The orifices,
which are of different sizes, restrict the flow by different amounts
to permit selection of a desired flow rate. The knob in flow meters
of this type is disposed at the end of the pressure regulator. Gas
at the selected flow rate exits transversely from an orifice in
the side of the flow meter. The orifice is located on the side of
the pressure regulator interior to the knob.
Delivery of the desired flow rate from the transverse side of the
flow meter adds to the length of the flow meter in that the flow
meter must be sufficiently long to accommodate the orifice and its
associated fitting along the flow meter's length. Delivery of the
desired flow rate transversely tends to complicate connection of
hoses or gas delivery lines to equipment or patients. For example,
it may be desirable to couple such lines to a destination on the
opposite side of the regulator from the transversely oriented orifice.
To avoid entanglement or kinking of the gas delivery lines emanating
from the transverse orifice, it may be necessary to reorient the
gas delivery apparatus or the pressure regulator, or relocate the
equipment or patient to which the gas lines are connected.
Accordingly, there is a need for a gas pressure regulator with
a relatively compact flow meter, namely to minimize the extension
of the regulator and flow meter from their coupling to a cylinder
or other tank.
There is a further need for a gas pressure regulator wherein the
flow meter delivers the desired flow rate out of the regulator at
a location which is easily accessible without repositioning of the
associated gas delivery apparatus, preferably directly along the
extension of the regulator/flow meter.
SUMMARY OF THE INVENTION
It is an object of the invention to provide a gas pressure regulator
which includes a substantially cylindrical regulator portion for
connecting at one end to a source of pressurized gas, and for delivering
such gas at a predetermined generally-lower pressure at a second
or opposite end. The gas pressure regulator also includes a substantially
cylindrical flow meter or flow rate regulator from which the flow
rate of the delivered gas can be selectively varied by a manual
adjustment. The flow meter has an inlet end secured to the second
end of the regulator portion of the gas pressure regulator. Opposite
the inlet end is an outlet end, and the flow meter has a central
longitudinal axis extending between the ends. Each of the ends has
a generally transverse end surface. A passage extends through the
flow meter between the inlet end and the outlet end and terminates
in an orifice located on the end surface at the outlet end.
According to one aspect of the invention, the regulator portion
and the flow meter of the regulator are secured to each other co-axially
so that the flow meter extends outwardly from the regulator portion
in the longitudinal direction.
According to another inventive aspect, the flow meter includes
a spool with a central longitudinal spool axis. The spool is secured
at its first end to the outlet end of the flow meter. A second or
opposite end of the spool extends from the outlet end and terminates
in a nozzle. The spool includes a shoulder between the spool ends,
and the shoulder extends radially outwardly from the longitudinal
spool axis. A bore extends through the shoulder of the spool and
is part of the passage extending between the inlet end and the outlet
end of the flow meter.
According to another inventive aspect, the shoulder concludes at
a transverse wall. The transverse wall abuts a rotatable ring which
is used selectively to vary the flow rate of the flow meter. By
abutting the ring, the transverse wall prevents longitudinal movement
of the ring.
According to still another aspect of the invention, a flow meter
comprises a plurality of components having generally circular cross
sections with the components co-axially positioned in relation to
each other to define a central longitudinal axis for the flow meter.
The components include a base, a ring located longitudinally adjacent
to the base, a cap adjacent to the ring, and a spool secured to
the base. The ring is rotatable relative to the base and is biased
or held against the base by means of either a spring interposed
between the cap and the ring, or the shoulder of the spool engaging
the ring.
BRIEF DESCRIPTION OF THE DRAWINGS
There are shown in the drawings exemplary embodiments of the invention
as presently preferred. It should be understood that the invention
is not limited to the embodiments disclosed and is capable of variation
within the scope of the appended claims. In the drawings,
FIG. 1 is an exploded perspective view of a gas pressure regulator
incorporating the principles of the present invention;
FIG. 2 is a side, sectional view of the flow meter of the regulator
shown in FIG. 1;
FIG. 3 is an exploded perspective view of the flow meter of FIG.
2 with portions shown cut away; and
FIG. 4 is a side, sectional view of an alternative embodiment of
the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, and particularly to FIGS. 1-3 a
gas pressure regulator 21 includes a cylindrical regulator portion
23 and a rate-of-flow regulator or flow meter 25 connected to and
in communication with regulator portion 23. Flow meter 25 has various
portions described below which define a passage 26 extending through
flow meter 25 between its inlet end 27 and its outlet end 29. Passage
26 terminates in an orifice or bore 31 which is located on end surface
33 of the outlet end 29 (FIG. 3). In this way, gas is delivered
in-line at a desired flow rate directly from the end of flow meter
25 particularly from end surface 33 rather than from the peripheral
sidewall 35 of flow meter 25.
Flow meter 25 includes a specially adapted spool 37 which is secured
to flow meter 25 at the outlet end 29. The spool 37 includes a shoulder
39 which extends radially outwardly from a longitudinal spool axis
40 and is located between first and second opposite spool ends 45
47. First spool end 45 is threadably received at outlet end 29 and
second spool end 47 terminates in a nozzle 49 which is appropriately
formed to engage a connecting line (not shown). The particular structure
of the nozzle as shown is exemplary.
Shoulder 39 has a transverse wall 53 which extends generally transversely
relative to spool axis 40 and terminates at its radially outer end
in a peripheral sidewall 51. A plurality of bores 41 (two of four
being shown in FIGS. 1 and 2) extend radially from spool axis 40
to peripheral sidewall 51 and terminate in circumferentially spaced
peripheral openings 55 on peripheral sidewall 51. As best seen in
FIG. 2 bores 41 are part of the gas flow passage defined between
the opposite ends 27 29 of flow meter 25 and are in communication
with orifice 31 at end 29 thereof. In this way, spool 37 directs
the gas to exit flow meter 25 from end 29 rather than from peripheral
sidewall 35.
Flow meter 25 and regulator portion 23 are preferably secured to
each other coaxially about a central longitudinal axis 57. As such,
flow meter 25 extends from regulator portion 23 in a longitudinal
direction. As shown in FIG. 1 gas pressure regulator 21 connects
to a source of pressurized gas such as gas cylinder 59 at the end
opposite flow meter 25. Gas pressure regulator 21 can be equipped
with a pressure gauge 22. The regulator portion 23 includes means,
shown generally as yoke assembly 61 for connecting to gas cylinder
59 and receiving pressurized gas therefrom. Pressurized gas enters
regulator portion 23 at yoke end 63 at substantially the same pressure
as the gas in cylinder 59. The gas pressure is regulated by some
form of flow restriction or the like as known in the art, to deliver
the gas at a predetermined pressure at opposite end 65 of the regulator
portion 23.
Flow meter 25 is removably secured to the threaded end 65 of regulator
portion 23. Flow meter 25 includes a base 67 located at inlet end
27. A passage 69 extends through base 67 and terminates at opposite,
generally transverse surfaces 81 84 of base 67. Passage 69 has
an opening 83 on surface 81 of base 67. Passage 69 receives gas
which has been delivered through the regulator portion 23 to its
end 65 at the predetermined regulated pressure.
Flow meter 25 includes structures for selectively varying the flow
rate of the gas passing through flow meter 25. A ring 71 is located
adjacent to base 67 along the longitudinal axis 57 and rotatable
relative to base 67. Ring 71 has a pair of opposite, substantially
planar surfaces 73 75 and a series of apertures or orifices 77
of varying sizes extend through ring 71 between surfaces 73 75.
The respective orifices 77 are angularly spaced around ring 71.
Ring 71 has a central ring aperture 79 on the longitudinal axis
57 and ring 71 rotates about longitudinal axis 57 relative to base
67. Surface 73 of ring 71 faces or opposes surface 81 of base 67.
The orifices 77 are located on ring 71 at a radial distance (indicated
by arrows A in FIG. 2) which corresponds to the radial location
of opening 83 of passage 69 in base 67. In this way, a selected
one of the orifices 77 can be positioned in alignment with opening
83 of passage 69 and gas flows from passage 69 through such selected
one of orifices 77.
The interface between opening 83 or passage 69 and the aligned
one of orifices 77 is sealed to prevent escape of gas between the
opposing surfaces 73 81. The seal is preferably accomplished by
means of an O-ring 85 surrounding opening 83 and the opposing, aligned
one of the orifices 77. O-ring 85 is preferably made of a resiliently
compressible material and protrudes slightly from the plane of base
surface 81 such that O-ring 85 is compressed by ring 72.
Also protruding from base surface 81 are two compressible buttons
87 which are preferably symmetrically located at locations angularly
spaced from opening 83. Buttons 87 are spring mounted within corresponding
cavities 89 in base surface 81. Springs 88 bias buttons 87 outwardly
from base surface 81. Buttons 87 are located to protrude from base
surface 81 at a radial distance A corresponding to the radial location
of the orifices 77. In this way, buttons 87 provide a detent or
indexing feature to aid in positively positioning the selected one
of orifices 77 in alignment with opening 83 in passage 69 of base
67. More specifically, leading into each of the orifices 77 is a
chamfered portion 91. When one of the orifices 77 aligns with a
corresponding one of the buttons 87 the arcuate outer surface 93
of the button 87 is received in the corresponding chamfered portion
91. Springs 88 (one being shown) bias buttons 87 to engage portion
91 or allow buttons 87 to retract when not aligned with an orifice
77. In this way, when the ring 71 is rotated relative to base 67
to select a desired flow rate, buttons 87 "click" into
corresponding orifices 77 as the orifices align with buttons 87
namely when another one of orifices 77 is correctly aligned with
passage 69. The "clicking" gives users a physical indication
that the selected one of orifices 77 is correctly positioned.
A cap 95 is mounted at outlet end 29 of flow meter 25 and is located
longitudinally adjacent to ring 71. Cap 95 includes an inner surface
97 sealed to outlet end 29 such as by O-ring 99 to form a chamber
101 which, in part, extends between inner surface 97 of cap 95 and
opposing surface 75 of ring 71. Cap 95 has an outer surface 103
and a central longitudinal hole 105 extending between outer and
inner surfaces 103 97.
Cap 95 engages ring 71 and is rotatable therewith by means of a
pin 107 extending from ring surface 75 received in corresponding
slot 109 on opposing inner cap surface 97. The interengagement of
cap 95 and ring 71 allows the selective rotation of cap 95 to rotate
ring 71 and position a predetermined one of orifices 77 in alignment
with passage 69.
Spool 37 extends through hole 105 of cap 95 and ring aperture 79
of ring 71 and end 45 of the spool is threadably received in corresponding
bore 111 of base 67. When spool 37 is fully received into bore 111
transverse wall 53 of spool 37 seats against edge 115 of bore 111
(see FIG. 3). Shoulder 39 of spool 37 is structured so that transverse
wall 53 abuts surface 75 of ring 71 thereby limiting outward longitudinal
displacement of ring 71 relative to base 67. Transverse wall 53
also biases ring 71 toward base 67 and against the resilience of
0-ring 85 and spring biased buttons 87. Transverse wall 53 thus
maintains a sealing engagement between opening 83 and the aligned
one of orifices 77 and also inhibits outward, longitudinal movement
of ring 71 away from base 67 which could potentially disrupt the
seal.
Although ring 71 is biased against O-ring 85 and buttons 87 ring
71 remains readily manually rotatable relative to base 67 upon rotation
of cap 95. O-ring 85 buttons 87 and associated springs 88 are
sized and selected so that, when ring 71 is biased against them,
the counter forces exerted by the compression of O-ring 85 and buttons
87 are substantially symmetrical with respect to longitudinal axis
57. In this way, the resultant counter force of buttons 87 and O-ring
85 acts substantially along axis 57. In other words, the force of
annular transverse wall 53 biasing ring 71 toward base 67 and the
symmetrical counterforces exerted by buttons 57 and O-ring 85 minimize
the presence of moment arms on ring 71 and equalizes forces acting
on ring 71 at a radial distance from central longitudinal axis 57.
Ring 71 cannot "rock," which also could undesirably disrupt
the seal between passage 69 and the aligned one of orifices 77.
Referring to FIGS. 2 and 3 the width or radial dimension of ring
71 namely the difference between its outer ring diameter 125 and
its inner ring diameter 123 indicated by Arrows C, is preferably
minimized. The ring width need only be sufficient to receive orifices
77 therein, as well as a seat 127 on surface 75 radially inwardly
from orifices 77. Seat 127 is biased toward base 67 by transverse
wall 53.
Seat 127 is disposed at a radial distance from central axis 57
which positions it as close to the radial locations of orifices
77 as structurally permitted. In this way, transverse wall 53 biases
ring 71 toward base 67 at a radial location which is near the counterforces
exerted by the resilience of O-ring 85 and buttons 87. Such an arrangement
is believed to be especially effective at minimizing "rocking"
or force moments on ring 71 especially during its rotation relative
to base 67. The location of peripheral sidewall 51 is selected so
that peripheral openings 55 are radially adjacent to orifices 77.
Spool 37 includes an annular, outer flange 117 which engages outer
cap surface 103 at a location along longitudinal axis 57 so as to
rotatably secure cap 95 to flow meter 25. Annular transverse wall
53 and annular outer flange 117 each have flat washers 119 disposed
thereon made of polymeric or other material of low friction, thereby
easing rotation of ring 71 and cap 95 respectively, relative to
transverse wall 53 and flange 117.
In spool 37 the peripheral openings 55 and associated bores 41
are in communication with chamber 101. Passage 26 between opposite
ends 27 29 of flow meter 25 is thus defined by: passage 69 extending
through base 67 a selected one of orifices 77 in alignment with
opening 83 in passage 69 chamber 101 formed by the sealed inner
surface 97 of cap 95 bores 41 through shoulder 39 of spool 37
and orifice 31 in nozzle 49. Gas is thus delivered from regulator
portion 23 to inlet end 27 of flow meter 25. From there is flows
through passage 26 as just defined and exits nozzle 49 at the desired
flow rate.
The flow rate exiting nozzle 49 is substantially determined by
the diameter of orifices 77 at their smallest point. As best seen
in FIG. 1 there are eleven orifices 77. A twelfth detent position
78 lacks any orifice and corresponds to an "off" position.
The diameters for orifices 77 may be chosen to suit any of a variety
of medical applications. The orifices can be selected, for example,
to allow for incremental flow rates between 0 and 8 liters per minute
or between 0 and 15 liters per minute, with the smallest of the
orifices having a diameter of about three thousandths of an inch.
Whereas the pressure is regulated at the inlet is held constant
by the pressure regulator and the flow restriction produced by the
chosen orifice is constant, the flow rate is held constant at a
given load.
Peripheral sidewall 51 of flow meter 25 includes indicia 121 which
can have graduation markings corresponding to the flow rates available
from flow meter 25 for example flow rates at a nominal inlet pressure
and load, or as a proportion of a maximum flow rate. In particular,
the outer peripheral surfaces of base 67 and cap 95 are provided
with a scale and arrow, respectively, at opposing edges. The scale
on cap 95 rotates relative to the arrow on base 67 to indicate the
selected flow rate in a known manner. To select a desired flow rate,
the user rotates cap 95 until the index number on cap 95 corresponding
to the desired flow rate is aligned with the arrow on base 67. Upon
such selection, gas exits nozzle 49 at the selected flow rate, subject
to loading.
Apertures 77 can be defined in ring 71 by a variety of suitable
means. One such method known in the art involves using copper foil
inserts through which appropriately sized holes are formed. Another
method involves creating different sized orifices by the relative
position of ball bearings or spheres in such orifices. In this embodiment,
the ring 71 is made of cast metal. Orifices 77 preferably are drilled
between opposite surfaces 73 75.
An alternative embodiment of the present invention is shown in
FIG. 4. Flow meter 225 includes a base 267 ring 271 cap 295 and
spool 237 similar to corresponding elements of the embodiment shown
in FIGS. 1-3 except as explained below. Ring 271 is biased toward
base 267 by the additional means of three springs 207 (of which
one is shown in FIG. 4) interposed between cap 295 and ring 271
at symmetrical angularly spaced locations in relation to central
longitudinal axis 257. Inner and outer ring diameters 223 225
respectively, have been selected so that ring 271 has a width or
radial dimension sufficient to allow end of helical spring 207 to
be seated effectively thereon. Springs 207 further stabilize ring
271 against longitudinal force moments which may tend to "rock"
ring 271 and disturb the seal between opening 283 and the orifice
77 aligned therewith.
In other respects, the flow meter 225 shown in FIG. 4 operates
and is configured substantially as described with reference to the
embodiment shown in FIGS. 1-3.
In addition to the advantages apparent from the foregoing description,
the flow meter 25 and associated gas pressure regulator 21 are compact
in the longitudinal direction. The gas exits the flow meter substantially
longitudinally through its transverse outlet end 29 rather than
through peripheral sidewall 35 of flow meter 25. Such an arrangement
eliminates the need for an orifice and associated fitting to be
located along the longitudinal length of the flow meter, thereby
decreasing the longitudinal length of the flow meter by an amount
at least equal to that otherwise needed to receive the orifice and
fitting therein.
As another advantage, having gas at the desired flow rate exit
from the end of the flow meter means that, when flexible hosing
is connected to the flow meter for delivering the gas to a patient
or device, the hosing can be readily oriented to extend transversely
outwardly from the peripheral sidewall 35 at any angular position
with a minimum of bending or kinking.
The invention having been disclosed in connection with the foregoing
variations and examples, additional variations will now be apparent
to persons skilled in the art. The invention is not intended to
be limited to the variations specifically described above, and accordingly,
reference should be made to the appended claims rather than the
foregoing discussion of preferred examples to access the scope of
the invention in which exclusive rights are claimed. |