Abstrict A magnetoinductive flow meter with a measuring tube, an electromagnet
device with at least one electric conductor loop arrangement for
generating a magnetic field penetrating the measuring tube at right
angles to the longitudinal axis thereof, and at least two measuring
electrodes, which are arranged opposite one another at right angles
to the longitudinal axis of the measuring tube in such a way that
they can be used to tap a measuring voltage induced owing to the
flow, proceeding at right angles to the magnetic field, of a liquid
flowing through the measuring tube. The electric conductor loop
arrangement has an electrically conductive sheet-metal part which
is fitted on the inner side or on the outer side of the body of
the measuring tube and is provided with at least one cutout as inner
boundary of the conductor loop current path running around the cutout
in the sheet-metal material. The flow meter has a simpler design
of the electromagnet device and permits square-wave magnetic field
excitation by means of a comparatively high frequency even in the
case of measuring tubes having large nominal diameters (for example
DN>300) since the conductor loop arrangement has a low inductance.
Claims What is claimed is:
1. A magnetoinductive flow meter comprising:
a measuring tube having a body;
an electromagnet device with at least one electric conductor loop
arrangement for generating a magnetic field penetrating said measuring
tube at right angles to the longitudinal axis thereof; and
at least two measuring electrodes, which are arranged opposite
one another at right angles to the longitudinal axis of said measuring
tube in such a way that they can be used to tap a measuring voltage
induced owing to the flow, proceeding at right angles to the magnetic
field, of a liquid flowing through said measuring tube;
said electric conductor loop arrangement comprising an electrically
conductive sheet-metal part for providing a loop current path said
sheet-metal part arranged on the inner side or on the outer side
of said measuring tube body and having at least one cutout which
is perpendicular to the longitudinal axis of said measuring tube,
said cutout acting as inner boundary of said sheet-metal part loop
current path and dividing said sheet-metal part loop current path
into two contrarotating current path parts which are perpendicular
to said measuring tube longitudinal axis.
2. The magnetoinductive flow meter according to claim 1 wherein
said sheet-metal part is designed as a coherent integral sheet.
3. The magnetoinductive flow meter according to claim 2 wherein
said sheet-metal part consists of aluminum, copper, an aluminum
alloy or a copper alloy.
4. The magnetoinductive flow meter according to claim 2 wherein
said sheet-metal part has a sheet thickness in the range of 0.5
mm to 3.5 mm, in particular in the range of 0.5 mm to 2 mm.
5. The magnetoinductive flow meter according to claim 2 wherein
said cutout is a punched hole.
6. The magnetoinductive flow meter according to claim 2 wherein
the contour of said sheet-metal part is symmetrical relative to
a longitudinal centerline on said sheet-metal part, which centerline
extends in a plane lying orthogonal to said measuring tube longitudinal
axis, and in that said cutout has a section extending along said
longitudinal centerline and symmetrically relative to said longitudinal
centerline.
7. The magnetoinductive flow meter according to claim 6 wherein
said sheet-metal part has an elongated blank with, in particular,
a rectangular contour, and in that said cutout section which is
symmetrical relative to said longitudinal centerline is a slot having
essentially straight edges.
8. The magnetoinductive flow meter according claim 2 wherein said
cutout has an interruption section which is open towards an edge
region of said sheet-metal part and interrupts the conductor loop
formed by said sheet-metal part and running around said cutout,
and in that said sheet-metal part is connected at neighboring points
on both sides of this interruption to a supply voltage source.
9. The magnetoinductive flow meter according to claim 2 wherein
said sheet-metal part is bent essentially in accordance with the
peripheral curvature of said body of said measuring tube and bears
closely with a flat side against said body of said measuring tube.
10. The magnetoinductive flow meter according to claim 1 further
comprising a supply voltage source for said electric conductor loop
arrangement, said supply voltage source comprising a transformer,
and wherein said cutout is penetrated by the core of said transformer
with the result that the conductor loop current path running around
said cutout forms a secondary circuit of said transformer.
11. The magnetoinductive flow meter according to claim 1 wherein
said measuring tube body is made from a magnetizable material, in
particular, steel or cast iron, and said sheet-metal part is arranged
on the inner circumference of said body of said measuring tube.
12. The magnetoinductive flow meter according to claim 1 characterized
in that said sheet-metal part is arranged in a depression in said
body of said measuring tube.
13. The magnetoinductive flow meter according to claim 1 wherein
said body of said measuring tube is lined on its inner circumference
with a nonmagnetizable material which also covers said sheet-metal
part towards the tube interior.
14. The magnetoinductive flow meter according to claim 1 wherein
said measuring tube body is made from a nonmagnetizable material,
and said sheet-metal part is arranged on the outer circumference
or on the inner circumference of said body of said measuring tube.
15. The magnetoinductive flow meter according to claim 10 wherein
said electromagnet device has two conductor loop arrangements which
are arranged opposite one another on said measuring tube at right
angles to said longitudinal axis of said measuring tube.
16. The magnetoinductive flow meter according to claim 15 wherein
said two conductor loop arrangements comprise a coherent integral
sheet and are connected to said supply voltage source via two terminals
common to both of said two conductor loop arrangements.
17. A magnetoinductive flow meter comprising:
a measuring tube having a body;
an electromagnet device with at least one electric conductor loop
arrangement for generating a magnetic field penetrating said measuring
tube at right angles to the longitudinal axis thereof; and
at least two measuring electrodes, which are arranged opposite
one another at right angles to the longitudinal axis of said measuring
tube in such a way that they can be used to tap a measuring voltage
induced owing to the flow, proceeding at right angles to the magnetic
field, of a liquid flowing through said measuring tube;
said electric conductor loop arrangement comprising an electrically
conductive sheet-metal part designed as a coherent integral sheet,
said sheet-metal part arranged on the inner side or on the outer
side of said measuring tube body and is provided with at least one
cutout as inner boundary of a conductor loop current path running
around said cutout in said sheet-metal material.
18. A magnetoinductive flow meter comprising:
a measuring tube having a body;
an electromagnet device with at least one electric conductor loop
arrangement for generating a magnetic field penetrating said measuring
tube at right angles to the longitudinal axis thereof;
at least two measuring electrodes, which are arranged opposite
one another at right angles to the longitudinal axis of said measuring
tube in such a way that they can be used to tap a measuring voltage
induced owing to the flow, proceeding at right angles to the magnetic
field, of a liquid flowing through said measuring tube;
said electric conductor loop arrangement comprising an electrically
conductive sheet-metal part which is arranged on the inner side
or on the outer side of said measuring tube body and is provided
with at least one cutout as inner boundary of a conductor loop current
path running around said cutout in said sheet-metal material; and
a supply voltage source for said electric conductor loop arrangement,
said supply voltage source comprising a transformer, and wherein
said cutout is penetrated by the core of said transformer with the
result that the conductor loop current path running around said
cutout forms a secondary circuit of said transformer.
19. A magnetoinductive flow meter comprising:
a measuring tube having a body, said body made from a magnetizable
material;
an electromagnet device with at least one electric conductor loop
arrangement for generating a magnetic field penetrating said measuring
tube at right angles to the longitudinal axis thereof; and
at least two measuring electrodes, which are arranged opposite
one another at right angles to the longitudinal axis of said measuring
tube in such a way that they can be used to tap a measuring voltage
induced owing to the flow, proceeding at right angles to the magnetic
field, of a liquid flowing through said measuring tube;
said electric conductor loop arrangement comprising an electrically
conductive sheet-metal part which is arranged on the outer circumference
of said measuring tube body and is provided with at least one cutout
as inner boundary of a conductor loop current path running around
said cutout in said sheet-metal material.
20. A magnetoinductive flow meter comprising:
a measuring tube having a body;
an electromagnet device with at least one electric conductor loop
arrangement for generating a magnetic field penetrating said measuring
tube at right angles to the longitudinal axis thereof; and
at least two measuring electrodes, which are arranged opposite
one another at right angles to the longitudinal axis of said measuring
tube in such a way that they can be used to tap a measuring voltage
induced owing to the flow, proceeding at right angles to the magnetic
field, of a liquid flowing through said measuring tube;
said electric conductor loop arrangement comprising an electrically
conductive sheet-metal part which is arranged in a depression in
measuring tube body and is provided with at least one cutout as
inner boundary of a conductor loop current path running around said
cutout in said sheet-metal material.
21. A magnetoinductive flow meter comprising:
a measuring tube having a body, said body lined on its inner circumference
with a nonmagnetizable material;
an electromagnet device with at least one electric conductor loop
arrangement for generating a magnetic field penetrating said measuring
tube at right angles to the longitudinal axis thereof; and
at least two measuring electrodes, which are arranged opposite
one another at right angles to the longitudinal axis of said measuring
tube in such a way that they can be used to tap a measuring voltage
induced owing to the flow, proceeding at right angles to the magnetic
field, of a liquid flowing through said measuring tube;
said electric conductor loop arrangement comprising an electrically
conductive sheet-metal part which is arranged on the inner side
or on the outer side of said measuring tube body and is provided
with at least one cutout as inner boundary of a conductor loop current
path running around said cutout in said sheet-metal material, said
nonmagnetizable material lining said sheet-metal body inner circumference
covering said sheet-metal part towards the interior of said measuring
tube.
Description FIELD OF THE INVENTION
The invention relates to a magnetoinductive flow meter and more
particularly to the electric conductor loop arrangements used in
such flow meters.
DESCRIPTION OF THE PRIOR ART
Magnetoinductive flow meters are known which have a measuring tube,
an electromagnet device with an electric conductor loop arrangement
for generating a magnetic field penetrating the measuring tube at
right angles to the tube longitudinal axis thereof, and at least
two measuring electrodes. The measuring electrodes are arranged
opposite one another at right angles to the longitudinal axis of
the measuring tube in such a way that they can be used to tap a
measuring voltage induced owing to the flow, proceeding at right
angles to the magnetic field, of a liquid flowing through the measuring
tube.
In a magnetoinductive flow meter of the type mentioned at the beginning,
use is made of the effect that there is induced in the liquid which
flows through the measuring tube at right angles to the magnetic
field and has a minimum electric conductivity a voltage which is
a function of the flow velocity and can be tapped via the measuring
electrodes. The detected measuring voltage is usually evaluated
in order to provide flow rate information.
Within the scope of the present application, the term liquid is
also intended to include mashes, sludges, pastes and the like.
In the conventional magnetoinductive flow meters, the electromagnet
device for generating the magnetic field normally has two or more
conductor loop arrangements in the form of wound coils having a
large number of turns. These coils are arranged in most instances
diametrically opposite to one another on the outer circumference
of the measuring tube. However, such an arrangement of the coils
on the outer circumference of the measuring tube means that the
measuring tube consists of a material which has no magnetic screening
effect towards the tube interior. However, use is also made of conventional,
magnetizable types of steel, in particular for measuring tubes having
relatively large nominal diameters. In the case of such measuring
tubes, the electromagnet coils are accommodated either in the tube
interior or in recesses in the tube wall in such a way that the
magnetic field can penetrate the tube interior.
DE-26 19 870 A1 discloses a magnetoinductive flow meter in which
the wound coils are arranged on the inner wall of a measuring tube
made from magnetizable steel and are accommodated there in separate
coil housings made from nonmagnetizable material. For their part,
the coil housings are embedded in a cylindrical insert which bears
with its outer circumference against the inner circumference of
the steel tube. The cylindrical insert is provided on its inner
circumference with a lining which limits the flow cross-section
of the measuring tube. The result of embedding the coil formers
is that the coil formers do not change the flow behavior of the
liquid at the measuring location in a way which coarsely falsifies
the measurement. However, the expenditure, that is cost, to reach
this end is relatively large in the flow meter according to DE 26
19 870 A1. It should be pointed out, in particular, that the free
measuring tube cross-section is reduced by the measures for embedding
the coils in a nonmagnetic material to an extent which is by no
means negligible.
It has also already become customary when measuring flow rates
using magnetoinductive flow meters to use the electromagnet device
to generate an alternating magnetic field or a time-dependent magnetic
field by appropriate excitation of the coils, in order to suppress
disturbances which are superimposed on the measuring voltage, or
to eliminate them at the evaluation end and avoid measuring errors.
A known possibility for generating a time-dependent magnetic field
consists in exciting the coils by means of square-wave signals of
specific frequency.
In the case of strong electromagnets having a large number of coil
turns, such as are used for measuring tubes having large nominal
diameters, for example DN>300 the problem arises, however, that
because of the correspondingly high inductances of the coil windings
the time constants relating to the production of a magnetic field
of sufficient strength for measurement are so large that the flow
rate measuring velocity is greatly reduced and the advantages of
the time-dependent excitation of the magnetic field can be exploited
only to a limited extent.
U.S. Pat. No. 4050303 discloses a magnetoinductive flow meter
in which a conductor loop arrangement of the electromagnet device
is implemented by thin copper conductor tracks which have been produced
on an insulating carrier by means of a method for printing conductor
tracks. The conductor loop pattern of this printed circuit is extraordinarily
complex and requires a multiplicity of current connecting points
for the power supply. The aim is to reduce the dependence of the
sensitivity of the flow meter on the velocity profile of the flowing
liquid. In the case of the flow meter according to U.S. Pat. No.
4050303 the printed conductor loop circuit is arranged on the
inner circumference of a carrier tube surrounding the actual measuring
tube at a radial spacing.
Irrespective of the fact that the production of a complex conductor
track pattern, and the measures for wiring the numerous current
connecting points are expensive, the conductor loop arrangement
according to U.S. Pat. No. 4050303 would not be suitable for generating
the strong magnetic fields required in measuring tubes having a
large nominal diameter, since the high currents required for this
purpose would overtax the thin conductor tracks.
U.S. Pat. No. 3924466 discloses a further example of a magnetoinductive
flow meter, in which the conductor loop arrangement of the electromagnet
device is implemented as a printed circuit by means of thin conductor
tracks which are produced on an insulating, flexible carrier using
a method for printing conductor tracks. The conductor tracks form
a pattern of electrically interconnected conductor strips, only
two current connecting points being required to supply power to
a relevant conductor strip arrangement. In the magnetoinductive
flow meter according to U.S. Pat. No. 3924466 the conductor loop
arrangement designed as a printed circuit is arranged between the
inner wall of the body of the measuring tube and an electrically
insulating tube lining with the result that the body of the measuring
tube can, if it consists of a magnetizable material, perform the
magnetic return between two relevant conductor loop arrangements
which are arranged opposite one another on the inner circumference
of the body of the measuring tube.
In an exemplary embodiment of the magnetoinductive flow meter according
to U.S. Pat. No. 3924466 which has a nonmagnetizable body of
the measuring tube, the conductor loop arrangement, implemented
in the form of a printed circuit, is provided on the outer circumference
of the body of the measuring tube and surrounded by a laminated
coating, made from magnetizable material, which performs the magnetic
return by largely preventing eddy currents.
JP 59-34118 (A) discloses a magnetoinductive flow meter in which
for the purpose of forming the conductor loop arrangement a plurality
of printed circuits of the type mentioned with reference to U.S.
Pat. No. 3924466 are stratified one above another. The printed
circuits comprise an electrically insulating, foliate carrier material
on which a spirally running conductor track is applied. The laminated
printed circuits are interconnected in parallel by appropriate interconnections.
JP 62-255820 (A) discloses a magnetoinductive flow meter in which
the electric conductor loop arrangement comprises wound coils which
are penetrated by a flat strip made from ferromagnetic material.
This flat metal strip is wound around the body of the measuring
tube in such a way that the coils are positioned at diametrically
opposite ends of the body of the measuring tube. The end sections
and a section of the flat strip, which acts as coil core and is
bent around the body of the measuring tube to form a closed loop
are fastened to fastening elements. The fastening elements, which
resemble pole shoes, are made from ferromagnetic material and are
fitted on the outer circumference at diametrically opposite ends
of the body of the measuring tube, and keep magnetic loops formed
from the flat strip at a radial spacing from the outer circumference
of the body of the measuring tube.
JP 1-178822 (A) discloses a magnetoinductive flow meter in which
the conductor loop arrangement comprises a substrate and a conductor
track pattern, produced thereon by an etching process, in the form
of a spiral conductor track.
EP 0 682 233 A2 discloses a tube lining element which can be inserted
into the measuring tube of a magnetoinductive flow meter and has
embedded in it flat coils which form relevant conductor loop arrangements.
German utility model No. 19 24 152 discloses a magnetoinductive
flow meter in which bar-shaped conductors are formed into a basket-like
covering of the body of the measuring tube, in order to form a conductor
loop arrangement of a relevant electromagnet device. The conductor
loop arrangement fitted outside on the measuring tube is surrounded
by a protective sheath of concrete, plastic or the like. To generate
a magnetic field, the conductor loop arrangement is fed from an
alternating current source outputting low voltage.
Furthermore, reference is made concerning the general prior art
to U.S. Pat. No. 4428241 and JP 5-107091 (A), which concern magnetoinductive
flow meters which make use of planar conducting structures in the
form of printed circuits in order to suppress signal disturbances
or to supply coils of the electromagnet arrangement with current.
Therefore, it is desirable to provide a magnetoinductive flow meter
of the type mentioned at the beginning which has a conductor loop
arrangement which can be produced using simple means and can be
fitted without taking up appreciable space on the inner circumference
or--in the case of a nonmagnetizable measuring tube--on the outer
circumference of the measuring tube. It is further desirable that
the conductor loop arrangement be used to generate strong magnetic
fields required in the case of measuring tubes having a large nominal
diameter, without reducing to an unacceptable extent the measuring
velocity of the flow meter in the case of square-wave excitation
of the magnetic field.
SUMMARY OF THE INVENTION
A magnetoinductive flow meter which has a measuring tube having
a body. The flow meter also an electromagnet device with at least
one electric conductor loop arrangement for generating a magnetic
field penetrating the measuring tube at right angles to the tube's
longitudinal axis. The flow meter further has at least two measuring
electrodes, which are arranged opposite one another at right angles
to the measuring tube's longitudinal axis in such a way that they
can be used to tap a measuring voltage induced owing to the flow,
proceeding at right angles to the magnetic field, of a liquid flowing
through the measuring tube.
The electric conductor loop arrangement has an electrically conductive
sheet-metal part that provides a loop current path. The sheet-metal
part is arranged on the inner side or on the outer side of the measuring
tube body. The sheet-metal part has at least one cutout that is
perpendicular to the longitudinal axis of the measuring tube. The
cutout acts as the inner boundary of the sheet-metal part loop current
path and divides the loop current path into two contrarotating current
path parts which are also perpendicular to the measuring tube longitudinal
axis.
The present invention is also embodied as a magnetoinductive flowmeter
as described above wherein the sheet-metal part is designed as a
coherent integral sheet. The present invention is further embodied
as a magnetoinductive flowmeter as described above that also has
a supply voltage source for the electric loop conductor arrangement.
The supply voltage source has a transformer the core of which penetrates
the cutout. As a result thereof, the conductor loop current path
that runs around the cutout forms the secondary circuit of the transformer.
The present invention is also further embodied as described above
where the sheet-metal part is arranged on the inner circumference
of the measuring tube and the measuring tube body is made from a
magnetizable material. The present invention is further also embodied
as described above where the sheet-metal part is arranged in a depression
in the measuring tube body. The present invention is further embodied
as described above wherein the measuring tube body is lined on its
inner circumference with a nonmagnetizable material which also covers
the sheet-metal part towards the tube interior.
DESCRIPTION OF THE DRAWING
FIG. 1 shows, in a simplified perspective representation, a section
of a measuring tube having two conductor loop arrangements made
from a sheet-metal part lying opposite one another on the measuring
tube.
FIGS. 2a-2d show examples for the configuration of the blank of
integrally coherent conductor loop arrangements made, in accordance
with the invention, from a sheet-metal part.
FIGS. 3a-3b show examples of two conductor loop arrangements made
from a sheet-metal part, which have been combined from different
sheet-metal sections or sheet-metal strips, in the unbent state.
FIG. 4a shows in a cross-sectional representation corresponding
to the sectional plane a--a in FIG. 4b a broken-out section of a
measuring tube with an external conductor loop arrangement made
from a sheet-metal part.
FIG. 4b shows a longitudinal section corresponding to the sectional
plane b--b in FIG. 4a through the measuring tube in accordance with
FIG. 4a, it being the case that in FIG. 4b, as well, only a section
of the measuring tube represented as broken away is shown.
FIGS. 5-7 show further exemplary embodiments of a measuring tube
of a flow meter according to the invention in a view corresponding
to FIG. 4b.
FIGS. 8a-8b show blanks of pairs of conductor loop arrangements
which are made from sheet-metal parts and in each case comprise
an integrally coherent sheet-metal part.
FIG. 9 shows in a simplified representation a conductor loop arrangement
made from a sheet-metal part as secondary circuit of a transformer.
DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
FIG. 1 shows a section of a measuring tube 3 of a magnetoinductive
flow meter according to the invention. In the exemplary embodiment
shown in FIG. 1 the tube body 5 through which liquid flows consists
of a nonmagnetizable material and has on its outer circumference
two conductor loop arrangements 7 7'. The arrangements 7 7' are
made from sheet-metal parts, bear in a planar fashion and during
the measurement operation generate a magnetic field (magnetic flux
density B) penetrating the tube body 5 at right angles to the flow
direction v of the liquid. The liquid is electrically conductive
at least to a slight degree, as indicated diagrammatically by the
arrows v, B for an instantaneous photograph.
A measuring voltage induced in the liquid owing to the flow proceeding
at right angles to the magnetic field is tapped via a pair 9 9'
of measuring electrodes and evaluated in an electronic evaluation
device (not shown) as a function of the strength of the B field,
the tube cross-section and any possible further variables or evaluation
and correction parameters, in order to provide information on the
quantity of liquid flowing through the tube body 5 per unit of time.
In FIG. 1 11 denotes a line leading from the measuring electrode
9 to the evaluation device (notshown). A corresponding line is also
connected to the electrode 9'.
The special feature of the measuring tube 3 resides in the conductor
loop arrangements 7 and 7'. These are in each case an integrally
coherent sheet-metal blank having a rectangular contour and a slotted
cutout 13 13' which extends along the longitudinal centerline 15
or 15' of the relevant sheet-metal part 7 or 7', but does not reach
the narrow edges 17 of the relevant sheet-metal part 7 or 7'.
In the case of the example, the cutout 13 or 13' has in each case
at its longitudinal ends a transverse section 19 (compare also FIG.
2b), one of the transverse sections 19 being extended by an interruption
section 21 to the side edge 23 of the sheet-metal part 7 or 7',
in order to provide an interruption in the conductor loop current
path formed by the sheet-metal part 7 or 7' and leading around the
cutout 13. Ignoring the interruption section 21 of the cutout 13
the conductor loop arrangement 7 or 7' made from a sheet-metal part
is symmetrically designed relative to the longitudinal centerline
15. In the mounting arrangement on the tube body 5 the conductor
loop arrangements 7 and 7' are diametrically opposite one another,
the longitudinal sections of the cutouts 13 13' lying in a plane
containing electrodes 9 9' and orthogonal to the longitudinal axis
of the tube body 5.
In FIG. 1 25 denotes the fastening points at which the sheet-metal
parts 7 or 7' are attached to the tube body 5 with screws. The two
fastenings 25' lying opposite one another beyond the interruption
section 21 serve, in addition, to make the terminal connection on
the connecting lines 27 to the power source (not shown). Because
of this geometry, when an appropriate voltage is applied by lines
27 a flow of current is caused around the cutout 13 in order to
generate the magnetic field. Each of the sheet-metal parts 7 7'
therefore forms in the case of the example a single-turn conductor
loop in which very high current densities can be produced in order
to generate a correspondingly strong magnetic field.
The sheet-metal parts 7 and 7' preferably consist of copper, which
is a very good conductor of electricity. The sheet-metal thickness
can be, for example, about 1.5 mm. Dimensions of the side edges
of the sheet-metal parts 7 or 7', along the line 15 and at right
angles thereto can be of the order of magnitude of several decimeters,
independently of the dimensioning of the tube body. The respective
conductor loop therefore has a comparatively large current-carrying
cross-section and, at the same time, large heat-dissipating surfaces.
This concept renders it possible to use very low voltages of, for
example, 20-40 mV to cause strong conductor loop currents of, for
example, 200 A to flow and yet to master the thermal problems. Since
the conductor loop 7 or 7' has a low inductance by comparison with
the conventional wound coil, the high currents can be used to build
up a correspondingly strong magnetic field with substantially smaller
time constants. This means that in the case of flow measurement
using, for example, square-wave excitation of the conductor loops
the repetition rate can be substantially higher for the excitation
of the conductor loop 7 or 7' than in the case of conventional wound-coil
electromagnets. The flow measurement time intervals are correspondingly
shorter.
The comparatively smaller inductance of the conductor loop arrangements
7 or 7' made from a sheet-metal part permits quick square-wave magnetic
field excitation with a sufficiently high magnetic flux density
B to be applied even in the case of measuring tubes having large
nominal diameters of, for example, DN>300 and thus permits the
metrological advantages of square-wave excitation to be utilized
in cases of installations of large dimension.
In FIG. 1 29 indicates an electrically insulating coating (shown
broken). It is possible to provide between the insulating coating
29 and the sheet-metal parts 7 or 7', or outside on the coating
29 a magnetic steel sheet (not shown) which undertakes in the manner
of a yoke the magnetic return between the sheet-metal parts 7 and
7'.
It remains to be pointed out that because of the low voltages for
generating the magnetic field it is relatively easy to master insulation
problems. Furthermore, in this connection there is the metrological
advantage that the difference between the comparatively low conductor
loop voltage and the measuring voltage at the electrodes 9 9' is
substantially smaller than in the case of conventional magnetoinductive
flow meters having wound coils. The design outlay can be reduced
substantially in the case of devices having a capacitive measuring
voltage tap.
FIGS. 2a-2d show the blanks of four differently configured conductor
loop arrangements made from sheet-metal parts. The conductor loop
arrangement 7 in FIG. 2a has a rectangular contour with a centrally
arranged cutout 13 which--ignoring its interruption section 21--is
of rectangular design. The power connecting points are denoted as
25'.
The blank in accordance with FIG. 2b corresponds to the blank of
the sheet-metal parts 7 or 7' in FIG. 1 and so reference may be
made with regard to the details to the description relating to FIG.
1.
FIG. 2c shows a blank which essentially corresponds to that in
FIG. 2a, it being the case, however, that the cutout 13 is of narrower
design in FIG. 2c.
The conductor loop arrangement 7 according to FIG. 2d is of completely
symmetrical design with regard to the longitudinal centerline 15
and differs from the conductor loop arrangements discussed so far
by the fact that, in particular, its blank is not rectangular. Starting
from the lower edge 17 the blank according to FIG. 2d becomes wider
with increasing distance from the lower edge 17 as far as the centerline
18 when it then tapers again towards the upper edge. The cutout
13 located on the longitudinal centerline 15 is open towards the
lower edge 17 the two power connecting points 25' being situated
in the vicinity of the lower edge 17 of the sheet-metal part 7 on
both sides of the slotted cutout 13.
FIGS. 2a-2d respectively show integrally coherent sheet-metal parts
7 having a geometry which can be produced in a very simple way.
The blanks shown are only examples. Depending on the requirements
of the magnetic field to be generated, a person skilled in the art
can also choose other contours and forms of cutouts, in order to
provide specific current density distributions in the conductor
loop arrangement, it being possible to influence the magnetic field
distribution in the tube interior by the current density distribution
in the conductor loop 7. Normally, the aim is to implement a magnetic
field distribution over the cross-section of the measuring tube
which is optimized to the effect that, to the extent that the same
quantities of liquid flow through them, all the planar elements
of the tube cross-section are evaluated virtually identically with
reference to the measuring voltage tap at the measuring electrodes.
FIG. 3a shows a conductor loop arrangement 7a made from a sheet-metal
part for a magnetoinductive flow meter according to the invention,
which is formed from individual sheet-metal strips 8 firmly joined
to one another. Elements in FIG. 3a which correspond in terms of
effect to elements of the arrangement in FIG. 1 are provided with
correspondingly identical reference symbols, with the result that
reference may be made to the description relating to FIG. 1. A special
feature present in addition in the case of the embodiment according
to FIG. 3a is that a plurality of cutouts 13a are formed, it being
the case, however, that only two power connecting points 25a' are
required to operate the conductor loop arrangement according to
FIG. 3a.
FIG. 3b shows a further exemplary embodiment of a conductor loop
arrangement 7b made from a sheet-metal part and comprising sheet-metal
strips 8b firmly joined to one another, it being the case, however,
that only one cutout 13b is provided.
FIG. 4a shows a segment, represented in a broken fashion, of a
measuring tube 3 of a magnetoinductive flow meter according to the
invention, in a cross-sectional representation.
FIG. 4b shows a longitudinal section through the measuring tube
according to FIG. 4a, FIG. 4b, likewise showing only a segment,
represented as broken out, of the measuring tube 3.
The design of the measuring tube according to FIGS. 4a and 4b essentially
corresponds to the design according to FIG. 1. Arranged opposite
one another beyond the diameter of the tube body 5 on the outer
circumference of the tube body 5 which is produced from nonmagnetizable
material, are two conductor loop arrangements 7 which are made from
sheet-metal parts and of which only one is shown in FIGS. 4a and
4b. In FIGS. 4a and 4b, 31 denotes an inner tube lining made from
nonmagnetic material. Such an inner lining is frequently used in
order to insulate the measuring tube, to the extent it is electrically
conductive, electrically towards the tube interior and, furthermore,
to provide a protective coating which is chemically resistant to
the liquid.
FIGS. 5-7 respectively show a part, represented as broken away,
of further measuring tubes for magnetoinductive flow meters according
to the invention in a longitudinal section resembling FIG. 4b.
Elements in FIGS. 5-7 which correspond in terms of effect to elements
in FIG. 1 or FIGS. 4a and 4b, are marked with correspondingly identical
reference numerals followed by lower case letters.
In the exemplary embodiment according to FIG. 5 the tube body
5c consists of a magnetizable material, for example of a conventional
steel. The conductor loop arrangements 7c made from sheet-metal
parts, of which only one is respectively shown in FIGS. 5-7 are
located on the inner circumference of the tube body 5c and are covered
towards the tube interior by the lining material 31c.
A particular advantage of the coating structure according to FIG.
5 is that the tube body 5c can perform the function of the magnetic
return.
The arrangement in accordance with FIG. 6 differs from that according
to FIG. 5 only in that the conductor loop arrangement 7d made from
a sheet-metal part is arranged in a recess 33 on the inner circumference
of the tube body 5d.
In the case of the measuring tube according to FIG. 7 the tube
body 5e consists of a nonmagnetic material.
Arranged in a recess 33e on the inner circumference of the tube
body 5e are the conductor loop arrangements 7e made from sheet-metal
parts and a metal sheet 35 which effects magnetic return and extends
over the radially outwardly situated flat sides of the conductor
loop arrangements 7e. An advantage of the design according to FIG.
7 consists in that it is possible effectively to prevent the production
of eddy currents in the tube body 5e on the basis of the magnetic
return by the magnetic steel sheet 35. The magnetic steel sheet
35 can alternatively also be provided on the outer circumference
of the curable body 5e.
FIG. 8a shows the unbent blank of an integrally coherent sheet-metal
part having two conductor loop arrangements 7f and 7f', which in
the bent mounting arrangement are opposite one another on the measuring
tube in such a way that the desired magnetic field can be generated
at right angles to the direction of flow of the liquid. A particular
advantage of the pair 7f, 7f' of conductor loops shown in FIG. 8a
made from a single sheet-metal part is that only two power connecting
points 25f' are required for the common power supply of both conductor
loops 7f, 7f'. Moreover, the integral arrangement according to FIG.
8a has advantages in terms of production and assembly and can, furthermore,
fulfill a mechanically stiffening function, for example for a tube
body made from plastic.
A corresponding statement holds for the blank according to FIG.
8b, which likewise forms a pair 7g, 7g' of conductor loops. The
sheet-metal part according to FIG. 8b differs from the sheet-metal
part according to FIG. 8a only in the geometry of the cutout 13g
and the position of the power connecting points 25g'. Of course,
the inventive idea, expressed by the exemplary embodiments in FIGS.
8a and 8b, of implementing a pair of conductor loops by means of
an integrally coherent sheet-metal part can also be realized by
means of other contour geometries and configurations of the cutout.
FIG. 9 shows a conductor loop arrangement 7h made from a sheet-metal
part for a flow meter according to the invention, which arrangement
is to be arranged on a measuring tube and is designed as secondary
circuit of a transformer 37 whose primary circuit comprises a wound
coil 39. The transformer 37 is dimensioned such that the high currents
required to generate the magnetic field in the relevant tube body
are induced in the conductor loop arrangement 7h made from a sheet-metal
part. As is to be seen from FIG. 9 the cutout 13h has a secondary
section 41 which is penetrated by a limb 43 of the transformer core.
In a solution according to FIG. 9 separate power connecting points
for the conductor loop arrangement 7h are therefore eliminated.
It is to be understood that the description of the preferred embodiment(s)
is (are) intended to be only illustrative, rather than exhaustive,
of the present invention. Those of ordinary skill will be able to
make certain additions, deletions, and/or modifications to the embodiment(s)
of the disclosed subject matter without departing from the spirit
of the invention or its scope, as defined by the appended claims.
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