Abstrict A gas flow meter having a gas flow detection circuit for detecting
a current flowing through a resistor installed in a gas passage
and a voltage generated across the resistor and outputting a voltage
signal representing a gas flow passing through the gas passage;
a noise reduction circuit for reducing external noise; and a digital
adjusting circuit for digitally adjusting a signal representing
the detected gas flow and outputting the adjusted signal; wherein
a voltage signal based on the signal adjusted by the digital adjusting
circuit is output.
Claims What is claimed is:
1. A gas flow meter for detecting gas flow in an internal combustion
engine, comprising a circuit connected to a higher supply voltage
configured as an operational amplifier in the gas flow detection
circuit and a circuit connected to a lower supply voltage is configured
as a regulator that supplies a voltage to a digital adjusting circuit;
a gas flow detection circuit for detecting a gas flow passing through
a gas passage; the digital adjusting circuit for adjusting an output
characteristic of said gas flow meter to a desired output characteristic
and outputting a gas flow signal; a noise reduction circuit including
an overvoltage protection circuit and supplying to the gas flow
detection circuit and the adjusting circuit a voltage whose surges
and overvoltages applied to a power supply terminal are reduced;
and wherein there are two or more voltage supply paths for supplying
different voltages to the gas flow detection circuit and the adjusting
circuit through the overvoltage protection circuit.
2. The gas flow meter according to claim 1 wherein in one of the
voltage supply paths for supplying a voltage having reduced surges
and overvoltages to various circuits, a voltage limiter circuit
that turns on when applied with a voltage in excess of a predetermined
voltage is connected between a voltage supply terminals and a ground
terminal and a current limiting resistor is connected between the
power supply terminal and the voltage supply terminals; in the other
voltage supply path, another current limiting resistor is connected
between the power supply terminal and the voltage supply terminals;
and an overvoltage protection circuit is provided in which a diode
is connected between each of the voltage supply terminals.
3. The gas flow meter according to claim 2 further including an
overvoltage protection circuit having an additional diode connected
between the voltage supply terminals and the ground terminal.
4. The gas flow meter according to claim 1 wherein in all of said
voltage supply paths for supplying a voltage having reduced surges
and overvoltages to various circuits, a voltage limiter circuit
that turns on when applied with a voltage in excess of a predetermined
voltage is connected between voltage supply terminals and a ground
terminal and a current limiting resistor is connected between the
power supply terminal and the voltage supply terminals; and an overvoltage
protection circuit is provided in which the current limiting resistors
connected to the respective voltage supply terminals have different
resistance values.
5. The gas flow meter according to claim 4 further including an
overvoltage protection circuit having an additional diode connected
between the voltage supply terminals and the ground terminal.
6. The gas flow meter according to claim 1 wherein a part or all
of devices included in said overvoltage protection circuit, said
gas flow detection circuit and said adjusting circuit are formed
in a common integrated circuit.
7. A gas flow meter for detecting gas flow in an internal combustion
engine, wherein the external data communication terminals serve
as a detected flow output terminal; an adjusting circuit for adjusting
a voltage output of a gas flow detection circuit which outputs a
voltage signal representing a gas flow passing through a gas passage;
a storage device far storing data for adjustment; a data input/output
circuit; wherein said data input/output circuit has two external
data communication terminals for writing adjust data from outside
into said storage device and for reading data from said storage
device to the outside; and means for, after a predetermined number
of two or more pulses have been supplied to one of the external
data communication terminals of the data input/output circuit, allowing
the adjusting circuit to enter into a data communication mode where
it transfers data between the storage device and external circuits.
8. The gas flow meter according to claim 7 wherein the external
data communication terminals serve as a detected flow output terminal.
9. The gas flow meter according to claim 7 wherein an integrated
circuit substrate is provided and comprises said digital adjusting
circuit and said regulator circuit formed thereon.
Description BACKGROUND OF THE INVENTION
The present invention relates to a gas flow meter for automotive
control and more particularly to a noise reduction circuit, to an
adjustment circuit, to a reduction in the number of adjustment terminals
and output terminals, and to an output circuit.
A gas flow meter for detecting an air flow in internal combustion
engines has been in use. An example of the gas flow meter is a constant
temperature control hot wire type gas flow meter described in the
Journal of Fluid Mechanics, vol. 47 (1971), pp577-599. FIG. 25 shows
an outline configuration of a gas flow detection circuit DECT1 applying
the constant temperature control heat wire type gas flow meter.
This gas flow detection circuit mainly comprises an operational
amplifier OP1 a power transistor Tr1 a heating resistor (also
called a hot wire) Rh, a gas temperature measuring resistor (also
called a cold wire) Rc and resistors R1 R2 and keeps the temperature
of the heating resistor Rh constant at all times, i.e., keeps its
resistance constant by maintaining a bridge balance using the operational
amplifier OP1. As the gas flow increases, heat taken from the heating
resistor Rh increases resulting in an increased heating current.
Because this heating current is proportional to a voltage between
terminals of the resistor R1 the measurement of this voltage can
determine the gas flow. The voltage output produced by the current
detection resistor R1 is processed by an adjust circuit having a
predetermined input/output characteristic so that the voltage output
provides a predetermined signal characteristic required of the gas
flow meter.
There is another gas flow detection circuit DECT2 as shown in
FIG. 26 in which heat sensing resistors Ru, Rd for measuring gas
flow temperatures are arranged upstream and downstream of the heating
resistor Rh of the constant temperature control hot wire type gas
flow meter so that they are influenced by heat from the heating
resistor Rh. The resistor Ru on the upstream side is cooled by the
gas flow to lower its resistance and the resistor Rd on the downstream
side receives a gas flow heated by the heating resistor Rh to raise
its temperature and therefore its resistance. This changes the potential
at a connecting point between Ru and Rd and thus measuring this
voltage can determine the gas flow.
Still another gas flow detection circuit DECT3 as shown in FIG.
27 is available, in which a total of four heat sensing resistors
for measuring gas flow temperatures are arranged two upstream and
two downstream of the heating resistor Rh of the constant temperature
control hot wire type gas flow meter so that they are influenced
by heat from the heating resistor Rh, and in which one pair of resistors
Ru1 Rd1 are serially connected in an upstream-downstream order
and another pair of resistors Rd2 Ru2 are serially connected in
a downstream-upstream order to form a bridge and measure a potential
difference between two connecting points. The resistors Ru1 Ru2
on the upstream side are cooled by the gas flow to lower their resistances
and the resistors Rd1 Rd2 on the downstream side receive a gas
flow heated by the heating resistor Rh, raising their temperatures
and therefore their resistances. This changes the potential difference
in the bridge and thus measuring this voltage difference can determine
the gas flow.
The electronic circuits that adjust the output characteristic of
a gas flow meter mounted on motor vehicles are subject to various
surges and overvoltages, as specified in the International Standard
Organization (ISO) 7637-1 7637-3 standard and Japan automotive
standard (JASO) D001-94. These standards are intended to prevent
undesired operations or failures of electronic circuits due to surge
voltages caused by ignition of engine, overvoltages caused by batteries
stacked in two tiers at time of starting engine in cold environment,
and high frequency noise caused by other electronic devices. On
the other hand, the electronic circuits are constructed in the form
of IC circuits for reducing the manufacturing cost and, in recent
years, to meet the emission control requirements the gas flow meter
is increasingly required to raise its precision in line with the
sophistication of engine control functions. Further, because the
service temperature range is as wide as -40.degree. C. to 130.degree.
C., measures should be taken to prevent a possible change in output
due to temperature variations.
For surges and overvoltages, a variety of overvoltage Protection
circuits have been in use. One such example is a protection circuit
using a Zener diode ZD and a current limiting resistor R as shown
in FIG. 28.
The circuit of FIG. 28 is one type of a commonly used constant
voltage circuit in which a voltage applied to a connection terminal
VBB for the battery causes a current to flow through the current
limiting resistor R to the Zener diode ZE. When an overvoltage is
applied, the voltage of the power supply terminal Vcc to various
circuits is clamped by a Zener voltage of the Zener diode ZD to
put an overvoltage protection into action.
Further, JP-A-9-307361 proposes as a conventional technology an
overvoltage protection circuit that uses an overvoltage detection
circuit made up of a resistor and a Zener diode and a switching
circuit made up of bipolar transistors.
The overvoltage protection circuit described in this official gazette
is intended for protecting microwave FETs (field-effect transistors).
When an overvoltage higher than a voltage sum of the Zener voltage
of the Zener diode and the base-emitter voltage of the switching
transistor is applied to the power supply terminal, the switching
circuit is operated to cut off the load from the power supply line
and thereby prevent the overvoltage from being impressed on the
load.
The voltage outputs of the flow detection circuits DECT1-3 in FIG.
25 to FIG. 27 need adjustments in zero point and span (output range)
to produce the required sensor output characteristics. This adjust
circuit is mainly an analog circuit at present but a higher precision
adjustment is considered possible by using a digital circuit.
Table 1 shows comparison between an analog circuit and a digital
circuit ("CMOS Analog Circuit Design Technique" published
by Triceps (1998), compiled under the supervision of Iwata).
TABLE 1 Analog circuit Digital circuit No. of Few (about 20 pcs
in Many (2000 pcs in transistors multiplier) 8-bit multiplier) Chip
area Small (few devices) Large (many devices) Power Low power Large
(many gates consumption consumption because are switched) of fewer
devices Clock Low (determined by Higher (1/2 of cut- frequency settling
of off frequency of amplifier) device) Signal High (about 1/2 of
Low (1/10 of clock frequency cut-off frequency of frequency) device)
Precision Low (device High (depending on deviation, noise) bit number)
Stability Low (oscillation, High characteristic variation) Noise
Low (S/N) Strong (large noise resistance margin) Source: "CMOS
Analog Circuit Design Technique" published by Triceps (1998),
compiled under the supervision of Iwata
The analog circuit has a small size and a small power consumption
compared with the digital circuit. But the use of such devices as
resistors causes manufacturing variations and other variations due
to aged deterioration, and thus the analog circuit has less precision
and stability than the digital circuit. The digital circuit, while
it is superior to the analog circuit in terms of precision and stability,
has a larger circuit size and a larger power consumption. The rapid
advance in the integrated circuit manufacturing technology in recent
years, however, has enabled micro-fabrication and therefore reduced
the circuit size and power consumption. The digital circuit is now
finding many applications in various industrial fields. Example
applications of a digital adjust circuit to the gas flow meter are
found in Japanese Patent No. 3073089 and JP-A-8-62010 and JP-A-11-118552.
FIG. 29 shows comparison between an analog adjustment and a digital
adjustment in the adjust circuit of the gas flow meter.
An outline circuit configuration for analog adjustment shown in
FIG. 29 comprises an operational amplifier OP2 trimming resistors
Rs1 Rz1 and resistors Rs2 Rz2. This circuit trims the trimming
resistors Rz1 Rs1 to adjust the voltage output from the flow detection
circuit DECT and thereby adjust the zero point and span to produce
an output for a desired gas flow. As the trimming resistors Rs,
Rz, thin-film resistors printed on a hybrid IC or thin-film resistors
on IC may be used. In trimming the resistors, a laser trimmer may
be used. The laser trimmer has a disadvantage that trimming with
high precision takes time and re-trimming cannot be done. Further,
because only a two-point adjustment is made, it is difficult for
the laser trimmer to make a complicated adjustment on the output
characteristic, such as a non-linear adjustment. In the analog circuit,
when the output specification for the gas flow is changed, the resistance
value needs to be redesigned and, in some cases, it is necessary
to redesign the hybrid IC substrate pattern, which in turn increases
the man-hour of designing works.
In the case of the digital adjust circuit of FIG. 29 since the
output specification can be changed by simply changing an adjust
coefficient while leaving the circuit pattern intact, the number
of design steps can be reduced. As an example digital adjust circuit,
a method described in Japanese Patent No. 3073089 has been proposed.
A rough circuit configuration for the digital adjustment is as follows.
The voltage output from the flow detection circuit DECT is converted
into a digital value by an analog-digital converter AD. Based on
the digital value, a digital processor CALC calculates the zero
point and span adjustments, which are then converted by a digital-analog
converter DA into an analog signal which is an analog output for
a desired gas flow. The adjust coefficient used in this calculation
is stored in a storage device MEM such as PROM. Further, the digital
processor CALC, because of its ability to easily perform non-linear
calculations, can make non-linear adjustments as well as zero point
and span adjustments during the output adjustment. With this non-linear
adjustment, the adjustment accuracy is within .+-.2%.
Another example configuration for the digital adjustment is found
in JP-A-11-118552. While its configuration is similar to that of
the digital adjust circuit of FIG. 29 this circuit reduces its
circuit size by using an oversampling type analog-digital converter
including a delta-sigma modulator as an analog-digital converter
AD.
Still another example configuration for the digital adjustment
is found in JP-A-2000-338193. The adjust coefficient used by the
processor in executing the adjustment calculation is written into
a storage device such as PROM through a terminal of a digital input/output
circuit that communicates with external circuits of the sensor.
This official gazette describes that a third-degree polynomial is
used for the adjustment calculation.
A further example configuration for the digital adjustment is found
in JP-A-11-94620. This circuit converts a flow signal from the gas
flow detection circuit into a rectangular wave signal and counts
up a counter at a certain rate only while the rectangular wave is
"1". To this count value is added the adjust coefficient
to produce an output.
Because the heating current flowing through the heating resistor
Rh is not affected by voltage variations in the power supply (for
example, battery), the voltage output of the gas flow detection
circuit DECT1 has a non-ratiometric characteristic. As output specifications
of the gas flow meter, there are ratiometric analog and digital
output specifications in addition to the non-ratiometric analog
output specification. A circuit configuration that realizes the
ratiometric analog output circuit is described in JP-A-2-85724.
This circuit divides an external ratiometric output reference voltage
into smaller voltages by two resistors and inputs the divided voltages
to an operational amplifier to realize a ratiometric output. With
a sum of the two resistors set to about 10 kilo-ohm, the current
to be supplied from the reference voltage is relatively small at
about 0.5 mA. An example of the digital output circuit is disclosed
in JP-A-8-247815. This circuit configuration comprises at least
a constant temperature control circuit, a zero point/span adjust
circuit and a voltage control oscillator, all integrated into one
chip.
Another configuration is described in JP-A-5-203475 in which an
analog output and a digital output are produced by a single circuit
board. In this configuration, a single circuit board is provided
with both an analog output terminal and a digital output terminal,
and both analog and digital outputs are supplied to an output connector
which selects and uses one of the two output signals or only one
of the outputs is connected through wire to the output connector.
SUMMARY OF THE INVENTION
When the gas flow meter circuit is integrated into a digital circuit
to reduce the cost and size of the gas flow meter and enhance the
accuracy of the output by adjustment, the conventional technique
described above is not optimized and thus has some problems that
cannot be solved by conventional technology.
C-MOSs are used for enhancing the level of circuit integration
and for building the gas flow meter circuit with a digital circuit.
The C-MOSs, however, are easily affected by surges and overvoltages
compared with bipolar transistors used in analog circuits and thus
need countermeasures.
In an overvoltage protection circuit shown in FIG. 28 when a current
through a connected circuit is large, a resistance of a current
limiting resistor must be reduced to prevent a voltage drop. In
this case the electric withstandability of a Zener diode ZD is increased
large enough so that it can withstand an overcurrent. This results
in an increase in size and cost of components, which is not desirable.
A circuit described in JP-A-2000-338193 performs a nonlinear adjustment
using a cubic equation. When the nonlinear adjustment needs to be
done with a quatic equation or higher order function, the calculation
time naturally increases. In addition, if individual output characteristics
have steep characteristic changes with respect to an ideal characteristic,
the output characteristics may often not be able to be adjusted
with such a polynomial.
Next, in integrating the electronic circuit of the gas flow meter
into a digital circuit, because adjustment coefficients need to
be written into a programmable storage device during the adjustment
process, terminals must be added. Further, there are different specifications
on the sensor output, i.e., a ratiometric analog output, a non-ratiometric
analog output and a digital output. For reduced manufacturing cost,
it is necessary during the integration process to make provisions
for coping with all these specifications. Simply adding terminals
to meet this requirement, as described in Japanese JP-A-11-94620
results in an increase in the chip area, which should be avoided.
Next, when the adjustment calculation is digitized, a digital-analog
converter may be required at the output stage. The digital-analog
converter includes an amplifier circuit for a signal output to external
circuits and thus its current consumption reaches several mA. When
the digital-analog converter is to be driven by using an external
reference voltage to produce a ratiometric output, if the maximum
current supplied from its power supply is small, the digital-analog
converter cannot be operated. This raises a problem that the reference
voltage cannot be connected directly to the power supply terminal
of the digital-analog converter.
It is therefore an object of the present invention to provide a
means which solves various problems encountered when reducing the
cost and size of the gas flow meter, enhancing the integration level
of electronic circuits, making the output characteristics more accurate
and adjustable, and transforming the circuits into digital circuits.
To achieve the above objective, the present invention discloses
the following configuration:
(1) A gas flow meter comprising:
a gas flow detection circuit for detecting a current flowing through
a resistor installed in a gas passage and a voltage generated across
the resistor and outputting a voltage signal representing a gas
flow passing through the gas passage;
a noise reduction circuit for reducing external noise; and
a digital adjust circuit for digitally adjusting a signal representing
the detected gas flow and outputting the adjusted signal;
wherein a voltage signal based on the signal adjusted by the digital
adjust circuit is output.
(2) Preferably, the gas flow meter according to item (1), wherein
the digital adjust circuit includes:
a digital conversion circuit for converting an output from the
gas flow detection circuit into a digital signal;
an adjust means for adjusting the digital signal to produce a desired
output characteristic; and
a regulator circuit for supplying a reference voltage to the digital
conversion circuit and/or the adjust means.
With the above arrangement, the digital adjustment type gas flow
meter has a more appropriate circuit configuration.
(3) Preferably, a gas flow meter comprising:
a gas flow detection circuit for detecting a gas flow passing through
a gas passage;
an adjust circuit for adjusting an output characteristic to a desired
output characteristic and outputting it; and
a noise reduction circuit including an overvoltage protection circuit
and supplying to the gas flow detection circuit and the adjust circuit
a voltage whose surges and overvoltages applied to a power supply
terminal are reduced;
wherein there are two or more voltage supply paths for supplying
different voltages to the gas flow detection circuit and the adjust
circuit through the overvoltage protection circuit.
With this arrangement, the minimum required voltage can be properly
supplied to the gas flow detection circuit and the adjust circuit
of the gas flow meter.
(4) Preferably, the gas flow meter according to item (3), wherein
in one of the voltage supply paths for supplying a voltage having
reduced surges and overvoltages to various circuits, a voltage limiter
circuit that turns on when applied with a voltage in excess of a
predetermined voltage is connected between a voltage supply terminals
and a ground terminal and a current limiting resistor is connected
between the power supply terminal and the voltage supply terminals;
in the other voltage supply path, another current limiting resistor
is connected between the power supply terminal and the voltage supply
terminals; and an overvoltage protection circuit is provided in
which a diode is connected between each of the voltage supply terminals.
With this arrangement, the overvoltage protection circuit has a
more appropriate configuration.
(5) Preferably, the gas flow meter according to item (3), wherein
in all of the voltage supply paths for supplying a voltage having
reduced surges and overvoltages to various circuits, a voltage limiter
circuit that turns on when applied with a voltage in excess of a
predetermined voltage is connected between voltage supply terminals
and a ground terminal and a current limiting resistor is connected
between the power supply terminal and the voltage supply terminals;
and
an overvoltage protection circuit is provided in which the current
limiting resistors connected to the respective voltage supply terminals
have different resistances.
With this arrangement, the noise reduction circuit has a more appropriate
configuration.
(6) Preferably, the gas flow meter according to item (4) or (5),
further including an overvoltage protection circuit having an additional
diode connected between the voltage supply terminals and the ground
terminal.
With this arrangement, the overvoltage protection circuit has a
more appropriate configuration.
(7) Preferably, the gas flow meter according to any one of items
(3) through (6), wherein a part or all of devices included in the
overvoltage protection circuit, the gas flow detection circuit and
the adjust circuit are formed in the same integrated circuit.
With this arrangement, the circuit can be reduced in size.
(8) Preferably, the gas flow meter according to any one of items
(3) through (7), wherein the number of the voltage supply paths
are two; and
a circuit connected to a higher supply voltage is an operational
amplifier in the gas flow detection circuit and a circuit connected
to a lower supply voltage is a regulator that supplies a voltage
to the digital adjust circuit.
With this arrangement, the digital adjustment type gas flow meter
has a more appropriate configuration.
(9) Preferably, a gas flow meter preferably comprising:
a gas flow detection circuit for outputting a voltage signal representing
a gas flow passing through a gas passage; and
an adjust circuit for adjusting the voltage output from the gas
flow detection circuit;
wherein an input range of the voltage signal entered into the adjust
circuit is divided in two or more and, in each divided range, a
different adjustment calculation formula is determined in advance;
wherein a means is provided which selects the adjustment calculation
formula according to an input-value of the voltage signal entered
into the adjust circuit and performs adjustment calculation to produce
an output value.
With this arrangement, the gas flow meter can perform a more precise
adjustment during the output characteristic adjustment.
(10) Preferably, the gas flow meter according to item (9), wherein
the adjust circuit is a digital adjust circuit which digitally adjusts
the signal representing the detected gas flow and outputs the adjusted
signal.
With this arrangement, the adjustment as described in item (9)
can be realized.
(11) Preferably, the gas flow meter according to item (9) or (10),
wherein the adjust circuit has input/output characteristics represented
by each of the adjustment calculation formulas expressed as a first-degree
function of y=a.multidot.x+b where x is an output value of the gas
flow detection circuit, i.e., input value for the adjustment calculation,
y is an output of the adjustment calculation, and a and b are adjustment
coefficients.
With this arrangement, the calculation time can be shortened.
(12) Preferably, the gas flow meter according to any one of items
(9) through (11), further including:
a temperature sensor; and
a digital conversion circuit for converting an output of the temperature
sensor into a digital value;
wherein the adjust circuit also uses the output of the temperature
sensor in performing the adjustment calculation.
With this arrangement, the temperature adjustment can be made.
(13) Preferably, the gas flow meter according to item (12), wherein
the adjust circuit has an input/output characteristic expressed
by
where x is an output value of the gas flow detection circuit, t
is an output value of the temperature sensor, and a1 a2 b1 and
b2 are adjustment coefficients.
With this arrangement, the digital adjust circuit can perform an
appropriate adjustment.
(14) Preferably, the gas flow meter according to item (11) or (13),
wherein the adjust circuit writes the adjustment coefficients a,
a1 a2 b, b1 and b2 into a programmable storage device.
With this arrangement, the digital adjust circuit has an appropriate
circuit configuration.
(15) Preferably, the gas flow meter according to item (11) or (13),
wherein the adjust circuit writes the adjustment coefficients a,
a1 a2 b, b1 and b2 into an erasable and programmable storage device.
With this arrangement, the digital adjust circuit has an appropriate
circuit configuration.
(16) Preferably, a gas flow meter comprising:
a gas flow detection circuit for outputting a voltage signal representing
a gas flow passing through a gas passage;
an adjust circuit for adjusting the voltage output of the gas flow
detection circuit;
a storage device for storing data for adjustment; and
a data input/output circuit;
wherein the data input/output circuit has two external data communication
terminals for writing adjust data from outside into the storage
device and for reading data from the storage device to the outside.
With this arrangement, the gas flow meter can be made small in
size.
(17) Preferably, the gas flow meter according to item (16), wherein
the adjust circuit has a means which, after a predetermined number,
two or more, of pulses have been supplied to one of the external
data communication terminals of the data input/output circuit, allows
the adjust circuit to enter into a data communication mode where
it transfers data between the storage device and external circuits.
With this arrangement, the adjust circuit can be prevented from
undesirably entering into the data communication mode even when
pulse noise is impressed during normal operation.
(18) Preferably, a gas flow meter comprising:
a gas flow detection circuit for outputting a voltage signal representing
a gas flow passing through a gas passage;
an adjust circuit for adjusting the voltage output of the gas flow
detection circuit; and
a storage device for storing data for adjustment;
wherein the adjust circuit retrieves as the output signal of the
detected gas flow a ratiometric analog output, a non-ratiometric
analog output and a digital output and selects one of these output
signals by an output selection means provided in the adjust circuit.
With this arrangement, a single gas flow meter can cope with a
variety of output specifications and contribute to standardization
and reduction in manufacturing cost.
(19) Preferably, the gas flow meter according to item (18), wherein
circuits for producing the ratiometric analog output, the non-ratiometric
analog output and the digital output are formed on the same integrated
circuit.
With this arrangement, the circuit can be reduced in size.
(20) Preferably, the gas flow meter according to item (16) or (18),
wherein the external data communication terminals serve as a detected
flow output terminal.
With this arrangement, the gas flow meter can be reduced in size.
(21) Preferably, a gas flow meter comprising:
a gas flow detection circuit for detecting a current flowing through
a resistor installed in a gas passage and a generated voltage and
outputting a voltage signal representing a gas flow passing through
the gas passage;
a digital conversion circuit for converting the detected gas flow
into a digital signal; and
a digital adjust circuit for digitally adjusting the digital signal
and outputting the adjusted digital signal;
wherein a voltage signal based on the digital signal adjusted by
the digital adjust circuit is output, and
the digital conversion circuit has a means for selecting either
a single-phase input or a differential input.
With this arrangement, the adjust circuit can deal with either
a gas flow detection circuit with a single-phase output or a gas
flow detection circuit with a differential output
(22) Preferably, a gas flow meter comprising:
a gas flow detection circuit for detecting a current flowing through
a resistor installed in a gas passage and a voltage generated across
the resistor and outputting a voltage signal representing a gas
flow passing through the gas passage;
a digital conversion circuit for converting the detected gas flow
into a digital signal;
a digital adjust circuit for digitally adjusting the digital signal
and outputting the adjusted digital signal; and
an analog conversion circuit for receiving the adjusted digital
signal and converting it into an analog signal;
wherein the analog conversion circuit is driven by a voltage based
on an external reference voltage and a voltage follower circuit
is arranged between a reference voltage terminal and a power supply
terminal which drives the analog conversion circuit.
With this arrangement, the digital-analog converter can be operated
even when the current supplied from the external reference voltage
is small.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an outline circuit configuration of a gas flow meter
according to the present invention.
FIG. 2 is an outline circuit configuration of a noise reduction
circuit applied to a gas flow meter according to the present invention.
FIG. 3 is an outline circuit configuration of an overvoltage protection
circuit used in a gas flow meter according to the present invention.
FIG. 4 is an example of a voltage limiter circuit used in the overvoltage
protection circuit according to the present invention.
FIG. 5 is an outline circuit configuration of the overvoltage protection
circuit used in the gas flow meter according to the present invention.
FIG. 6 is an outline circuit configuration of the overvoltage protection
circuit used in the gas flow meter according to the present invention.
FIG. 7 is an example of a diode used in the overvoltage protection
circuit according to the present invention.
FIG. 8 is an outline circuit configuration of the overvoltage protection
circuit used in the gas flow meter according to the present invention.
FIG. 9 is an outline circuit configuration of the overvoltage protection
circuit used in the gas flow meter according to the present invention.
FIG. 10 is an example output characteristic of a gas detection
circuit of the gas flow meter.
FIG. 11 is an example input/output characteristic of an adjust
circuit of the gas flow meter according to the present invention.
FIG. 12 is an example of an adjusted output characteristic of the
gas flow meter according to the present invention.
FIG. 13 is an error of the adjusted output characteristic of the
gas flow meter according to the present invention.
FIG. 14 is a flow chart representing an adjustment calculation
used by the gas flow meter according to the present invention.
FIG. 15 is a diagram showing a principle of the adjustment calculation
used by the gas flow meter according to the present invention.
FIG. 16 is an outline circuit configuration of the adjust circuit
used in the gas flow meter according to the present invention.
FIG. 17 is an example of a temperature sensor circuit.
FIG. 18 is an example of a regulator circuit.
FIG. 19A and FIG. 19B are examples of temperature-characteristic-adjusted
output characteristics of the gas flow meter according to the present
invention.
FIG. 20 is an outline circuit configuration of the adjust circuit
used in the gas flow meter according to the present invention.
FIG. 21 is an outline circuit configuration of a data communication
input/output circuit and a sensor output circuit, both used in the
gas flow meter of the present invention.
FIG. 22 is an outline timing chart for terminals of the data communication
input/output circuit of FIG. 17.
FIG. 23 is an outline circuit configuration of a data communication
input/output circuit and a sensor output circuit, both used in the
gas flow meter of the present invention.
FIG. 24 is an outline circuit configuration of a power supply circuit
unit for a digital-analog converter circuit used in the gas flow
meter according to the present invention.
FIG. 25 is a schematic diagram showing an example of the flow detection
circuit.
FIG. 26 is a schematic diagram showing an example of the flow detection
circuit.
FIG. 27 is a schematic diagram showing an example of the flow detection
circuit.
FIG. 28 is an example outline circuit configuration of a conventional
overvoltage protection circuit.
FIG. 29 is a table showing comparison between an example analog
adjustment system and an example digital adjustment system of the
adjust circuit in the gas flow meter.
DESCRIPTION OF THE EMBODIMENTS
Now, the configurations of a gas flow meter, an integrated circuit
and an adjust circuit according to the present invention will be
described in detail by referring to the embodiments shown in the
accompanying drawings.
FIG. 1 shows a configuration of the gas flow meter as a first embodiment
of the invention. This configuration comprises a gas flow detection
circuit 10 a digital adjust circuit 20 a regulator 30 and a noise
reduction circuit 100.
The gas flow detection circuit 10 outputs a voltage signal representing
a gas flow passing through a gas passage. The gas flow detection
circuit 10 may be a gas flow detection circuit DECT1 shown in FIG.
21 which detects a current flowing through a resistor arranged in
the gas passage or a voltage across the resistor and outputs a voltage
signal representing the gas flow passing through the gas passage.
The voltage output is supplied to the digital adjust circuit 20.
In an example configuration of the digital adjust circuit 20 as
shown in FIG. 29B, the voltage output from the flow detection circuit
is converted by an analog-digital converter AD1 into a digital value,
which is processed by a digital processor CALC to adjust a zero
point and a span. The adjusted zero point and span are converted
into an analog signal by a digital-analog converter DA to produce
an analog output corresponding to a desired gas flow. The gas flow
meter also has the regulator 30 which drives these analog-digital
converter AD, digital processor CALC and digital-analog converter
DA, and produces a reference voltage for the analog-digital converter
AD and the digital-analog converter DA.
The noise reduction circuit 100 is a circuit to reduce surges,
overvoltages and high frequency noise and to supply a stable power
supply voltage. A part of the digital adjust circuit 20 uses C-MOSs
that may be damaged by surges or overvoltages or operate undesirably
due to high frequency electromagnetic noise generated by a variety
of electronic devices. Hence, the power supply terminal of the digital
adjust circuit is connected to the noise reduction circuit 100 through
the regulator. A part or all of the digital adjust circuit 20 may
use bipolar transistors, and the noise reduction circuit 100 may
be connected to various circuits in the gas flow meter.
As shown in FIG. 2 the noise reduction circuit 100 comprises an
overvoltage protection circuit 101 for protecting the gas flow detection
circuit 10 and the digital adjust circuit 20 from surges and overvoltages
impressed on the power supply terminal VBB, and a high frequency
noise reduction circuit 102 for reducing high frequency noise. The
noise reduction circuit 100 supplies a regulated power supply voltage
with reduced overvoltages, surges and high frequency noise via two
or more terminals to circuits Ld1 Ld2 such as gas flow detection
circuit and adjust circuit. When minimum voltages required by the
circuits Ld1 Ld2 differ, the voltages supplied through the voltage
supply terminals need only be differentiated.
Next, the overvoltage protection circuit, a part of the noise reduction
circuit 100 will be described by referring to FIG. 3.
The overvoltage protection circuit 103 comprises a voltage limiter
circuit 110 two current limiting resistors Ra, Rb, and diodes D2
D3. The overvoltage protection circuit 103 receives a DC power (VB)
from a car battery not shown via the power supply terminal VBB and
the ground terminal GND and then supplies an overvoltage-protected
DC power to the circuits Ld1 Ld2 connected to the two voltage supply
terminals Vcc1 Vcc2.
The voltage limiter circuit 110 when the voltage exceeds a predetermined
value, turns on to pass a current. This circuit has current limiting
resistors connected in series to clip an overvoltage such as surge
voltage impressed between the power supply terminal VBB and the
ground terminal GND to absorb an overvoltage energy.
The voltage limiter circuit 110 may use a circuit which, for example,
has a certain number of Zener diodes ZD1-ZDn connected in series,
as shown in FIG. 4 and also an Nch D-MOS M added to them. In this
configuration, the group of Zener diodes ZD1-ZDn, when applied with
a voltage higher than a predetermined level, is turned on to turn
on the Nch D-MOS M to pass a surge current. This arrangement can
reduce the size of the Zener diodes through which almost no current
flows, thus contributing a reduction in the circuit size. The Nch
D-MOS of the voltage limiter circuit 110 may be replaced with a
bipolar transistor, or the voltage limiter circuit may be formed
by using only Zener diodes.
Returning to FIG. 3 the diode D3 prevents a current from the resistor
Rb from flowing into the circuit Ld1 or a current from the resistor
Ra from flowing into the circuit Ld2 and also has a function of
supplying different supply voltages from the voltage supply terminals
Vcc1 Vcc2.
The diode D3 uses a bipolar transistor with its base and emitter
connected, as shown in FIG. 5. This arrangement allows the diode
to be fabricated in the same step that the bipolar transistor is
made, thus reducing the number of manufacturing steps.
Here, suppose that resistance Ra is larger than resistance Rb.
When a positive surge voltage, against which the circuits Ld1 Ld2
are to be protected, is impressed between the power supply terminal
VBB and the ground terminal GND, a surge current flows mainly through
the current limiting resistor Rb and the voltage limiter circuit
110 thus protecting the circuit Ld2 from the surge. Because of
the diode D3 the voltage at the voltage supply terminal Vcc1 is
almost equal to that of the voltage supply terminal Vcc2 thus protecting
the circuit LD1 too, from the surge.
When a negative surge voltage is applied, the surge current flows
through the diode D2 and the current limiting resistor Rb, thus
protecting the circuits Ld1 Ld2 from the surge.
Another configuration of the overvoltage protection circuit 104
is shown in FIG. 6. This configuration has the diode D2 of FIG.
3 reconnected at the position of the diode D1 of FIG. 6.
When a positive surge voltage, against which the circuits Ld1
Ld2 are to be protected, is applied between the power supply terminal
VBB and the ground terminal GND, the surge current flows mainly
through the current limiting resistor Rb and the voltage limiter
circuit 110 protecting the Ld2 from the surge. The diode D3 renders
the voltage at the voltage supply terminal Vcc1 almost equal to
that of the voltage supply terminal Vcc2 also protecting the circuit
Ld1 from the surge.
As for the negative surge, the surge current flows through the
diodes D1 D3 and the current limiting resistor Rb, protecting the
circuits Ld1 Ld2 from the surge.
Another configuration of the overvoltage protection circuit 105
is shown in FIG. 7. This configuration has a voltage limiter circuit
111 and a diode D1 connected in series with a current limiting resistor
Ra, as opposed to FIG. 3 and has a Zener diode ZD connected between
the voltage supply terminals Vcc1 and Vcc2.
If a positive surge voltage, against which the circuits Ld1 Ld2
are to be protected, is applied between the power supply terminal
VBB and the ground terminal GND, the surge current flows mainly
through the current limiting resistor Rb, the Zener diode ZD and
the voltage limiter circuit 111 thus protecting the circuits Ld1
Ld2 from the surge.
As for a negative surge, the surge current flows through the diode
D1 the Zener diode ZD and the current limiting resistor Rb, thus
protecting the circuits Ld1 Ld2 from the surge.
Still another configuration of the overvoltage protection circuit
106 is shown in FIG. 8. This overvoltage protection circuit 106
comprises voltage limiter circuits 110 111 two current limiting
resistors Ra, Rb, and diodes D1 D2. The overvoltage protection
circuit 106 receives a DC power from a car battery not shown through
the power supply terminal VBB and the ground terminal GND and supplies
an overvoltage-protected DC power to the circuits Ld1 Ld2 connected
to the voltage supply terminals Vcc1 Vcc2.
It is assumed that the minimum voltages and minimum currents required
for the circuits Ld1 Ld2 differ. The current limiting resistors
Ra, Rb normally cause voltage drops as the current flows through
the circuits Ld1 Ld2. By increasing the resistances of the current
limiting resistors Ra, Rb within the minimum required supply voltage
range for the circuit Ld1 and circuit Ld2 the voltage limiter circuit
can be reduced in size, which in turn contributes to a reduction
in the overall circuit size.
The present invention is suitably applied to a circuit of a gas
flow meter that has a digital adjust circuit in particular. One
such example is shown in FIG. 9. Here, the overvoltage protection
circuit has the configuration 103 of FIG. 3. As the circuit Ld1
of FIG. 3 an operational amplifier OP1 a part of the gas flow
detection circuit DECT1 of FIG. 25 is connected. As the circuit
of Ld2 a regulator REG is connected that supplies a reference voltage
to various parts of the circuit of the gas flow meter.
The operational amplifier OP1 controls a power transistor Tr1
so the current to be supplied to the operational amplifier OP1 may
be small (suppose it is about 1.5 mA) but a relatively high voltage
is needed to drive the power transistor Tr1. For example, even when
the battery voltage is low and the voltage at the power supply terminal
VBB is 6 V as during the starting of a car engine, an output of
approximately 5.5 V must be able to be produced. As for the regulator
REG which supplies voltage to the analog-digital converter AD1 of
the digital adjust circuit type (b) shown in FIG. 29 digital processor
CALC and digital-analog converter DA, although the current to be
supplied to the regulator REG is relatively large (suppose it is
about 15 mA), it needs only to produce an output of 5 V at all times
even when the voltage at the power supply terminal VBB falls to
6 V.
Suppose the overvoltage protection circuit has a configuration
shown in FIG. 28. When an overvoltage-protected voltage is supplied
from one voltage supply terminal to both the operational amplifier
OP1 and the regulator REG, the resistance of the current limiting
resistor R needs to have 30 ohm from the requirement that the supply
voltage is 5.5 V and the supply current is 16.5 mA when the voltage
at the power supply terminal VBB is 6 V.
In the overvoltage protection circuit 103 of FIG. 9 the resistance
can be made larger than in the general overvoltage protection circuit
of FIG. 28. That is, under the condition that the current limiting
resistor Ra causes a voltage drop of 0.5 V or less when a current
of 1.5 mA flows and that the current limiting resistor Rb causes
a voltage drop of 1 V or less when a current of 15 mA flows, the
resistor Ra may be set to 250 ohm and the resistor Rb to 50 ohm,
for example. Because the current, or energy, flowing through the
voltage limiter circuit 110 is reduced, the electrical withstandability
required also decreases, making it possible to reduce the voltage
limiter circuit 110.
Further, a part or all of the devices contained in these overvoltage
protection circuit, flow detection circuit DECT and digital adjust
circuit may be integrated into the same IC circuit by using the
BCD (bipolar, C-MOS, D-MOS) process to reduce the size and manufacturing
cost.
The configuration of the overvoltage protection circuit according
to the present invention can be applied in the similar manner if
the number of voltage supply terminals Vcc increases to three or
more.
Next, the accuracy enhancement in adjusting the sensor output characteristic
will be explained by referring to FIG. 10 through FIG. 13 for a
case of an example adjustment calculation of the present invention,
as compared with a conventional adjustment that adjusts only the
zero point and the span.
FIG. 10 shows a gas flow versus output voltage characteristic of
the flow detection circuit DECT. The output voltage is adjusted
by the adjust circuit to become a narrow line A, an ideal flow-output
characteristic, in FIG. 12.
First, in a conventional example (2) represented by a dotted line
in which only the zero point and span are adjusted, the adjustment
calculation formula in FIG. 11 used by the adjust circuit is a linear
relationship irrespective of the voltage value entered. When, by
using the input/output characteristic of this adjust circuit, the
flow-output voltage characteristic of the flow detection circuit
in FIG. 10 is adjusted, the characteristic will be as shown by a
curve (2) in FIG. 12. An error from the ideal output characteristic
is shown at (2) in FIG. 13. In an example of adjustment calculation
according to the present invention (1), as shown in FIG. 11 the
input/output characteristic of the adjust circuit has its input
range of voltage signal divided in two and defines different adjustment
calculation formulas in different divided ranges A, B (in this example,
the simplest first-degree equations). Adjusting the flow-output
voltage characteristic of the flow detection circuit of FIG. 10
by using the input/output characteristic of this adjust circuit
results in a curve (1) of FIG. 12. When the error from the ideal
output (A) is shown superimposed on the conventional case (2) in
FIG. 13 it is seen that the adjustment error (1) is reduced.
While in this example the input range of voltage signal entered
is divided in two, the simplest division number, it is possible
to increase the division number and define an adjustment calculation
formula in each divided range for further reduction in the adjustment
error. For example, when it is divided into four, the characteristic
curve will be as shown at (3) in FIG. 3. The adjustment calculation
formula of second or higher degree may be used to reduce the adjustment
error. This, however, raises a problem of an increased circuit size
and, in digital calculation, a longer calculation time.
Further, although in this example the error is discussed as a characteristic
of a quadratic function, this invention can be applied to those
errors that are characteristics of a third- (or higher) degree function
by increasing the division number to reduce the adjustment error.
Such an adjust circuit can easily be realized by constructing the
adjust circuit in a digital form. An example of the digital adjust
circuit is shown in (b) of FIG. 29.
This digital adjust circuit converts the voltage output of the
flow detection circuit DECT1 DECT2 of FIG. 25 and FIG. 26 into
a digital value by the analog-digital converter AD1 adjusts the
output characteristic by the digital processor CALC, and produces
an analog output by the digital-analog converter DA. Programs for
controlling the digital processor CALC and for adjustment calculation,
adjustment coefficients for adjustment calculations, and data temporarily
stored during calculation are stored in a storage device MEM, such
as read only memory ROM, programmable read only memory PROM, electrically
erasable & programmable read only memory EEPROM, and random
access memory RAM.
For an arbitrary function y=f(x) that can be differentiated, when
a is a constant and .vertline.x-a.vertline. is very small, the function
can be expressed, from the theorem of average value, as f(x)=f(a)+f'(a)(x-a).
That is, in a very small range of x an arbitrary function can be
replaced with a first-degree function.
If we let
then, for each small range of Din, the equation (1) can be rewritten
as
However, because it is not realistic to give a linear equation
for all Din and because almost the same linear equation adjustment
calculation formula can be used in some Din ranges, the axis of
Din is divided into n segments at dividing points Din(1), Din(2),
. . . , Din(n). For each divided segment, the following linear equation
adjustment calculation formula is given: ##EQU1##
A calculation flow chart based on the above formula is shown in
FIG. 14. First, from Din entered into the digital processor CALC,
a search is made for k that satisfies Din(k).ltoreq.Din<Din(k+1).
Next, coefficients A(k) and B(k) are retrieved from the storage
device MEM and the calculation is performed by the digital processor
CALC according to the adjustment calculation formula (3) to adjust
the output.
Here, it is assumed that the number of dividing points n is 2 raised
to the ith power. The digital value Din is expressed in m-bit binary
number (m=n+1 or more). As for the dividing point, high order i
bits are arbitrary values and the remaining low order (m-i) bits
are all 0. That is, Din(k) is ##EQU2##
That is, the division intervals are equal. To adjust the sensor
output, if the high order i bits of Din are k (binary notation),
then the Din will always be
Hence, the coefficients of the adjustment calculation formula are
A(k) and B(k). That is, what is required is to retrieve A(k) and
B(k) having high order i bits of Din as label from the storage device
and to perform the adjustment calculation by the digital processor
CALC.
With this retrieval method, the search time does not change even
when the division number increases. This method therefore is particularly
effective where the number of divisions is large.
As for the measurement during the adjustment of the gas flow meter
before the adjustment value is written, there is no need to take
measurements at all n measuring points and it is possible to take
measurements at arbitrary points, determine n adjustment coefficients
A(k) and B(k) by interpolation and write them.
A straight line for linear approximation using this uniform division
has a relationship as shown in a graph of FIG. 15. That is, by using
the remaining low order (m-i) bits excluding the high order i bits
used for retrieval in some segments of Din, the following adjustment
calculation formula (5) can be used to reduce the possibility of
overflow.
There is a fourth-degree relationship as shown in FIG. 10 between
the flow Q and the voltage output V produced by the current detection
resistor Rc of the gas flow detection circuit DECT. If a necessity
arises to produce a linear output characteristic as defined by V.varies.Q,
it is possible to increase the number of divisions and represent
the fourth-degree equation by a linear approximation. In the case
of this gas flow meter, the error between the fourth-degree equation
and the linear approximation is about 3% for 16 divisions, about
0.8% for 32 divisions, about 0.2% for 64 divisions, and about 0.05%
for 128 divisions. Increasing the division number naturally reduces
the error produced by the linear approximation of the quartic equation
and approaches a linear output characteristic for the flow Q. Considering
the error tolerated for the output characteristic of the gas flow
meter, the division number is preferably 32 or more.
Next, the adjustment of a temperature characteristic will be explained.
A temperature characteristic of the gas flow meter, i.e., changes
in output characteristic due to temperature variations, may be classified
largely into two types: an intake air temperature characteristic
in which a circuit board temperature remains constant while the
gas temperature changes; and a circuit board temperature characteristic
in which the gas temperature remains constant while the circuit
board temperature changes (also called a module temperature characteristic).
Here let us explain about the adjustment of the circuit board temperature
characteristic. As for the intake air temperature characteristic,
the output variations can be minimized by appropriately setting
resistances of the heating resistor Rh and gas temperature measuring
resistor Rc in the gas flow detection circuit DECT1 a resistor
temperature coefficient (TCR), and resistances of resistors R1
R2. The intake air temperature characteristic has a flow dependency
and is difficult to eliminate completely. So, by deliberately providing
the circuit board temperature characteristic with a reverse characteristic
for the intake air temperature characteristic, the overall temperature
characteristic for the gas flow meter can be set to zero.
The circuit board temperature characteristic is mainly determined
by a temperature characteristic of the output voltage of the regulator
that supplies a reference voltage to the analog-digital converter
AD and the digital-analog converter DA.
An outline configuration of the circuit for adjusting the temperature
characteristic is shown in FIG. 16. Added to the digital adjust
circuit shown in (b) of FIG. 29 in order to adjust the temperature
characteristic are a temperature sensor TS and an analog-digital
converter AD2 for converting the output of the temperature sensor
into a digital value. The converted digital value is entered into
the digital processor CALC.
The temperature sensor TS necessary for the adjustment of a temperature
characteristic is arranged close to the regulator that has a temperature
characteristic. An example configuration of the temperature sensor
is shown in FIG. 17 in which a constant current source IS and one
to several diodes D are used. When three diodes are connected in
series, for example, the output changes with temperature variations
at a rate of about -6 to -5 mV/.degree. C. exhibiting a good linearity.
Further, if the supply voltage of the regulator is set to change
linearly with respect to temperature variations, the temperature
adjustment needs only to have a linear expression.
Such a regulator can be realized by using a band gap reference
power supply circuit (band gap voltage source circuit). The outline
configuration of this circuit is shown in FIG. 18. The regulator
has two diode-connected transistors Q1 Q2 an operational amplifier
OP3 and resistors R7 R8 R9. By using the operational amplifier
OP3 the currents flowing through the transistors Q1 Q2 can be
made to have a constant ratio determined by the resistances of resistors
R8 R9. At this time, the output voltage of the operational amplifier
OP3 stabilizes in such a way that the sum of the base-emitter voltage
of the transistor Q2 and the voltage drop of the resistor R7 is
equal to the base-emitter voltage of the transistor Q1. The voltage
drop of the resistor R7 is equal to the difference in the base-emitter
voltage between the transistor Q2 and the transistor Q1 and is proportional
to a thermal voltage V.sub.T =kT/q. So, the currents flowing through
the resistors R8 R9 and the transistors Q2 Q1 have a linear positive
temperature characteristic. Generally the base-emitter voltage has
a negative temperature characteristic. Hence, the reference voltage,
which is an output of the band gap reference power supply circuit
and equal to the sum of the base-emitter voltages of the transistors
Q2 Q1 and the voltage drop of the resistor R7 proportional to the
thermal voltage V.sub.T, can set a linear temperature coefficient
by changing the resistances of the resistors R7 R8 R9. In practice,
elements in the band gap reference power supply circuit have slightly
non-linear temperature coefficients, so the output voltage of this
reference power supply circuit has a characteristic slightly non-linear
for temperature variations on the high temperature side.
Since the output of the temperature sensor TS and the supply voltage
of the regulator that supplies a reference voltage have a linear
temperature characteristic for the temperature variations, the temperature
characteristic adjustment needs only to add a linear temperature
adjustment term to the adjustment terms of A and B in the adjustment
calculation formula (2) for Din. That is, the temperature characteristic
adjustment can be given by the following equation (6) with a, b,
c and d as coefficients.
The adjustment calculation formula therefore is given as follows
by combining and rewriting the equations (3) and (4) with a(k),
b(k), c(k) and d(k) as coefficients. ##EQU3##
To adjust the output of the sensor, a search is made for k that
satisfies Din(k).ltoreq.Din<Din(k+1) as in the flow chart of
FIG. 14 coefficients in the adjustment calculation formula a(k),
b(k), c(k) and d(k) are retrieved from the storage device, and the
calculation is performed by the digital processor CALC according
to the adjustment calculation formula (7) to adjust the output.
To further simplify the adjustment for temperature variations,
the adjustment calculation formula (6) may be replaced with the
following formula with C and D as coefficients.
This formula first performs the adjustment calculation related
to the flow before performing the adjustment calculation for the
temperature.
Further, because the regulator has a slightly non-linear temperature
characteristic, the calculation formula may be changed according
to the output value of the temperature sensor as in the flow adjustment,
in order to improve the adjustment accuracy for the temperature
characteristic. An example of this method is shown in FIGS. 19A
and 19B. A case (a) where the calculation formula is changed according
to the output value of the temperature sensor (here, the temperature
range is divided in two) is compared with another case (b) where
one adjustment formula is applied over the entire output range.
Here it is assumed that the input value to the adjust circuit is
constant, i.e., the intake air temperature characteristic is zero
and the flow is constant. The adjustment calculation formulas are
shown in FIG. 19A for the temperature characteristic of the regulator
shown in FIG. 18. From FIG. 19B, which shows the output characteristics
after being adjusted based on the temperature characteristic, it
is seen that the error is reduced.
The calculation formula for the temperature characteristic adjustment
may be of second-degree or higher. It is also possible to add a
gas temperature sensor and an analog-digital converter and perform
the adjustment calculation similar to the above to adjust the intake
air temperature characteristic.
If rewritable storage devices such as EEPROM are used for storing
the adjustment coefficients, gas flow meters can be taken out from
unused motor vehicles and the output specifications changed to enable
their use on various types of motor vehicles. In the present manufacturing
process, the adjustment procedure involves first supplying a gas
before adjustment, determining the amount of adjustment on the output
characteristic, performing the adjustment, and then verifying the
characteristic. If an EEPROM is used, it is written with an adjustment
coefficient in advance and only those gas flow meters that failed
the characteristic verification test need to be adjusted again.
That is, the use of the EEPROM enhances the level of reuse and offers
the advantage of reducing the manufacturing cost.
A digital adjust circuit as shown in FIG. 20 is also possible.
This circuit is almost similar to that of FIG. 16 except that the
differential output type flow detection circuit DECT3 of FIG. 27
is connected to the analog-digital converter AD1. Further, this
circuit has a group of switches SWS to switch between a single-phase
input and a differential input so that the flow detection circuits
DECT1 DECT2 shown in FIG. 25 and FIG. 26 can also be connected.
Further, a frequency output circuit FC is also added as an output
circuit. The adjustment calculation can be performed in the similar
manner.
Next, FIG. 21 shows one embodiment of a circuitry according to
this invention which is capable of reducing the number of flow signal
output terminals used in the gas flow meter and the number of input/output
terminals used for data communication with the storage device in
which adjustment data is written; of outputting as a flow signal
output of the gas flow meter one of a ratiometric analog output,
a non-rationmetric analog output and a digital output; and of reducing
the number of terminals by commonly using an electric path as a
data communication input/output path and a flow signal output path.
An output circuit 201 comprises mainly a digital-analog converter
DA, a frequency output circuit FC, and switches SW1 SW2.
A digital value produced by the digital processor CALC performing
the adjustment calculation is entered into the digital-analog converter
DA and the frequency output circuit FC. The digital-analog converter
DA converts the received digital value into an analog voltage output.
A reference used in generating this analog voltage output is a voltage
supplied to the digital-analog converter DA. This voltage is switched
by the switch SW2 between a voltage generated by an electronic circuit
in the gas flow meter and a voltage supplied from outside to a ratiometric
reference voltage terminal 232 (e.g., a reference voltage of an
analog-digital converter in an automotive engine control unit) to
enable selection between the non-ratiometric voltage output and
the ratio metric output. The frequency output circuit FC outputs
the received digital value as a desired digital output. An analog
voltage output and a digital output are selected by the switch SW1.
The switching operation of these switches SW1 SW2 is carried out
according to data in the storage device MEM which can be written
during sensor adjustment.
A data input/output circuit 202 for transferring data between the
outside of the gas flow meter and the storage device MEM into which
the adjustment coefficients and the switching setting are written
during the sensor adjustment, mainly comprises: a data conversion
circuit I/O for converting the number of bits (8 or 16 bits) of
data in the integrated circuit and one-bit data used during data
transfer to and from the external circuits; a direction signal output
circuit DIR for outputting a DIRECTION signal indicating whether
the data conversion circuit I/O inputs or outputs data; a clock
detection circuit CDECT for detecting a clock signal supplied to
a CLOCK terminal; and a switch SW4 for selecting whether a data
signal is to be entered into or output from the data conversion
circuit I/O according to the signal from the direction signal output
circuit DIR.
The detection signal from the clock detection circuit CDECT is
entered into the data conversion circuit I/O which is activated
by the signal. If a switch SW3 is added which is operated according
to the detection signal, it is possible to combine the flow signal
output path and the data input/output path into one path in the
integrated circuit. To ensure that pulse noise to the CLOCK terminal
will not undesirably operate the switch SW3 the detection signal
is output only after a predetermined number of pulses are entered
to the clock detection circuit CDECT.
FIG. 22 shows an example of data timing chart when data is input
and output. When a CLOCK signal 251 is supplied to the CLOCK terminal,
the clock detection circuit CDECT is operated to generate a START
signal 252. The switch SW3 is operated by the START signal 252.
The DIRECTION signal 253 is turned on or off by a predetermined
number of clock pulses. The DIRECTION signal 253 operates the switch
SW4 to change the direction of data flow, i.e., to select between
a DATA IN signal 254 and a DATA OUT signal 255.
FIG. 23 shows another embodiment of a circuitry according Lo this
invention which is capable of reducing the number of flow signal
output terminals used in the gas flow meter and the number of input/output
terminals used for communication with the storage device in which
adjustment data is written; of outputting as a sensor output one
of a ratiometric analog output, a non-ratiometric analog output
and a pulse output; and of reducing the number of terminals by commonly
using the terminals as communication input/output terminals and
sensor output terminals.
What is different from FIG. 21 is that a VF conversion circuit
VF for converting an analog voltage into a digital output is inserted
at a stage downstream of the digital-analog converter DA and that
the switch SW1 selects between the analog voltage output and the
digital output. The operation of this configuration is the same
as that of FIG. 21 and thus its explanation is omitted.
With this configuration, therefore, the connection terminals with
the outside of the gas flow meter can be constructed of at least
four terminals: a power supply terminal, a ground terminal, a common
terminal for flow signal output and data input/output, and a data
input/output terminal.
If the maximum current supplied from the external reference voltage
of the engine control unit is small, there is a possibility that
simply connecting this external reference voltage directly to the
digital-analog converter DA, which includes an amplifier circuit
at an output stage and has a large current consumption, may fail
to drive the digital-analog converter DA. To deal with this problem,
a buffer circuit is inserted, as shown in FIG. 24 which has a power
supply terminal of an operational amplifier OP4 connected to a battery
voltage not shown. With the input of the buffer circuit as a resistor,
the buffer output is connected to the power supply terminal of the
digital-analog converter DA to supply a current from the operational
amplifier OP4 to the digital-analog converter DA for operation.
The load resistance Ri of the buffer circuit is set to about 10
kilo-ohm.
The gas flow meter with a digital adjust circuit according to the
present invention has an advantage that even if C-MOS devices not
resistant to surges and overvoltages are used in the internal circuit,
a high level of circuit integration and the use of digital circuitry
can prevent failure or undesired operation.
Further, the overvoltage protection circuit included in the electronic
circuit noise reduction circuit in the gas flow meter has an advantage
of being able to minimize a drop in the supply voltage from the
voltage supply terminal due to a voltage drop caused by the current
limiting resistor used in the overvoltage protection circuit. The
voltage limiter circuit can also be reduced in size.
In the gas flow meter output characteristic adjustment calculation,
because a predetermined first-degree adjustment calculation formula
is selected for calculation according to an input value, the calculation
time is short and a non-linear adjustment can be made. Further,
the circuit board temperature adjustment can also be performed simultaneously.
Further, because one electric path is commonly used both for the
flow signal output and for the data input/output, it is possible
to cope with different flow signal output specifications calling
for a ratiometric analog output, a non-ratiometric analog output
or a digital output, without increasing the number of terminals.
A further feature of this invention is that the digital-analog converter
at the output stage can be driven even when the maximum current
supplied from the external reference voltage is small.
It is therefore possible to provide an optimum integrated circuit
and configuration when the gas flow meter circuit is integrated
into a digital circuit to reduce the cost of the gas flow meter
and enhance the accuracy of the output. |