Abstrict A variable area flow meter (10) for monitoring the rate of flow
of a cooling and lubricating fluid medium about a pump seal, having
a transparent flow tube (27) through which the fluid flows. An indicating
and cleaning assembly (40) is mounted within the flow tube (27)
and supports a spring by its float (56) that is movable back and
forth along the length of the flow tube (27). A cleaning member
(51) is affixed to the distal end (48) of a longitudinally extending
shaft (46) of the indicating and cleaning assembly (40) and is tight
frictional contact with the inner wall (28) of the flow tube (27).
The float (56) and cleaning member (51) engage and scrape the inner
side wall (28) of the flow tube (27) during a cleaning operation
to remove any accumulated dirt and debris from the inner side wall
(28) of the flow tube (27).
Claims I claim:
1. A variable area flow meter for measuring the rate of flow of
fluid through a system, comprising:
a housing including a flow channel formed therethrough having an
inlet and an outlet;
a flow tube mounted in said housing along said flow channel and
having an inner side wall, a first open end, and a second open end;
and
an indicating and cleaning assembly received within said flow channel,
extending along said flow tube for cleaning said flow tube of accumulated
dirt and debris without disrupting the flow of fluid through said
flow channel, said assembly comprising a longitudinally extending
shaft movable along said flow channel and having a proximal end
and a distal end, a cleaning member mounted to said distal end of
said shaft in engagement with said inner side wall of said flow
tube, movable with said shaft along said flow tube for cleaning
said flow tube and having a series of flow openings to enable the
fluid to flow therethrough, and a float mounted on said shaft between
said proximal and distal ends and movable therealong in response
to the flow of fluid through said flow tube to indicate the rate
of flow of the fluid, said float having an aperture formed therein
to enable the fluid to flow through said float and thus to flow
substantially uninterrupted through said flow tube and being movable
with said shaft during a cleaning operation for cleaning said flow
tube;
whereby during cleaning of said flow tube of accumulated dirt and
debris, said flow indicating and cleaning assembly is moved along
said flow tube toward said second end thereof, causing said cleaning
member to scrape along said inner side wall of said flow tube as
the fluid continues to float through said flow tube without interruption
to remove the accumulated dirt and debris therefrom to clean said
flow tube substantially completely without disrupting the flow of
fluid through said flow channel.
2. The flow meter of claim 1 and further including a means for
detecting a decrease in the flow of fluid through said flow channel,
mounted along said flow channel adjacent said flow tube.
3. The flow meter of claim 2 and wherein said means for detecting
comprises a sensor mounted to said housing in a position to detect
the absence of said float therebelow, which is indicative of a disruption
of the flow of fluid through said flow channel.
4. The flow meter of claim 1 and further comprising a scale indicative
of the rate of flow of the fluid positioned along a portion of said
flow tube to enable a visual perception of the rate of flow of the
fluid based upon the position of said float therealong.
5. The flow meter of claim 1 and further including a means for
biasing said float toward said first end of said flow tube and against
the flow of fluid, mounted between said float and said proximal
end of said shaft.
6. The flow meter of claim 4 and further including an indicator
ring mounted to said float opposite said means for biasing and movable
with said float for indicating the rate of flow of the fluid on
said scale.
7. The flow meter of claim 1 and wherein said shaft comprises a
substantially cylindrically shaped rod having a flat formed adjacent
its distal end, and which tapers toward said proximal end to form
a semicylindrically shaped portion such that as the fluid flows
against said float, said aperture is opened and narrowed to regulate
the flow of fluid through said aperture to an equilibrium point.
8. A variable area flow meter for measuring the rate of flow of
a fluid, comprising:
a housing;
a flow tube mounted within said housing and having an inner side
wall defining a flow passage through which the fluid flows;
a metering member slidably mounted to said housing, extending along
said flow passage through said flow tube and including a proximal
end and a distal end;
a cleaning member mounted to said distal end of said metering member
and through which the fluid flows, said cleaning member movable
along said flow tube with the sliding movement of said metering
member such that as said metering member is moved through said housing,
said cleaning member is moved and engages said inner side wall of
said flow tube for cleaning said flow tube of accumulated dirt;
and
a float supported on said metering member, positioned between said
proximal and distal ends, movable therealong in response to the
flow of fluid through said flow tube to indicate the rate of flow
of the fluid through the flow meter by its position along said flow
tube and having a flow aperture formed therethrough through which
said metering member extends and through which the fluid flows,
said float further movable with the movement of said metering member
so as to be spaced from said cleaning member during a cleaning operation
to ensure its flow aperture is open for the substantially uninterrupted
flow of fluid through said flow passage;
whereby when dirt and grime has accumulated within said flow tube
sufficiently to require cleaning of the flow meter, said metering
member is moved along said flow passage, causing said cleaning member
to move along said flow tube in scraping engagement with said inner
side wall of said flow tube while the fluid continues to flow tube
through said cleaning member and said float to remove the accumulated
dirt and grime therefrom, without substantially disrupting the flow
of fluid through said flow tube of said flow meter.
9. The flow meter of claim 8 and further including a means for
biasing said float along said metering member against the flow of
fluid to regulate the position of said float along said flow tube.
10. The flow meter of claim 9 and wherein said means for biasing
comprises a compression spring positioned downstream from said float
between said float and a side wall of said housing.
11. The flow meter of claim 8 and further including a scale applied
along said flow tube for indicating the rate of flow of the fluid
by the position of said float along said flow tube in relation to
said scale.
12. The flow meter of claim 11 and further including an indicator
ring mounted to said float and movable with said float for indicating
the rate of flow of the fluid on said scale.
13. The flow meter of claim 8 and wherein said cleaning member
further comprises a series of flow openings formed through said
cleaning member to enable the fluid to flow therethrough so that
the fluid flow through the flow meter is not disrupted.
14. The flow meter of claim 8 and further including a means for
detecting a decrease in the flow of fluid through said flow channel,
mounted along said flow channel adjacent said flow tube, said means
for detecting comprising a sensor mounted to said housing in a position
to detect the absence of said float therebelow, which is indicative
of a disruption of the flow of fluid through said flow channel.
Description FIELD OF THE INVENTION
The present invention relates generally to flow meters for measuring
the rate of flow of a fluid medium. In particular, the present invention
relates to a variable area flow meter having means for clearing
from the flow tube of the flow meter dirt and debris that has accumulated
in the flow tube as a result of the passage of a fluid medium therethrough,
without substantially disrupting the flow or the pressure of the
fluid medium through the flow meter.
BACKGROUND OF THE INVENTION
In many manufacturing plants or other facilities, such as papermills,
where large pumps are run continuously to convey a process liquid
for a mixing process, cooling and lubricating mediums such as water
or oil often are used to cool and lubricate the seals or bearings
surrounding the drive shafts of the pumps. The heat generated due
to friction between the drive shaft and the sides of the impeller
housing and the high temperature to which the process liquid is
generally heated can cause the failure of the seals or bearings,
which can result in expensive pump down time.
When the seal fails, the process liquid can leak out of the apparatus
or the cooling water will leak in, mixing with and contaminating
the process liquid. Such leaks waste water and waste energy as the
mixing of cooling water with the process liquid lowers the temperature
of the process liquid, requiring additional energy and thus additional
expense to maintain the temperature of the process liquid at the
proper processing level. It therefore is highly desirable to detect
a breach of the seal of a pump as early as possible so that the
seal can be repaired or replaced, thereby restoring the efficiency
of the process and prolonging the life of the seal.
In general, flow meters are used to monitor and regulate flow of
a fluid medium such as sealing water about a pump seal. Flow meters
measure the pressure and rate of flow of the sealing water thereby
to provide an indication of the integrity of the pump seal. If the
flow increases and pressure drops, it is an indication of a leak
of the process liquid out of the process. If the flow drops and
the pressure rises, it is an indication that the sealing water is
leaking into the process liquid. Thus, flow meters provide an indication
of the incipient failure of the pump seal. In general, there are
several types of flow meters used to measure the flow amount of
liquids or gasses depending on the application. Typically, most
conventional flow meters have a conical metering channel into which
the liquid flows from the narrow end of the cone and leaves at the
broader end of the cone, and a float mounted in the cone. The position
of the float changes in accordance with the volume of the flow through
the metering channel and provides an indication as to the flow volume.
Other types of conventional flow meters include a cylindrical metering
channel having a float located therein indicating the volume of
flow through the metering channel.
The main problem that occurs with most conventional flow meters
is that over time the readability of the meter becomes diminished
by collected dirt and debris. The water used to cool and lubricate
pump seals in most processing plants is generally waste water which
has a considerable amount of dirt and other impurities. This dirt
and grime tends to accumulate within the flow tube of the flow meter.
The accumulation of dirt consequently clouds the flow tube and restricts
the flow through the flow tube, making it difficult for the float
to move to the correct indicator point and making it difficult to
read and take accurate measurements of the rate of the flow through
the system.
Accordingly, flow meters having a cleaning function for cleaning
the flow tube thereof have been developed. Such flow meters generally
include a movable float mounted on a conically shaped rod extending
along the length of the flow tube. However, the cleaning function
of these conventional flow meters generally is limited only to a
section or portion of the flow tube between the zero indicator and
the float which gives the current flow indication. Consequently,
there is a portion of the flow tube from which accumulated dirt
and grime is not cleaned.
For example, Finnish Patent No. 53042 discloses a conventional
flow meter having a conical flow tube or channel that includes a
brush positioned below the float tube and which is moveable along
a portion of the length of the flow tube between the inlet end and
the float thereon. The use of this brush to clean the flow tube
is, however, somewhat inefficient as the brush must be turned as
it is moved along the length of the flow tube for proper cleaning
of the flow tube, and the brush is prevented from reaching the upper
regions of the flow tube by the position of the float on top of
the brush. Further, with the brush in its cleaning position, the
flow of liquid through the flow tube is substantially disrupted,
so that the flow meter cannot function to indicate the volume of
flow of the liquid through the meter during cleaning. Additionally,
Finnish Patent No. 61759 discloses a variable area flow meter having
a cleaning function that is accomplished by the momentary reversal
of the direction of the flow of the liquid through the flow meter
so as to move the float from the metering position to a zero position
and back as the normal flow resumes. The problem with such device
is that the movement of the float only cleans that part of the flow
tube that is between the measured position of the float and the
zero value. As a result, the remainder of the flow tube will remain
cloudy and will continue to accumulate dirt and grime to the point
where the flow tube will become unusable and thus will destroy the
function of the flow meter, requiring the flow meter to be disassembled
and cleaned.
An additional problem that is common to conventional flow meters
is that during the cleaning operation the flow of the liquid through
the flow meter either must be completely stopped or is substantially
disrupted, as taught by Finnish Patent No. 61759 by a reversal
of the flow or the insertion of a brush that engages the sides of
the flow meter. Such disturbances in the flow of the liquid through
the flow meter has serious consequences for the equipment being
cooled by the liquid flowing through the flow meter, possibly leading
to damage and failure of such equipment due to a disruption in the
flow of cooling water to the seals thereof.
Additionally, many conventional flow meters now are equipped with
low flow alarms that are triggered if the flow decreases under a
preset limit. Generally, such alarms are connected to the process
control system so that when the alarm is triggered, the entire process
is shut down. As a consequence, when conventional flow meters, such
as those discussed above, are cleaned, the floats tend to move past
the lower limit set point of the alarms triggering the alarm and
shutting down the system. To avoid false alarms, such as when the
flow meter is being cleaned, the control systems for such flow meters
require a delay or bypass circuit that will switch on while cleaning.
However, in spite of such delays and spite of these delay circuits,
false alarms still occur frequently as sometimes it is necessary
to perform multiple cleaning operations to substantially completely
clean the flow meter of accumulated dirt and grime therein. Thus,
the cleaning function performed by conventional flow meters generally
is incomplete and causes disruptions in the system that can lead
to system shutdown or other problems.
Therefore, it can be seen that a need exists for a variable area
flow meter which has a self-cleaning function that quickly and completely
cleans the flow tube thereof of any accumulated dirt and debris
without substantially disrupting the flow of the fluid medium therethrough.
Accordingly, it is the provision of a flow meter with an improved
self cleaning function to which the present invention is primarily
directed.
SUMMARY OF THE INVENTION
Briefly described, the present invention comprises a variable area
flow meter to be used as part of a regulation and maintenance system
for measuring the rate of flow of a fluid medium. In a preferred
from of the invention, the flow meter includes a housing having
integrally formed therein a flow channel or passage extending through
the housing and communicating with an inlet channel and an outlet
channel. The inlet channel delivers a flow of the fluid medium into
the housing while the outlet channel provides a means for permitting
the fluid to flow from the housing.
A transparent flow tube is mounted in the housing along the flow
path of the medium. A scale is printed on the flow tube to provide
a gauge for measuring the flow rate of the fluid through the flow
meter. An adjustable set point indicator mounted within the housing,
positioned above and parallel to the flow tube, extending partially
along the length of the flow tube. The set point indicator provides
a visual indication of whether the desired volume of flow through
the flow meter is being met.
An indicating and cleaning assembly is inserted into and extends
along the flow channel, received within the flow tube, for cleaning
the flow tube of accumulated dirt and grime. The indicating and
cleaning assembly includes a metering member or shaft that extends
along the flow channel and is movable therealong. The shaft has
proximal end that extends through the housing of the flow meter
and is attached to a locking button that can be moved laterally
to pull the shaft along the flow channel during cleaning, and a
distal end spaced from the proximal end and generally positioned
adjacent the point where the inlet channel connects to the flow
channel. A cleaning member is attached to the distal end of the
shaft and is movable along the flow tube with the movement of the
shaft along the flow channel. The cleaning member generally is a
substantially circularly shaped disc or ring of a diameter approximately
equal to the diameter of the flow tube. The cleaning member thus
tends to engage and scrape the sides of the flow tube as it is moved
therealong with the movement of the shaft to clean the flow tube
of accumulated dirt and grime. The cleaning member further includes
a series of flow openings formed therein to enable free flowing
of the fluid therethrough.
A float is mounted on the shaft between the proximal end of the
shaft and the cleaning member and includes a flow opening formed
approximately through its center and through which the shaft extends
and through which the fluid medium flows. The float is movable along
the shaft in response to the flow of the fluid medium through the
flow channel to indicate the rate of flow of the fluid medium through
the flow channel, as shown by the scale printed on the flow tube.
A spring is positioned between the movable float and the housing
at the end of the flow tube adjacent the outlet channel. The spring
biases the float toward the distal end of the shaft, urging the
float against the force of the flow of the fluid medium through
the flow tube.
A sensor is mounted to the housing, positioned above the flow channel
adjacent the flow tube. The sensor generally is an inductive sensor
that detects the presence of the float positioned therebelow, which
is indicative of a proper operation and normal flow of fluid through
the flow meter. Should the flow of the fluid through the flow meter
be disrupted, and the float thus moved toward the distal end of
the shaft and from beneath the sensor, the sensor, will signal an
alarm and shut down the system.
The cleaning function of the flow meter is carried out by the scraping
motion of the float and cleaning member with the side wall of the
flow tube as the shaft is pulled along the length of the flow channel.
The scraping movement of the float and cleaning member effectively
removes accumulated dirt and grime from the flow tube to clean the
flow tube and maintain the flow tube in proper working operation.
Further, the cleaning function is carried out without a disruption
in the flow of the fluid medium through the flow channel. Instead,
the fluid medium continues to flow through the flow openings of
the cleaning ring and the flow opening through the float. The continued
flow of the fluid medium through the flow channel also assists in
washing away collected dirt and debris scraped from the side wall
of the flow tube. As a result, the flow tube of the flow meter is
quickly and effectively cleaned by the cleaning assembly without
a disruption in the flow of the fluid medium therethrough.
Various objects, advantages and features of the present invention
will become apparent to those skilled in the art upon reading the
following detailed description when viewed in conjunction with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of the flow meter with the flow indicating
and cleaning assembly thereof shown in dashed lines.
FIG. 2 is a side elevational view of the flow meter taken in cross-section,
showing the path of flow of liquid through the flow meter.
FIG. 3 is a perspective view or the flow indicating and cleaning
assembly.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now in greater detail to the drawings in which like numerals
indicate like parts throughout the several views, FIG. 1 illustrates
a flow meter 10 for measuring the rate of flow of a fluid cooling
and lubricating medium (not shown), such as water, oil, etc. about
the bearing seal of a conventional flow pump. The flow meter 10
includes a substantially rectangular housing 11. The housing 11
is typically constructed from a durable high-strength material such
as TEFLON.RTM. or a similar hard plastic that has a high chemical
and thermal resistance to withstand harsh working conditions such
as, for example, in a paper mill. The housing includes a front 12
rear 13 a first side edge 14 a second side edge 16 top 17 and
bottom 18.
As shown in FIG. 1 a pressure gauge 21 is mounted to the front
12 of the housing 11. The pressure gauge 21 which is of conventional
construction, measures the pressure of the fluid (not shown) flowing
through the flow meter 10 in both pounds per square inch (psi) and
Mega-Pascals. An inlet pipe connector 22 is affixed to the bottom
18 of the housing 11 adjacent the first side edge 14 and extends
downwardly from the bottom 18. The inlet pipe connector 22 connects
a flow inlet pipe (not shown) for the fluid to an inlet channel
23 (FIG. 2). As FIG. 2 illustrates, the inlet channel 23 extends
upwardly through the housing 11 adjacent and parallel to side edge
14 and connects to a horizontally aligned flow channel 24. The flow
channel 24 extends longitudinally through the housing from the first
side edge 14 to the second side edge 16 of the housing and defines
a substantially cylindrical passage from the flow of the fluid through
the housing as indicated by Arrows A.
A flow regulation valve 26 is mounted along the first side edge
14 of the housing 11 and extends partially through the housing into
communication with the flow channel 24 and inlet channel 23. The
flow regulation valve 26 can be manipulated through the use of a
key (not shown) inserted into the end of the flow regulation valve
26 and rotated so as to close or open the passage between the inlet
channel 23 and the flow channel 24 to restrict or increase the flow
of the fluid passing from the inlet channel 23 into the flow channel
24. Thus, the amount of fluid in the flow channel 24 can be adjusted
quickly and easily as required.
A flow tube 27 is positioned in line with the flow channel 24
extending partially along the length of the flow channel in the
path of flow of the fluid through the housing. As shown in FIGS.
1 and 2 flow tube 27 is a generally cylindrical member formed from
a clear, transparent plastic or glass and has an inner wall 28
an outer side wall 29 and first and second open ends 31 and 32.
As shown in FIG. 1 a cutaway portion 33 is formed in the top 17
and front 12 of the housing 11 exposing a portion of the flow tube
to visual inspection. A scale 34 is printed on the portion of the
outer sidewall 29 of the flow tube 27 exposed by the cutaway 33
and provides a standard for measuring the rate of fluid flow through
the flow meter 10. The scale 34 has a zero point 36 and includes
a series of indicator marks 37 spaced equidistantly from one another
to indicate the rate of flow of the fluid medium in, for example,
gallons per minute. It also should be understood that an additional,
separate scale can be provided that measures the flow rate of the
fluid flow in, for example, liters per minute. If a different scale
is needed, the flow tube 27 simply can be rotated to bring the desired
scale into view.
As shown in FIGS. 1 and 2 a set point indicator 38 is positioned
above and extends parallel to the flow tube, aligned with the scale
34. The set point indicator generally is a colored rod or pin mounted
to the housing, projecting into the cutaway portion 33 and movable
along the length of the flow tube by the engagement of a key (not
shown) therewith inserted into the housing as indicated in FIG.
2. The set point indicator can be adjusted to a desired position
along the scale to indicate the flow volume desired for the particular
operation in which the flow meter is used.
As shown in FIGS. 1 and 2 an indicating and cleaning assembly
40 is removably mountable within the flow channel 24 of the housing
11 of the flow meter 10. The indicating and cleaning assembly is
received within and extends along the length of the flow channel
24 and the flow tube 27 and is secured to the housing by a locking
bearing 41. The locking bearing 41 generally is a cylindrical plug
having a threaded connector portion 42 that mates with threads 43
formed about an opening 44 formed in the housing through which the
indicating and cleaning assembly is received.
As shown in FIG. 2 the indicating and cleaning assembly 40 includes
a metering member or shaft 46 that extends along the length of the
flow channel and flow tube and projects through the locking bearing
41 extending outside of the housing. The shaft 46 includes a proximal
end 47 that is maintained outside the housing 11 as shown in FIGS.
1 and 2 and a distal end 48 (FIG. 2) spaced from the proximal end
47 and generally positioned adjacent the first open end 31 of the
flow tube 27. The shaft 46 generally is constructed from a rigid,
durable material such as plastic and includes a flat 49 formed along
one side thereof, extending and tapering inwardly from the distal
end 48 thereof toward its proximal end 47. The shaft thus has a
substantially semi-circular configuration along the portion thereof
at which the flat 49 is formed. The proximal end 47 of the shaft
46 is attached to a locking button 51 (FIGS. 1 and 2) that is threadably
connectable to the locking bearing 41 to secure the locking button
against the housing of the flow meter during the normal function
of the flow meter. As FIGS. 2 and 3 illustrate, a cleaning member
52 is mounted to the distal end 48 of the shaft 46. The cleaning
member 52 generally is a substantially circularly shaped disk having
a diameter approximately equivalent to the diameter of the inner
side wall 28 of the flow tube 27 and includes a gasket or cleaning
ring 53 applied about its circumference. The cleaning ring 52 generally
is formed from rubber or a similar elastic material and engages
the inner side wall of the flow tube in tight frictional contact.
Thus, as the cleaning member 51 is moved along the length of the
flow tube, the cleaning tube tends to scrape accumulated dirt and
debris from the inner side wall of the flow tube. A series of flow
openings 54 (FIG. 3) are formed in the cleaning member, spaced from
one another. The flow openings 54 enable the fluid to flow substantially
unrestricted through the cleaning member and along the flow tube.
A float 56 is mounted on the shaft and is movable therealong between
the cleaning member 52 at the distal end 48 of the shaft and the
locking bearing 41 adjacent the proximal end 47 of the shaft. The
float is a substantially hollow, cylindrical member formed from
a metal such as steel or similar material and includes an inner
wall 57 (FIG. 3), an outer wall 58 an open end 59 and a substantially
closed end 61. An indicator ring 62 is mounted at the closed end
61 of the float and generally is formed from a rigid, durable plastic
material. As shown in FIG. 1 the indicator ring 62 functions as
a means for indicating the rate of flow of the fluid through the
flow meter by its position along the scale 34 applied to the flow
tube 27. Further, the position of the indicator ring along the scale
in relation to the set point indicator 38 provides a quick visual
indication as to whether the desired level of a fluid flow through
the flow meter is achieved. The indicator ring 62 and the float
56 have a diameter approximately equivalent to the diameter of the
inner side wall 28 (FIG. 2) of the flow tube and engage the inner
side wall of the flow tube in scraping contact so as to scrape and
clean accumulated dirt and grime from the inner side wall of the
flow tube during a cleaning operation. As shown in FIGS. 3 and 4
an aperture or flow opening 63 is formed in the closed end 61 of
the float 56. The shaft 46 extends through the aperture 63 to support
the float 56. The area between the aperture 63 and the flat portion
49 along metering member 46 forms a variable area flow space 64
through which the system fluid flows as it passes through the flow
tube 27.
A compression spring 66 is positioned within the confines of the
inner wall 57 of the float 56 and bears against the closed end
61 of the float 56 through the open end 59 of the float and is affixed
to a stop 67 positioned adjacent the second end 37 of the flow tube
27. As FIG. 2 indicates, the spring 66 functions as a means for
biasing the float along the length of the flow tube 27 in the direction
of Arrows B, toward the first end 31 of the flow tube 27. As shown
in FIG. 3 the stop is a generally cylindrically shaped disk formed
from rubber or a plastic material and having a series of flow openings
68 therethrough. The stop 67 acts as a bearing surface against which
the spring is compressed by the flow of the fluid against the float.
As shown in FIGS. 1 and 2 a sensor 71 is mounted to the housing
11 of the flow meter 10 aligned with the flow channel 24. The sensor
generally is an inductive sensor that reads the presence of the
metal float 56 thereunder, although other types of conventional
sensors capable of detecting the presence or absence of the float
56 likewise can be used. The sensor is linked to the control system
for the process to notify the control system if an emergency or
problem arises. An indicator such as an LED or light 72 is mounted
to the sensor and provides an immediate visual indication of the
existence of a problem such as a low flow condition. During normal
operation of the flow meter, a portion of the float 56 generally
is positioned beneath the sensor 71 as shown in FIG. 2 and the
LED indicator 72 remains unlit indicating a normal operating condition.
If the flow becomes disrupted, and the float means moves out from
beneath the sensor 71 the sensor is triggered indicating a low
flow or emergency condition under which condition the LED indicator
flashes indicating an emergency, and the control system for the
monitoring and regulating system is notified, potentially shutting
the system down.
As shown in FIG. 2 an outlet channel 73 is formed in the housing
11 and extends from the flow channel adjacent the second end 32
of the flow tube 27 downwardly through the housing to an outlet
pipe connector 74 shown in FIG. 1. The outlet channel 73 enables
the sealing water to exit the housing. The outlet pipe connector
74 attaches to an outlet flow pipe (not shown) which delivers the
fluid, such as sealing water, to the pump seal (not shown).
In operation of the flow meter 10 (FIG. 1), in a fluid flow monitoring
and regulating system, the flow meter is installed along the fluid
delivery line for the system, such as along the line for the delivery
of sealing water to a pump seal, and the set point indicator 38
is adjusted to a desired flow volume set point. A fluid flow (not
shown) is delivered to the flow meter 10 through an inlet flow pipe
(not shown) connected to inlet pipe connector 22. The fluid flows
into the inlet channel 23 (FIG. 2) in the direction of Arrows A
and passes upwardly to the flow channel 24. The fluid flow is regulated
by the adjustment of regulation valve 26 which opens up or closes
off the inlet channel 23 to adjust the flow of fluid into the flow
meter.
The fluid flows against the float 56 urging the float along the
flow tube in the direction of Arrows A and against the spring 66.
The float is urged in the direction of Arrows A until the force
of the flow through the aperture 63 of the float is equalized by
the force of the spring 66 urging the float in the direction of
Arrow B against the force of the fluid flow. The position of the
indicator ring 62 mounted to the float can be read through the transparent
flow tube and, by its position along the scale, indicates the rate
of the flow of fluid through the flow meter. The flow then is adjusted
by manipulation of the regulation valve to match the desired set
point and the system is started.
As indicated in FIG. 1 once enough dirt and debris has accumulated
within the flow tube 27 to necessitate cleaning, the locking button
51 is unscrewed or otherwise unsecured from the locking bearing
41 and is pulled outwardly from the housing in the direction of
Arrow C. As the locking button is pulled outwardly in the direction
of Arrow C, the shaft 46 correspondingly is moved along the length
of the flow channel in the direction of the flow of fluid therethrough.
The movement of the shaft along the flow channel causes the cleaning
member 52 and float 56 likewise to be moved along the length of
the flow channel in the direction of Arrows A. The tight frictional
contact of the cleaning ring 53 of the cleaning member 52 and the
indicator ring 62 of the float 56 with the inner side wall 28 of
the float tube 27 causes the cleaning ring 52 of the cleaning member
and the indicator ring 62 to engage and scrape the surface of the
inner side wall of the flow tube so as to scrape and remove any
accumulated dirt and grime from the inner side wall of the flow
tube. This scraping operation is repeated as the locking button
is released and the cleaning member and float are returned to their
normal operating positions. As a result, the dirt and debris that
is accumulated along the inner side wall of the float tube effectively
is removed by the scraping action of the cleaning ring of the cleaning
member and the indicator ring of the float so as to effectively
clean the entire length of the flow tube so that the float tube
remains clear and unobstructed.
During a cleaning operation, the flow of fluid through the flow
channel of the flow meter remains uninterrupted. Instead, the fluid
continues to flow through the flow openings 54 of the cleaning member
and through the aperture or flow opening 63 of the float 56. The
force of the flow of fluid flow further tends to maintain the spacing
between the cleaning member and the float so as to ensure that the
flow of fluid will remain substantially uninterrupted and that the
float will return to its flow indicating position quickly and without
requiring additional readjustment. Further, the float remains positioned
beneath the alarm sensor mounted to the housing of the flow meter
so that the sensor is not inadvertently triggered during the cleaning
operation. Instead, the flow tube is substantially cleaned of all
accumulated dirt and debris in a quick and simple cleaning operation
while at the same time the flow of fluid through the flow meter
is maintained relatively constant. Accordingly, the cleaning of
the flow meter of the present invention is quickly and easily accomplished
without causing a disruption in the flow of sealing or cooling fluid
to the seal of a pump or similar device, and which further does
not falsely trigger the alarm system for the cooling and water monitoring
system resulting in the entire shut down of the system.
Once the flow tube has substantially been cleaned of all the accumulated
dirt and grime therein, the locking button 51 is released and returned
in the direction of Arrow C' by the pressure of the spring 66 of
the indicating and cleaning assembly 40. As a result, the float
and indicator ring 62 are returned to their flow indicating position
along the scale of the flow tube while the continued flow of fluid
through the flow tube washes the removed dirt and debris out of
the outlet channel 73 to complete the cleaning of the flow meter
10.
Although this invention has been described in detail in a preferred
embodiment, it will be understood by those skilled in the art that
numerous changes and modifications may be made thereto without departing
from the spirit and scope of the invention as set forth in the following
claims. |