Abstrict An air flow meter has a cylindrical housing to be coupled to an
intake air conduit of a vehicle in a way that a main passage is
formed within said housing. An egg-shaped member has a bypass passage
formed therein is supported by a plurality of supporting members
in a center of the main passage. A flow rate detecting resistance
is provided in the bypass passage. There are two throttling portions
formed within the cylindrical housing. A downstream throttling portion,
which is provided near an outlet of the bypass passage, throttles
a flow of air in the main passage near the outlet of the bypass
passage so as to cause air in the main passage to be introduced
into the inlet of bypass passage by a pressure difference caused
thereby. An upstream throttling portion, which is provided upstream
of the downstream throttling portion, throttles a flow of air in
the main passage so that the flow of air in the main passage is
equalized.
Claims What is claimed is:
1. An air flow meter comprising:
a housing which has an inlet portion and an outlet portion between
which is formed a main passage through which air flows;
a bypass passage forming member, provided substantially in a center
of said main passage of said housing, including an inlet and an
outlet opened at an outer periphery of said bypass forming member
at a location opposing an inner surface of said housing for forming
a bypass passage which is communicated with said main passage;
flow rate detecting means, provided in said bypass passage, for
detecting a flow rate of air flowing through said bypass passage;
downstream throttling means formed between said inner surface of
said housing and an outer surface of said bypass passage forming
member, for throttling a flow of air in said main passage near said
outlet of said bypass passage at a first throttling area so as to
cause said air in said main passage to be introduced into said inlet
of said bypass passage; and
upstream throttling means, which is provided between said inner
surface of said housing and said outer surface of said bypass passage
forming member and surrounding said outer surface of said bypass
passage forming member at a first location upstream of said downstream
throttling means to form a second throttling area which is smaller
than said first throttling area of said downstream throttling means,
for limiting a flow of air in each cross-sectional segment of said
first location of said main passage so that the flow of air in said
main passage is equalized.
2. An air flow meter as set forth in claim 1 wherein said housing
is coupled to an intake air passage of an internal combustion engine.
3. An air flow meter as set forth in claim 1 wherein said bypass
passage extends substantially parallel to a flow of air flowing
through said main passage so that a flow of said introduced air
is equalized while such an air flows through said bypass passage.
4. An air flow meter as set forth in claim 1 wherein said bypass
passage forming member has an air passage surrounding said bypass
passage.
5. An air flow meter as set forth in claim 1 wherein said bypass
passage forming member is supported by a plurality of ribs coupled
between said housing and said bypass passage forming member.
6. An air flow meter as set forth in claim 5 wherein said ribs
include heat conduction preventing means for preventing heat of
said housing from transferring to said bypass passage forming member.
7. An air flow meter as set forth in claim 1 wherein said bypass
passage forming member includes a control circuit formed therein
for controlling said flow rate detecting means in a way that a temperature
of said control circuit approaches that of air within said main
passage.
8. An air flow meter as set forth in claim 1 wherein said bypass
passage forming member is an egg-shaped member.
9. An air flow meter as set forth in claim 1 wherein said flow
rate detecting means includes a resistance which radiates heat when
electric current is supplied thereto, and at least two supporting
pins which extend from a downstream end of said bypass passage toward
upstream of said bypass passage, and having extended portions so
as to support said resistance with said extended portions.
10. An air flow meter as set forth in claim 9 wherein said each
supporting pin has a straight portion which extends parallel to
a direction of air flow in said bypass passage, and a bent portion
which is formed upstream of said straight portion at a right angle
to a direction of air flow in said bypass passage so as to support
said resistance therewith.
11. An air flow meter as set forth in claim 9 wherein said supporting
pins are oriented in a nonparallel relation to a direction of air
flow in said bypass passage.
12. An air flow meter as set forth in claim 9 wherein each said
supporting pin has a heat conducting members on an upstream end
thereof.
13. An air flow meter comprising:
a housing, which has an inlet portion and an outlet portion, forming
a main passage through which air flows;
a bypass passage forming member, provided substantially in a center
of said main passage of said housing, which has an inlet and an
outlet opened at an outer periphery of said bypass passage forming
member, at a location opposing an inner surface of said housing,
for forming a bypass passage therein which is communicated with
said main passage and extends long enough to equalize a flow of
air introduced from said main passage through said inlet into said
bypass passage;
flow rate detecting means, provided in said bypass passage, for
detecting a flow rate of air flowing through said bypass passage;
downstream throttling means formed between said inner surface of
said housing and an outer surface of said bypass passage forming
member, for throttling a flow of air in said main passage at a first
throttling area near said outlet of said bypass passage so as to
cause air in said main passage to be introduced into an inlet of
said bypass passage; and
upstream throttling means, which is provided between said inner
surface of said housing and said outer surface of said bypass passage
forming member and surrounding said outer surface of said bypass
passage forming member at a first location upstream of said downstream
throttling means to form a second throttling area which is smaller
than said first throttling area of said downstream throttling means,
for limiting a flow of air in each cross-sectional segment of said
first location of said main passage so that the flow of air in said
main passage is equalized.
14. An air flow meter as set forth in claim 13 wherein said housing
is coupled to an intake air passage of an internal combustion engine.
15. An air flow meter as set forth in claim 13 wherein said bypass
passage forming member is an egg-shaped member.
16. An air flow meter as set forth in claim 13 wherein said bypass
passage forming member has an air passage surrounding said bypass
passage.
17. An air flow meter as set forth in claim 13 wherein said bypass
passage forming member is supported by a plurality of ribs coupled
between said housing and said bypass passage forming member.
18. An air flow meter as set forth in claim 17 wherein said ribs
include heat conduction preventing means for preventing heat of
said housing from transferring to said bypass passage forming member.
19. An air flow meter as set forth in claim 13 wherein said bypass
passage forming member includes a control circuit formed therein
for controlling said flow rate detecting means in a way that a temperature
of said control circuit approaches that of air within said main
passage.
20. An air flow meter as set forth in claim 13 wherein said flow
rate detecting means includes a resistance which radiates heat when
electric current is supplied thereto, and at least two supporting
pins which extend from near a downstream end of said bypass passage
toward upstream of said bypass passage and support said resistance.
21. An air flow meter as set forth in claim 20 wherein said each
supporting pin has a straight portion which extends parallel to
a direction of air flow in said bypass passage, and a bent portion
which is formed upstream of said straight portion at a right angle
to a direction of air flow in said bypass passage so as to support
said resistance therewith.
22. An air flow meter as set forth in claim 20 wherein said supporting
pins are provided in a non-parallel direction to a direction of
air flow in said bypass passage.
23. An air flow meter as set forth in claim 20 wherein each said
supporting pin has two heat conducting members on an upstream end
thereof.
24. An air flow meter for a vehicle comprising:
a cylindrical housing which has an inlet portion, an outlet portion,
and a main passage therein through which intake air flows;
an egg-shaped member, provided in said main passage of said housing,
which has an inlet, an outlet, and a bypass passage therein which
is communicated with said main passage;
a plurality of supporting members for supporting said egg-shaped
member substantially in a center of said main passage of said cylindrical
housing;
flow rate detecting means, provided in said bypass passage, for
detecting a flow rate of intake air flowing through said bypass
passage;
downstream throttling means, which is provided near said outlet
of said bypass passage, for throttling a flow of air in said main
passage near said outlet of said bypass passage so as to cause a
pressure difference which causes air in said main passage to be
introduced into said inlet of said bypass passage; and
upstream throttling means, which is provided at a first location
upstream of said downstream throttling means, having a throttling
area which is smaller than that of said downstream throttling means,
for limiting a flow of air in each portion of said first location
of said main passage so that the flow of air in said main passage
is equalized.
25. An air flow meter as set forth in claim 20 wherein said bypass
passage is formed to extend long enough to equalize a flow of air
introduced from said main passage through said inlet into said bypass
passage.
Description FIELD OF THE INVENTION
The present invention relates to an air flow meter having a bypass
passage, and more particularly to a hot-wire type air flow meter
for an automotive internal combustion engine, which constitutes
an intake system of the internal combustion engine, and is adapted
to detect and control the flow rate of intake air.
BACKGROUND OF THE INVENTION
Conventional hot-wire type air flow meters having a bypass passage
are known as disclosed in U.S. Pat. Nos. 3314290 and 4709581
Japanese laid-open patent application 57-105551 and Japanese laid-open
utility model application 56-163668.
According to the above-disclosed conventional air flow meters,
an outlet of a bypass passage is opened toward a throttling portion
formed within an intake conduit in such a way that intake air flowing
through the intake conduit is introduced into the bypass passage
by the pressure difference that occurs between an inlet portion
of the bypass passage and the throttling portion. The flow rate
of air introduced within the bypass is detected by a hot-wire sensor
provided in the bypass passage. When this kind of air flow meter
is used for measuring the flow rate of intake air of an internal
combustion engine for an automobile, the air flow meter is provided
between an air cleaner and a throttle valve. For example, the air
flow meter may be directly attached to the air cleaner casing. In
such a case, however, an air flow of the introduced air is disturbed
within the air cleaner casing before being monitored by the air
flow meter. Therefore, an air flow near an outlet of the air cleaner
casing becomes unequally distributed, and therefore the air flow
immediately upstream of the air flow meter is similarly unequally
distributed. The same phenomenon occurs when an intake conduit upstream
of the air flow meter is bent near the air flow meter, or when a
filter element of the air cleaner is soiled.
When there is unequal air flow upstream of the air flow meter,
the flow rate of air introduced into the bypass passage is different
from the average flow rate of intake air. As a result, an inaccurate
flow rate is detected by the hot-wire sensor because of the above-described
unequal air flow.
SUMMARY OF THE INVENTION
An object of the present invention is to provide an air flow meter
which is capable of accurately detecting the flow rate even when
an unequal air flow is introduced into the air flow meter.
For the purpose of achieving the above object, the invention comprises
the following elements:
a housing which has an inlet portion and an outlet portion between
which is formed a main passage through which air flows;
a bypass passage forming member, provided in said main passage
of said housing, which has an inlet and an outlet for forming a
bypass passage therein which is communicated with said main passage;
flow rate detecting means, provided in said bypass passage, for
detecting a flow rate of air flowing through said bypass passage;
downstream throttling means for throttling a flow of air in said
main passage near said outlet of said bypass passage so as to cause
said air in said main passage to be introduced into said inlet of
said bypass passage; and
upstream throttling means, which is provided at a first location
upstream of said downstream throttling means having a throttling
area which is smaller than that of said downstream throttling means,
for limiting a flow of air in each portion of said first location
of said main passage so that the flow of air in said main passage
is equalized.
According to this structure of the present invention, a part of
the introduced air in the main passage is introduced into the bypass
passage by the downstream throttling means.
Meanwhile, an air flow near the inlet portion of the housing is
throttle by the upstream throttling portion so that the introduced
air from the inlet portion of the housing turns to a circumference
direction. As a result, the air flow downstream of the upstream
throttling portion is equalized throughout the entire circumference
of the inlet portion of the housing.
Accordingly, the flow rate in the bypass passage corresponds to
the average flow rate of intake air flowing through the main passage.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other aspects of the present invention will now be described
in detail with reference to the accompanying drawings, wherein:
FIG. 1 is a partial sectional view showing a I--I section of a
hot-wire type air flow meter of a first embodiment according to
the present invention;
FIG. 2 is a plan view of the air flow meter in a direction from
an arrow B shown in FIG. 1;
FIG. 3 is a graph showing a ratio of the main passage area within
the air flow meter of the first embodiment of the present invention;
FIG. 4 is a schematic view showing air flow and placement of the
flow detecting resistors in the first embodiment of the present
invention;
FIG. 5 is a schematic view showing air flow in the first embodiment
of the present invention;
FIG. 6 is a schematic view showing an experimental apparatus applied
to the first embodiment of the present invention;
FIG. 7 is a sectional view of the experimental apparatus along
a line V--V shown in FIG. 6;
FIG. 8 is a schematic view showing an experimental apparatus as
a reference example to be used to compare with the apparatus shown
in FIG. 6;
FIG. 9 is a sectional view of the experimental apparatus in a direction
along a line VII--VII shown in FIG. 8;
FIG. 10 is a characteristic graph showing a flow rate distribution
in the first embodiment of the present invention, and showing a
flow rate distribution in the reference example;
FIG. 11 is a characteristic graph showing error values of the detected
flow rate in the first embodiment according to the present invention,
and error values of the detected flow rate in the reference example;
FIG. 12 is a characteristic graph showing a relationship between
area ratio at throttling portions and the error value of the detected
flow rate;
FIG. 13 is a partial sectional view showing a structure of a second
embodiment of the present invention;
FIG. 14 is a characteristic graph showing a relationship between
an intake air temperature and the error value of the detected flow
rate when the second embodiment is used;
FIG. 15 is a plan view showing an air flow meter of a third embodiment
according to the present invention;
FIG. 16 is a sectional view showing a section cut by a XVI--XVI
line shown in FIG. 15;
FIG. 17 is a plan view showing a rib in a fourth embodiment according
to the present invention;
FIG. 18 is a sectional view showing a structure of an air flow
meter of a fifth embodiment according to the present invention;
FIG. 19 is an electric circuit of the fifth embodiment according
to the present invention;
FIG. 20 is a characteristic graph showing a relationship between
an intake air temperature and the error value of the detected flow
rate when the fifth embodiment is used;
FIG. 21 is a partial sectional view showing a structure of an air
flow meter of a sixth embodiment according to the present invention;
FIG. 22 is a schematic view showing a supporting structure of a
resistance of the sixth embodiment according to the present invention;
FIG. 23 is a graph showing a temperature distribution when the
first embodiment is used;
FIG. 24 is a graph showing a temperature distribution when the
sixth embodiment is used;
FIG. 25 is a plan view showing a supporting structure of a resistance
of a seventh embodiment according to the present invention; and
FIG. 26 is a plan view showing a supporting structure of a resistance
of an eighth embodiment according to the present invention.
DETAILED DESCRIPTION OF THE INVENTION
First Embodiment
A first embodiment of the present invention is explained below
with reference to FIG. 1 through FIG. 12.
A hot-wire type air flow meter 100 is provided between an air flow
meter and a throttle valve of an internal combustion engine so that
it measures the flow rate of intake air which is introduced from
the air cleaner and then supplied to the engine. Intake air is introduced
into the air flow meter 100 from a direction indicated by an arrow
A in FIG. 1. The air flow meter has a cylindrical housing 1 in which
a main passage 2 of intake air is formed. An oval, egg-shaped center
member 4 is supported by four ribs 18 extending from the housing
1 so that center member 4 is disposed in the center of housing 1
as shown in FIG. 2. The shape of the center member 4 is such to
minimize the air resistance in the main passage. Both the housing
1 and the center member 4 are formed by an injected resin mold.
A diameter of the inlet portion 3 of the housing 1 is smaller than
that of the outlet portion 1c of the housing 1 in a way that an
upstream throttling portion B is formed adjacent to the inlet portion
3.
The center member 4 includes an upstream potion 5 and a downstream
portion 10. A bypass wall 5c of the upstream portion 5 is substantially
parallel to the cylindrical surface of the housing 1 and extends
from an upstream end 5a to a downstream end 5b so that a bypass
passage 7 is formed in the upstream portion 5. The bypass passage
7 is surrounded by a hollow portion 6. An inlet portion 8 of the
bypass passage 7 is provided downstream of the inlet portion 3 of
the main passage 2. The outer diameter of the upstream portion 5
is slowly enlarged from its upstream end 5a through its downstream
end 5b to form a downstream throttling portion C between the downstream
end 5b and an inner wall of housing 1 above a circular cover 9
in the main passage 2. The circular cover 9 has a center hole and
is coupled to the downstream end 5b so that its peripheral end 9a
is successively connected to the downstream end 5b.
A diameter of the downstream portion 10 of the center member 4
is a little smaller than that of the cover 9 so that a communication
passage 15 is formed between the cover 9 and the downstream portion
10. The communication passage 15 is connected through a center hole
9b of the cover 9 to the bypass passage 7. According to this structure,
an outlet portion 17 of the communication passage 15 which is of
a ring-shape as shown in FIG. 2 is opened between the peripheral
portion 9a of the cover 9 and the outer surface of the downstream
portion 10. The downstream portion 10 includes a control circuit
14 which is surrounded by hollow portion 11. The control circuit
14 is electrically connected to a flow rate detecting resistance
12 and a temperature compensating resistance 13. FIG. 4 shows both
resistances 12 and 13 respectively supported by supporting pins
121 and 122 and 131 and 132 so that they are exposed to air flow
within the bypass passage 7.
According to the above-described structure, an air flow passage
area of the main passage 2 changes between the inlet portion 3 and
the outlet portion 1c. This is shown in FIG. 3. FIG. 3 especially
shows an important feature that an air flow passage area of the
upstream throttling portion B is smaller than that of the downstream
throttling portion C.
An operation of the first embodiment is explained below. Intake
air from the air cleaner is introduced into the air flow meter 100
from the direction of arrow A as shown in FIG. 1. Since the air
flow passage area of the throttling portion C is smaller than that
of the inlet portion 3 of the housing 1 the air pressure in the
throttling portion C is lower than that in the inlet portion 3.
Therefore, the pressure of the outlet portion 17 of the communication
passage 15 is lower than that of the inlet portion 8 of the bypass
passage 7. This allows intake air to flow into the bypass passage
7 because of the pressure difference between the inlet portion 8
and the outlet portion 17. The flow rate of intake air flowing through
the bypass passage 7 is detected by the flow rate detecting resistance
12.
In this embodiment, even if intake air has an unequal air flow
distribution as shown in FIG. 5 this unequal air flow is equalized
when intake air passes the upstream throttling portion B. More specifically,
when an amount of air near an upper end of the inlet portion 3 is
more than the average amount of intake air, an air flow near the
upper end of the inlet portion is throttled by the upstream throttling
portion B so that the introduced air is deflected in a circumferential
direction as indicated in arrows D in FIG. 5. This throttling occurs
because only a certain amount of air per unit time can pass each
part of the throttling portion, and air flow more than this is routed
to another part of the throttling portion. Accordingly, air flow
is equalized by this limiting. As a result, the air flow downstream
of the upstream throttling portion B, the air flow near the outlet
portion 17 is equalized throughout the entire circumference of
the inlet portion 3. Meanwhile, the bypass passage 7 is sufficiently
narrow and long as to equalize the introduced air in the bypass
passage 7 when the introduced air flows through the bypass passage
7. Therefore, the introduced air in the bypass passage 7 is equally
discharged from the outlet portion 17. Accordingly, the flow rate
in the bypass passage 7 corresponds to the average flow rate of
intake air flowing through the main passage 2.
The above described equalization of air flow has been confirmed
by the following experiments which were carried out by the inventors
of the present invention. FIG. 6 shows an experimental apparatus
for measuring an operation of the first embodiment of the present
invention. This apparatus comprises a curved duct 20 and the air
flow meter 100 which is coupled to the duct 20. This apparatus allows
air flow rate to be measured at plural points X1 through X3 shown
in FIG. 7 each of which is selected at a predetermined interval.
FIG. 8 shows a reference apparatus for measuring an operation of
a reference example. This apparatus comprises the curved duct 20
and a straight duct 21 which is coupled to the duct 20. For the
purpose of comparing this apparatus with the above apparatus using
the air flow meter 100 air flow rate was measured at plural points
Y1 through Y3 shown in FIG. 9 each of which is selected at a predetermined
interval. FIG. 10 shows two kinds of distribution with respect to
each ratio of a flow rate V at each point to an average flow rate
V, which are made based on the above mentioned measurement. A continuous
line in FIG. 10 indicates a result of the first measurement that
the flow rate at each point X1 through X3 becomes almost an average
flow rate V according to the first embodiment. A broken line in
FIG. 10 indicates a result of the second measurement that the flow
rate at each point Y1 through Y3 is extremely different from the
average flow rate V according to the reference example. The difference
between the first embodiment of the present invention and the reference
example is also shown in FIG. 11.
FIG. 11 shows a measuring difference (error) between one case that
the flow rate was measure by using a straight duct (not shown in
the Figures), and the other case that the flow rate was measured
by using the curved duct 20. According to the measurement using
the first embodiment of the present invention, the error value is
less than 10% as shown in FIG. 11 even when the amount of the flowing
air is changed. However, according to the reference example, the
error value increases when the amount of the flowing air increases.
FIG. 12 shows a change of flow rate error value when a ratio of
the diameter of the upstream throttling portion B to the diameter
of the downstream throttling portion C is changed. As clearly shown
in FIG. 12 when the diameter of the upstream throttling portion
B (i.e. the throttling area of the upstream throttling portion B)
is smaller than the diameter of the downstream throttling portion
C (i.e. the throttling area of the downstream throttling portion
C), the error value is extremely low. In this first embodiment of
the present invention, the ratio of the diameter of the upstream
throttling portion B to the diameter of the downstream throttling
portion C is determined at 0.8 in consideration of the throttling
effect and a flow resistance in the upstream throttling portion
B.
Second embodiment
A second embodiment of the present invention is explained below
with reference to FIG. 13 and 14.
This second embodiment has a structure for minimizing the effect
that intake air within the bypass passage 7 is heated by heat of
the bypass wall 5c. FIG. 13 shows a structure that ring-shaped openings
250 and 260 are formed on the upper portion 205. According to this
structure, intake air is introduced from the ring-shaped opening
250 into the hollow portion 206 and then flows through the hollow
portion 206 along the cylindrical bypass wall 5c, and finally is
discharged from the ring-shaped opening 260 to the main passage
2. When the introduced intake air flows along the cylindrical bypass
wall 5c, the inside of the wall (hollow portion 206) is cooled by
the flowing air so that the temperature of the bypass wall 5c approaches
that of the flowing air. Accordingly, a temperature of the flowing
air within the bypass passage is maintained at a temperature of
intake air flowing through the main passage 2.
FIG. 14 illustrates a relationship between the temperature of the
bypass wall 5c and a measurement error value of air flow amount.
A continuous line L1 a broken line L2 and an alternate long and
short dash line L3 indicates intake air temperature, the temperature
of the bypass wall 5c shown in FIG. 13 and the temperature of the
bypass wall 5c shown in FIG. 1 respectively. A broken line L4 and
an alternate long and short dash line L5 respectively indicates
a change of measurement error value of air flow amount due to the
first embodiment and a change of measurement error value of air
flow amount due to the second embodiment. In this case, the measurement
error value of the second embodiment is lower than that of the first
embodiment as illustrated in lines L4 and L5 because the temperature
of the bypass wall 5c shown in FIG. 13 is closer to the intake air
temperature than the temperature of the bypass wall 5c shown in
FIG. 1.
Third embodiment
A third embodiment of the present invention is explained below
with reference to FIG. 15 and FIG. 16.
FIG. 15 and FIG. 16 show four ribs 318 each of which has three
inlet holes 320 and three outlet holes 340. Intake air flowing through
the main passage 2 is introduced from the inlet hole 320 into a
hollow portion 310 and discharged from the outlet hole 340. The
introduced intake air flowing through the hollow portion 310 causes
a temperature of the ribs 318 to approach the temperature of the
intake air.
Even when a temperature of the housing 1 is much higher than that
of intake air flowing through the main passage 2 the intake air
introduced within the hollow portion 310 prevents the high temperature
of the housing 1 from being transferred to the center member 4.
As a result, the temperature of the introduced intake air within
the bypass passage 7 is approximately the same as the temperature
of intake air flowing through the main passage 2 even when the housing
1 is very hot.
Fourth embodiment
A fourth embodiment of the present invention is explained below
with reference to FIG. 17.
FIG. 17 shows a structure of rib 418 which has a plurality of radiating
fins 430 for promoting a heat exchange between the rib 418 and intake
air within the main passage 2. As explained in the above third embodiment,
fins 430 prevent the high temperature of the housing 1 from being
transferred to the center member 4.
Fifth embodiment
A fifth embodiment of the present invention is explained below
with reference to FIG. 18 and FIG. 20.
FIG. 18 shows a circuit board of the control circuit 515 which
is disposed in the hollow portion 11 of the downstream portion 10.
FIG. 19 shows a bridge circuit in the control circuit 514. This
bridge circuit includes resistances 530 and 534 each of which is
respectively connected to the temperature compensating resistance
13 and the flow rate detecting resistance 12 and a resistance 532.
In this circuit, a differential operational amplifier 538 controls
a transistor 536 to maintain the bridge circuit as balanced. Voltage
generated at a point P12 is amplified by an output circuit 540 and
is output as Vo.
If the control circuit 540 were provided outside of the housing
1 resistance values of the resistances 530 532 and 534 would be
easily changed by radiant heat radiated from the internal combustion
engine. However, according to this fifth embodiment, a temperature
of the control circuit 540 approaches the temperature of intake
air flowing through the main passage 2 because the circuit board
is provided in the hollow portion 11 of the center member 4.
The inventors of the present invention measured error values of
air flow amount in the above described fifth embodiment. The measurement
was carried out as to an apparatus of the fifth embodiment in which
the control circuit 540 is provided in the hollow portion 11 as
shown in FIG. 18 and as to a reference apparatus in which the control
circuit is provided outside of the housing 1. FIG. 20 illustrates
a result of the measurement, namely a relationship between the temperature
of the control circuit and a measurement error value of air flow
amount. A continuous line L20 and an alternate long and two short
dashed lines L23 indicate intake air temperature and the temperature
of the housing 1 respectively. An alternate long and short dash
line L21 and a broken line L24 respectively indicate the temperature
of the control circuit 540 shown in FIG. 18 and a temperature of
the control circuit which is provided outside of the housing 1.
When the temperature of the control circuit is higher than that
of intake air as shown in the line L24 the measured error value
of air flow amount increases as shown in a broken line L26. However,
when the temperature of the control circuit is almost the same as
that of intake air as shown in line L21 the measured error value
of air flow amount is very low as shown by the alternate long and
short dash line L25.
Sixth Embodiment
A sixth embodiment of the present invention is explained below
with reference to FIG. 21 and FIG. 24.
FIG. 22 shows a structure of supporting pins 620 and 610 both of
which are bent perpendicular to the flowing direction (indicated
by the arrow A) of the introduced intake air within the bypass passage
7 to form bent portions 611 and 621. The flow rate detecting resistance
12 is supported by both bent portions 611 and 621. This supporting
structure increases a response of the flow-rate detecting resistance
12 to a temperature change of intake air.
The temperature response of the flow-rate detecting resistance
12 according to the sixth embodiment is explained by comparing the
supporting structure of the sixth embodiment with that of the first
embodiment. FIG. 23 shows a relationship between the supporting
structure of the flow rate detecting resistance 12 and the temperature
distribution of the supporting pins 121 and 122 according to the
first embodiment. A continuous line indicates a thermal conductivity
between air and the supporting pins 121 and 122. A broken line indicates
a temperature distribution of the supporting pins 121 and 122. When
the flow rate detecting resistance 12 is supported by the pins which
are parallel to the flowing direction (indicated by an arrow V)
of the introduced intake air within the bypass passage 7 a temperature
boundary layer 603 is formed around the supporting pins 121 and
122 as shown in FIG. 23. This temperature boundary layer 603 prevents
heat conduction between the supporting pins 121 and 122. Accordingly,
the thermal conductivity is getting lower from the end of the supporting
pins 121 and 122 toward the root thereof. As a result, the temperature
distribution is spread in a wide range X1 as shown in FIG. 23.
FIG. 24 shows a relationship between the supporting structure of
the flow rate detecting resistance 12 and the temperature distribution
of the supporting pins 610 and 620 according to the sixth embodiment.
A continuous line indicates the thermal conductivity between air
and the supporting pins 610 and 620.
A broken line indicates a temperature distribution near the bent
portions 611 and 621. When the flow rate detecting resistance 12
is supported by the bent portions 611 and 612 as shown in FIG. 22
a temperature boundary layer 605 is very thin near the bent portions
611 and 612 as shown in FIG. 24. As a result, the temperature distribution
near the bent portions 611 and 612 is formed in a range X3 which
is considerably shorter than the range X1 shown in FIG. 23. Since
the temperature distribution range X3 shown in FIG. 24 is shorter
than the range X1 shown in FIG. 23 the flow rate detecting resistance
12 according to the sixth embodiment reaches a stable operating
condition faster than that of the first embodiment when the engine
of the vehicle is started, namely, when electric current is supplied
to the resistance 12. In the meantime, when the vehicle is accelerated
or decelerated, the corresponding intake air sharply increases or
decreases. However, when the flow rate of intake air sharply increases
or decreases, the temperature of the flow rate detecting resistance
12 quickly changes in response to such increase or decrease according
to the sixth embodiment of the present invention.
Seventh Embodiment
A seventh embodiment of the present invention is explained below
with reference to FIG. 25.
FIG. 25 shows a structure of supporting pins 710 and 720 which
are diagonal to the flowing direction of intake air. According to
this structure, the same effect as the above-mentioned sixth embodiment
is obtained as to the quick temperature response of the flow rate
detecting
Eighth Embodiment
An eighth embodiment of the present invention is explained below
with reference to FIG. 26.
FIG. 26 shows a structure of supporting pins 810 and 820 on top
of which heat conducting members 811 and 821 are respectively provided.
According to this structure, the same effect as the above-mentioned
sixth embodiment is obtained as to the quick temperature response
of the flow rate detecting resistance 12.
Although only a few embodiments have been described in detail above,
those having ordinary skill in the art will certainly understand
that many modifications are possible in the preferred embodiment
without departing from the teaching thereof.
All such modifications are intended to be encompassed within the
following claims. |