Abstrict The improved flow meter has a generally cylindrical first tube
with a rod assembly received in the tube and centrally supported
therein. The rod portion of the rod assembly is tapered at a generally
uniform rate over at least a portion of its length. An orifice disk
has an aperture which is positioned generally concentric with the
rod. This aperture coacts with the rod for providing an indication
of the rate of flow of a fluid through the meter and against the
urging of a spring. When fluid flows through the meter, the disk
moves towards the second end of the tube and the magnitude of the
movement has a known relationship to the rate of flow. A second
embodiment of the flow meter includes a magnetized sleeve and a
follower, the latter confined for movement between the first inner
tube and the second outer tube. The orifice disk, sleeve and follower
move coincidently and the meter is thereby adapted for use with
opaque fluids. In either embodiment, the inventive flow meter is
configured to be easily disassembled and reassembled so that a particular
orifice disk may be replaced by a disk having a metering aperture
of a different diameter. The meter is thereby made useful to measure
flow rates over two or more different flow ranges.
Claims What is claimed is:
1. An improved flow meter for indicating the rate of flow of a
fluid flowing therethrough including:
-a generally cylindrical first tube having a longitudinal axis
and first and second ends;
-a rod assembly including a plurality of aperture plates and a
rod having first and second ends, the rod being supported at each
of its ends by an aperture plate and in a position to be generally
concentric with the tube, each aperture plate being attached to
an end of the rod, the rod having a metering section which is tapered
at a generally uniform rate over at least a portion of its length;
-a generally planar, sharp-edged first orifice disk having a circular
metering aperture positioned generally concentric with the metering
section and coacting therewith for providing an indication of the
rate of flow of a fluid through the meter;
-a spring confined within the tube for urging the disk toward the
first end of the tube;
-a porting assembly received within each end of the tube and arranged
to provide fluid-tight sealing engagement between the porting assembly
and the tube;
-each porting assembly being removably received within each end
of the tube and each aperture plate being attached to an end of
the rod by a removable, friction fastener;
the flow meter thereby being adapted for easy disassembly and substitutive
replacement of the orifice disk.
2. The flow meter of claim 1 further including a generally planar,
sharp edged second orifice disk which may be easily substituted
for the first orifice disk by disassembly of the flow meter, the
second orifice disk having a metering aperture of a diameter which
differs from that of the first orifice disk, the flow meter thereby
being adapted to provide an indication of the rate of flow within
either of two ranges of flow.
3. The flow meter of claim 2 wherein the minimum diameter of each
orifice disk, as measured normal to the longitudinal axis of the
tube when the disk is installed in the flow meter, is at least five
times the thickness of the disk as measured parallel to the longitudinal
axis of the tube.
4. The flow meter of claim 3 wherein each porting assembly is threadably
coupled to the first tube.
5. The flow meter of claim 1 further including:
-an annular, generally cylindrically shaped magnetized sleeve interposed
between the spring and the disk and confined within the first tube
for movement coincident with movement of the orifice disk;
-a follower formed at least in part of a magnetic material and
mounted adjacent the exterior of the first tube and in a magnetically
coupled relationship to the sleeve, the follower thereby exhibiting
movement which is substantially coincident with movement of the
sleeve;
-a generally cylindrical second tube having first and second ends
and being supported exterior the first tube in a concentric, spaced
relationship thereto for permitting free movement of the follower;
-a plurality of resilient glands for supporting the second tube,
each end of the second tube being supported by a gland in fluid-sealing
engagement therewith, each gland being retained in such sealing
engagement with the second tube by a porting assembly;
-the second tube being sufficiently transparent so that the position
of the follower can be observed;
the flow meter thereby being adapted for use with opaque fluids.
6. The flow meter of claim 5 further including a generally planar,
sharp edged second orifice disk which may be easily substituted
for the first orifice disk by disassembly of the flow meter, the
second orifice disk having a metering aperture of a diameter which
differs from that of the first orifice disk, the flow meter thereby
being adapted to provide an indication of the rate of flow within
either of two ranges of flow.
7. The flow meter of claim 6 wherein the second tube includes an
exterior surface and wherein each gland has a shoulder which protrudes
radially beyond such exterior surface to support such exterior surface
in a slightly spaced relationship from a generally planar surface
upon which the flow meter may be placed, the glands thereby aiding
in the prevention of scratching of such exterior surface.
8. The flow meter of claim 7 wherein the minimum dimension of each
orifice disk, as measured normal to the longitudinal axis of the
tube when the disk is installed in the flow meter, is at least five
times the thickness of the disk as measured parallel to the longitudinal
axis of the tube.
9. The flow meter of claim 8 wherein each porting assembly is threadably
coupled to the first tube.
10. An improved flow meter kit having interchangeable orifice disks
for indicating, within at least two flow ranges, the rate of flow
of a fluid flowing therethrough including:
-a generally cylindrical first tube having a longitudinal axis
and first and second ends;
-an elongate rod having a longitudinal axis and first and second
stud ends, the rod further including a metering section disposed
between the stud ends, the metering section being generally circular
in cross-sectional shape and tapered at a substantially uniform
rate over its length;
-an aperture plate mounted at each stud end, each aperture plate
being embodied as a circular disk having a central opening for mounting
to a stud end and further having at least one flow opening for permitting
the relatively free flow of fluid therethrough, each aperture plate
being secured to a stud end by a friction fastener, the aperture
plates thereby supporting the rod within the first tube in a manner
such that the longitudinal axes of the first tube and the rod are
generally coincident with one another;
-a circular, generally planar, sharp-edged first orifice disk having
a circular metering aperture concentrically formed in the disk and
positioned generally concentrically with the metering section, the
disk being movable with respect to the metering section upon the
occurrence of a change in the rate of flow of fluid through the
meter, the position of the disk providing an indication, within
a first flow range, of the rate of flow of a fluid through the meter;
-a spring confined within the tube for urging a disk toward the
first end of the tube;
-a porting assembly threadably received at each end of the first
tube, each porting assembly having a port fitting and a resilient
seal confined between the fitting and the first tube for providing
sealing engagement with the tube;
-each porting assembly being removably received at each end of
the tube; the flow meter kit further including:
-a separate generally planar, circular, sharp-edged second orifice
disk which may be easily substituted for the first orifice disk
by disassembly of the flow meter, the second orifice disk having
a circular metering aperture of a diameter which differs from that
of the first orifice disk, the second orifice disk thereby being
capable of providing an indication, within a second flow range,
of the rate of flow of a fluid through the meter;
the flow meter kit thereby being adapted to provide an indication
of the rate of flow within either of two ranges of flow, depending
upon whether the first disk or the second disk is installed therein.
11. The flow meter kit of claim 10 wherein the first orifice disk
and the second orifice disk each have a thickness and a diameter
and wherein the minimum diameter of each orifice disk is at least
five times the thickness of that disk.
12. The flow meter kit of claim 11 further including a plurality
of flow scales affixed to the exterior of the first tube, each scale
providing an indication of rate of flow over a separate range of
flows when the position of an orifice disk is viewed with respect
to such scale.
13. The flow meter kit of claim 10 further including:
-an annular, generally cylindrically shaped magnetic sleeve interposed
between the spring and the active disk and confined within the first
tube for movement coincident with movement of the active disk;
-a follower formed of a magnetic material and mounted adjacent
the exterior of the first tube and in a magnetically coupled relationship
to the sleeve, the follower thereby exhibiting flow-indicating movement
which is substantially coincident with movement of the sleeve; -a
generally cylindrical second tube having first and second ends and
being supported exterior the first tube in a concentric, spaced
relationship thereto for defining a free space therebetween to permit
free movement of the follower; -a plurality of resilient glands
for supporting the second tube, each end of the second tube being
supported by a gland in fluid-sealing engagement therewith, each
gland being retained in such sealing engagement with the second
tube by a porting assembly; -the second tube being sufficiently
transparent so that the position of the follower can be observed;
the flow meter thereby being adapted for use with opaque fluids.
14. The flow meter kit of claim 13 further including a plurality
of flow scales affixed to the exterior of the second tube, each
scale providing an indication of rate of flow over a separate range
of flows when the position of the follower is viewed with respect
to such scale.
Description Field of the Invention
This invention is related generally to fluid flow meters and, more
particularly, to a fluid flow meter which by interchange of parts
may be easily adapted for differing flow ranges and which may be
used with clear or opaque fluids.
Background of the Invention
Fluid flow meters are widely used for indicating the rate at which
a fluid, a liquid or a gas, is flowing through a conductor. Such
flow meters are typically installed in series with the conductor
and flow rates indicated in volumetric units per unit of time, e.g.,
gallons per minute.
Various structures are used to indicate rate of flow and one such
structure includes a hollow, spring biased, elongated piston which
includes an opening of reduced diameter at one end. This piston
coacts with a concentric tapered rod in a manner such that the area
of the annular space defined between the opening and the rod varies
with the relative position of the piston with respect to the rod.
As the rate of fluid flowing through the meter increases, the piston
will be urged in a direction to cause an increase in this annular
area, such movement being against the urging of the spring. The
piston continues movement and the area of the annular space continues
to increase until the differential pressure across the piston is
balanced against the opposing spring force. In other words, this
position of force balance determines piston position with respect
to the rod. An indication of flow is obtained by visually comparing
the position of the piston (or a follower which moves coincident
with the piston) relative to a flow rate scale mounted on the exterior
of the meter.
Similar flow meters use the same fundamental structure of a tapered
rod and piston and further incorporate switches and the like for
providing electrical signals at particular flow rates. Examples
of flow meters of these general types are shown in U.S. Pat. Nos.
3805611; 4349711; 4389901 and 4487077.
One of the disadvantages of such flow meters is that they are constructed
to provide an indication of flow rate over only a single range of
flows. For liquids, a meter of a particular configuration is usable
only for fluids within a relatively narrow range of viscosities.
If a user of such a flow meter encounters a need to measure a flow
rate which is outside the range for which the meter is constructed,
a separate, correctly calibrated flow meter must be purchased and
installed for that purpose. In a processing plant where a large
number of flow rates are routinely monitored at different locations
and where such flow rates may change dramatically over time, the
necessary inventory of flow meters is very significant.
Even if designers of earlier flow meters had appreciated how such
meters could be arranged to indicate a rate of flow within any one
of two or more ranges of flow, facilitating such an arrangement
would be difficult. That is, known flow meters of the aforementioned
type are constructed to prevent disassembly or at least make disassembly
very difficult.
In addition, such flow meters are often constructed to be merely
dustproof and this can be a disadvantage in some hostile industrial
environments. Examples of such environments are dairies and other
processing plants where water or chemical washdowns, including washing
of equipment, frequently occurs.
Yet another consideration is that the transparent tubular bodies
of some known flow meters are unprotected from accidental scratching
or other damage. Lack of care in handling on the part of installers
or store room handlers can impair the utility of such meters.
Still another disadvantage of such flow meters is that for any
given tubular body length, the amount of travel of the piston is
diminished. That is, the piston body occupies a significant portion
of the length of the tubular body and the total available amount
of piston travel is correspondingly reduced. The result is that
the accuracy with which the flow scale can be read is reduced since
such scale must be arranged along an indicating path of reduced
length. Further, the substitutive exchange of pistons to adapt a
meter to different flow ranges is relatively expensive.
An improved fluid flow meter which can be readily adapted for use
over any one of two or more flow ranges, which is impervious to
splashing liquids found in industrial environments, which affords
protection for the tubular body and which permits the use of a flow
scale of expanded length would be an important advance in the art.
Objects of the Invention
It is an object of this invention to overcome some of the problems
and shortcomings of the prior art.
Another object of this invention is to provide a fluid flow meter
which can be adapted for use over any one of two or more flow ranges.
Another object of this invention is to provide a fluid flow meter
which uses a thin orifice disk.
Yet another object of this invention is to provide a fluid flow
meter which may be easily disassembled and re-assembled.
Still another object of this invention is to provide a fluid flow
meter wherein an orifice disk may be easily replaced with another
disk to obtain indications of flow rates within a different range
of flows.
Another object of the invention is to provide an improved flow
meter which may be used with liquids having differing viscosities.
Another object of the invention is to provide an improved flow
meter which may be used with clear or opaque fluids.
Yet another object of the invention is to provide a fluid flow
meter in kit form wherein the kit includes at least two different
orifice disks.
Still another object of the invention is to provide a fluid flow
meter which affords protection for a transparent tubular body.
These and other important objects will be apparent from the descriptions
of this invention which follow.
Summary of the Invention
In a first embodiment, the improved flow meter has a generally
cylindrical first tube with a longitudinal axis and first and second
ends. A rod assembly is received in the tube and has each of its
ends supported by an aperture plate which is attached by a friction
type fastener. Support of the assembly within the tube is such that
the assembly is generally concentric with the tube. The rod portion
of the rod assembly has a metering section which is tapered at a
generally uniform rate over at least a portion of its length.
A generally planar, sharp-edged first orifice disk has a circular
metering aperture which is positioned generally concentric with
the metering section. This metering aperture coacts with the metering
section for providing an indication of the rate of flow of a fluid
through the meter. A spring confined within the tube urges the disk
toward the first end of the tube. When fluid flows through the meter,
the disk moves towards the second end of the tube and the magnitude
of the movement has a known relationship to the rate of flow.
A porting assembly is removably received within each end of the
tube and is arranged to provide fluid tight sealing engagement between
the porting assembly and the tube. Since the porting assembly may
be readily removed from each end of the tube and since the friction
type fasteners may also be easily removed and replaced, the flow
meter and its interior rod assembly may be quickly and easily disassembled.
Replacement of the orifice disk by a different disk, one having
a metering aperture of a different diameter, is thereby greatly
facilitated. The ability to easily make such disk substitutions
results in a flow meter useful to measure flow rates over two or
more different flow ranges.
In a highly preferred embodiment, the first tube will be sufficiently
transparent to permit viewing the position of the orifice disk.
If a user wishes to know only whether a flow is present or absent
or only wishes to obtain a gross indication of flow, any change
in the position of the disk is readily observable for those purposes.
However, it is preferred that the flow meter also provide an accurate
indication of the actual rate of flow and that such indication occur
irrespective of which orifice disk is installed in the meter. That
is, it is preferred that actual flow indication be available for
rates of flow within any of two or more flow ranges. A flow meter
of the type described above will have great utility when used with
clear fluids or with fluids which are somewhat translucent but not
so much so as to prevent observation of the position of an orifice
disk.
A second embodiment of the inventive flow meter is useful with
opaque fluids and includes, in addition to the structure described
above, an annular, generally cylindrical magnetic sleeve which is
interposed between the spring and the disk. Movement of the disk
will result in coincident movement of the sleeve. A follower is
formed at least in part of a magnetic material and is mounted adjacent
the exterior of the first tube. This follower is magnetically coupled
to the sleeve so that with changes in flow rate, the follower exhibits
movement which is substantially coincident with movement of the
sleeve.
A generally cylindrical second tube is supported at its first and
second ends. The second tube is supported exterior the first tube
in a concentric, spaced relationship for permitting movement of
the follower within the free space defined between the first tube
and the second tube. The first tube may be made of glass, plastic
or a non-magnetic metal, depending upon the particulars of the application
including the pressure of the fluid with which the meter is to be
used. The second tube is sufficiently transparent to permit observation
of the position of the follower.
The second tube is supported at each end by a resilient gland which
is in fluid-sealing engagement with the tube. In a highly preferred
embodiment, each gland has a shoulder which protrudes radially beyond
the exterior surface of the second tube. When the flow meter is
placed upon a generally flat surface, these shoulders help keep
the second tube from being scratched or marred.
Each gland is retained and compressed for sealing by a porting
assembly. As in the first embodiment, the porting assembly at each
end of the meter is threaded or otherwise configured to permit attachment
of the meter in series with a fluid conductor.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side elevation view of a first embodiment of the flow
meter with parts shown in cross section, other parts shown in dotted
outline and still other parts shown in full representation.
FIG. 2 is a side elevation view of a rod assembly, a component
of the flow meter.
FIG. 3 is a plan view of an aperture plate with its associated
friction type fastener.
FIGS. 4A, 4B, and 4C, respectively, are perspective views of orifice
disks having metering apertures of progressively increasing diameters.
FIG. 5 depicts flow rate scales as may be used with the flow meter.
FIG. 6 is a side elevation view of a second embodiment of the flow
meter with parts shown in cross section, other parts shown in dotted
outline and still other parts shown in full representation.
DETAILED DESCRIPTIONS OF PREFERRED EMBODIMENTS
The figures show an improved flow meter 10 in accordance with the
invention.
Referring first to FIG. 1 a first embodiment of the flow meter
10 has as it primary components a first tube 11 a rod assembly
13 an orifice disk 15 a spring 17 and a pair of porting assemblies
19 21. The tube 11 is generally cylindrical, has a longitudinal
center axis 23 and may be formed of glass, of a plastic material
or of any other material which is reasonably transparent. The material
and its wall thickness are selected in view of the pressures prevailing
in the fluid, the flow rate of which is to be measured.
The rod assembly 13 is confined within the interior of the tube
11 and at a position generally intermediate the first end 25 and
the second end 27 of the tube 11. The rod assembly 13 includes a
rod 29 which is supported at each of its ends 31 by an aperture
plate 33 and in such a position that the rod 29 is generally concentric
with the tube 11. The rod 29 includes a metering section 35 which
is tapered at a generally uniform rate over at least a portion of
its length.
A generally planar, sharp-edged first orifice disk 15 is positioned
on the rod 29 to be generally concentric with the metering section
35. A preferred orifice disk 15 has a diameter several times its
thickness ("length"), and preferably at least 8-10 times,
may be made very inexpensively. As described in greater detail below,
this orifice disk 15 coacts with the metering section 35 for providing
an indication of the rate of flow of a fluid through the meter 10.
A spring 17 is confined within the tube 11 and is arranged to urge
the disk 15 toward the first end 25 of the tube 11. In the absence
of flow through the meter 10 the spring 17 will urge the orifice
disk 15 to a position adjacent the first end 25 which so indicates
this condition.
A porting assembly 19 21 is received within each end of the tube
11 and is arranged to provide fluid-tight sealing engagement between
the porting assembly 19 21 and the tube 11. Each porting assembly
19 21 may be attached to the tube 11 by any of several ways such
as by the use of an adhesive. However, in a highly preferred embodiment,
the porting assembly 19 21 will be threaded to the tube 11 so that
the assembly may be easily removed and re-installed. Each porting
assembly 19 21 is generally hollow and includes a threaded port
37 for connection to the fluid conductor, a port fitting 22 and
a resilient seal 24.
Referring additionally to FIGS. 2 and 3 the rod 29 has a first
stud end 31 and a second stud end, 32 each of which is embodied
as a short projection having a generally uniform diameter. For either
end 31 32 this diameter is smaller than that of the adjacent metering
section 35 so that a shoulder 39 is defined therebetween.
The metering section 35 has a generally circular cross section
along its length and is tapered at a generally uniform rate. The
metering section 35 may be constructed to taper from its maximum
diameter to its minimum diameter over only a portion of its length.
When so constructed, the flow meter 10 will provide accurate flow
indication only over such tapered portion. In a highly preferred
embodiment, the metering section 35 will be tapered over substantially
its entire length or at least over that portion of its length over
which the orifice disk 15 makes its excursion. To state it another
way, the greater the length of that portion of the metering section
35 with which the orifice disk 15 coacts, the more accurate will
be the indication of flow for any given flow range.
Each aperture plate 33 is embodied as a thin, generally circular
disk having a central opening 41 to receive an end 31 32 of the
rod 29. When mounted on an end 31 or 32 of the rod 29 each plate
33 is positioned to abut the adjacent shoulder 39. Attachment of
a plate 33 to an end 31 or 32 is by a fastener 43 preferably of
the removable, friction type.
Each aperture plate 33 also includes at least one and preferably
a plurality of flow openings 45 for permitting the relatively free
flow of fluid therethrough. That is, the aggregate area of these
openings 45 should be sufficiently great to result in only a very
small differential pressure across the plate 33 when fluid is flowing
through the meter 10 at the maximum rate.
Each aperture plate 33 has a diameter only slightly less than the
inside diameter of the first tube 11. Such construction will permit
easy insertion and withdrawal of the rod assembly 13 into the first
tube 11 while yet preventing significant leakage of fluid between
the aperture plate 33 and the tube 11. When so constructed and arranged,
the aperture plates 33 will support the rod 29 in a position such
that the longitudinal axis 47 of the rod 29 is generally coincident
with the longitudinal axis 23 of the tube 11.
Referring next to FIGS. 1 2 and 4A, a circular, generally planar,
sharp-edged first orifice disk 15 has a circular metering aperture
49 concentrically formed therein. The metering aperture 49 has a
diameter which is slightly larger than that portion of the metering
section 35 adjacent the first stud end 31. When the disk 15 is installed
in the position and location shown in FIGS. 1 and 2 the active
disk, it will be generally concentric with the metering section
35 and movable upon the occurrence of a change in the rate of flow
of fluid through the meter 10.
It is to be appreciated that if the metering aperture 49 has a
diameter only slightly greater than the largest diameter of the
metering section 35 the annular space between the disk 15 and the
metering section 35 will have a relatively small area at zero flow.
Referring additionally to FIGS. 4B and 4C, it will also be observed
that for disks 15b, 15c having progressively larger metering apertures
49 the area of the annular space will likewise be larger at zero
flow and will progressively increase as an orifice disk 15 15b,
15c makes its excursion toward the second end 32. The relative differences
in the diameters of the metering apertures 49 shown in FIGS. 4A-4C
are exaggerated for illustration purposes.
A highly preferred orifice disk 15 15b, 15c and its metering aperture
49 will present what is commonly known as a sharp-edged orifice
to the flowing fluid. That is, the wall thickness of the disk 15
15b, 15c is one-fourth or less of the square root of the cross-sectional
area of the aperture 49. This better retains the laminar flow characteristics
of the fluid flowing through the meter 10. Sharp edged orifices
are described in textbooks relating to hydraulic devices.
The flow meter 10 will be provided with at least two and preferably
three orifice disks 15 15b, 15c, each of which has a metering aperture
49 with a diameter different from that of all other disks. One of
the disks 15 15b, 15c is installed in the meter while the other
two are retained for possible later use.
Even if the meter 10 is used without a flow scale, it is nevertheless
useful to indicate the presence of fluid flow or to indicate a change
in such flow. However, users of such flow meters usually purchase
them to be able to obtain relatively accurate indications of actual
rates of flow. Therefore, in a highly preferred embodiment the meter
10 will include a plurality of flow scales 51 as shown in FIG. 5.
These scales 51 are affixed to the exterior of the first tube 11
and are positioned on the tube 11 and graduated in accordance with
known principles of fluid flow rates, differential pressures and
spring rates. When the position of a particular orifice disk 15
15b or 15c is viewed with respect to a corresponding scale 51 that
scale provides an indication of the rate of flow over a range of
flows which is separate and distinct from the ranges reflected in
other flow scales 51.
To help avoid inadvertent errors when using the flow meter 10 and
its disks 15 15b, 15c, each disk is preferably coded to a particular
flow scale 51. Such coding may be by using a letter, e.g., "A",
"B" or "C" to mark a disk 15 15b, 15c and its
corresponding scale 51 as shown. As an alternative, each disk 15
15b, 15c and its corresponding scale 51 may be color coded and when
so coded, one need not be able to view the surface of the disk 15
15b, 15c to identify which disk 15 15b, 15c is installed in the
meter 10.
For a gas or for a liquid with an assumed constant viscosity, flow
through the meter 10 will cause an orifice disk 15 to move toward
the second end 27 thereby compressing the spring 17. For a given
flow rate (within the range capability of the meter 10) the area
of the annular space between the orifice disk 15 and the metering
section 35 will increase to a value such that the differential pressure
across the orifice disk 15 will be precisely counterbalanced by
the opposing spring 17. The orifice disk 15 will therefore be in
force equilibrium, no further movement of the disk 15 will occur
and the flow rate may be determined by observing the position of
the orifice disk 15 with respect to its corresponding scale.
As is apparent from the arrangement of the scales 51 in FIG. 5
and from a comparison of the diameters of the metering apertures
49 of the corresponding disks 15 15b, 15c shown in FIGS. 4A-4C,
the substitution of an orifice disk 15 having a metering aperture
49 with a larger diameter will result in an indication of a higher
flow rate for any given position of a disk 15. That is, if flow
through the meter 10 is such that an orifice disk 15 is at position
"P", this would indicate a flow rate of 8 gpm if the "A"
disk of FIG. 4A is in use, a flow rate of 11 gpm if the "B"
disk of FIG. 4B is being used or a flow rate of 15 gpm if the "C"
disk of FIG. 4C is used. The foregoing assumes that in all instances,
fluid viscosity is substantially constant.
Some fluids may be sufficiently opaque to prevent viewing the position
of the orifice disk 15 when using the embodiment shown in FIG. 1.
A second embodiment of the flow meter 10 is shown in FIG. 6 and
is constructed to provide easy visual indication of the rate of
flow, even if the fluid is extremely opaque. In the second embodiment,
the flow meter 10 further includes a magnetized sleeve 53 a follower
55 a second tube 57 and a plurality of resilient glands 59.
The sleeve 53 is annular, generally cylindrical in shape and has
an interior opening with a diameter appreciably greater than that
of the largest diameter of the metering section 35. The resulting
substantial annular space helps assure that the sleeve may move
along the length of the metering section 35 with little or no friction
therebetween. It also helps assure that the resistance to flow resulting
from the presence of the sleeve 53 will be minimized. The outside
diameter of the sleeve 53 is selected to be slightly smaller than
the inside diameter of the first tube 11 so that the sleeve 53 may
freely move within the first tube 11. The sleeve 53 is interposed
between the spring 17 and the orifice disk 15 and moves coincidently
with movement of the disk 15.
The follower 55 is also annular and generally cylindrical in shape
and has an inside diameter only slightly greater than the outside
diameter of the first tube 11. This permits the follower 55 to move
freely along the first tube 11 without appreciable friction. At
one end, the follower 55 has a collar 61 of slightly enlarged diameter
which defines the "pointer" for indicating flow. The diameter
of this collar 61 is selected to be somewhat less than the inside
diameter of the second tube 57. This permits the collar 61 to move
freely within the free space 63 defined by the first tube 11 and
the second tube 57 while yet permitting the collar 61 to be readily
visible through the second tube 57.
The follower 55 is formed at least in part of a magnetic material
i.e., of a material which is attracted by a magnet but which is
not necessarily permanently magnetized. In a preferred embodiment,
the entire follower 55 will be formed of such magnetic material
and in any event, the degree of magnetic coupling between the sleeve
53 and the follower 55 is such that the follower 55 exhibits flow-indicating
movement which is substantially coincident with movement of the
sleeve 53. Of course, the highest degree of magnetic coupling will
result if both the sleeve 53 and the follower 55 are magnetized
and are oppositely polarized.
The second tube 57 is generally cylindrical and has a first end
65 and a second end 67. The tube 57 is supported exterior the first
tube 11 in a concentric, spaced relationship to the first tube 11.
Support is by a pair of resilient glands 59 one gland 59 being
positioned to support each end 65 67 of the tube 57. Each gland
59 is retained in fluid-sealing engagement with the second tube
57 retention being by the flange 69 of a porting assembly 19 21.
When the porting assemblies 19 21 are installed, each gland 59
will be compressed against the second tube 57 and against a flange
69 and in fluid-sealing engagement with both. The flow meter 10
is thereby made impervious to penetration by washdown sprays or
airborne contaminants such as might be encountered in dairies, food
or chemical processing plants or the like.
A preferred sealing gland 59 is annular, generally cylindrical
in shape and has an inside diameter selected to snugly fit over
the exterior of the first tube 11. The outside diameter of the gland
59 is selected to snugly fit with the inside diameter of the second
tube 57. In a highly preferred embodiment, each gland 59 has a shoulder
71 which protrudes radially beyond the exterior surface of the second
tube 57. When so constructed and when the meter 10 is placed upon
a generally flat surface, these shoulders 71 support the exterior
surface of the second tube 57 in a slightly spaced relationship
from the surface upon which the meter 10 is resting. The glands
59 thereby aid in preventing the exterior surface from being scratched
or marred.
In the second embodiment of the meter 10 it is unnecessary to
be able to see through the first tube 11. Therefore, the first tube
11 may be constructed of an opaque plastic or of a non-magnetic
material or of one of the other materials described above.
From the foregoing, it is to be appreciated that either embodiment
of the meter 10 can be assembled and supplied to a customer with
only a single orifice disk 15 and with a single corresponding flow
scale 51. However, greater utility will result if the flow meter
10 is put up in kit form which includes, in addition to a disassembled
meter or a meter assembled with an orifice disk 15 at least one
and preferably two additional orifice disks such as disks 15 15b,
15c. Because of the straightforward manner in which the flow meter
10 may be easily disassembled and re-assembled, an orifice disk
15 may be very simply and inexpensively substituted. The inclusion
of corresponding plural flow scales 51 on the exterior of the meter
10 will facilitate the use of different disks 15.
While the principles of this invention have been described in connection
with specific embodiments, it should be understood clearly that
these descriptions are made only by way of example and are not intended
to limit the scope of the invention. |