Abstrict A vortex flow meter having a vortex generator comprises a plurality
of vortex generating elements installed in a fluid passage perpendicular
to the fluid's flow. An upstream-side vortex generating element
and a downstream-side vortex generating element are both arranged
in parallel at a predetermined interval therebetween in the direction
of the fluid's flow. Zero to plural flat plates are arranged in
parallel at equal intervals between both vortex generating elements.
The representative length portions of the vortex generating elements
are located respectively on the surfaces opposed to each other.
The frequency ratio of the vortexes generated, when independently
arranged, are 0.7 to 0.9 on the standard basis of the upstream-side
vortex generating element.
Claims We claim:
1. A vortex generator for measuring fluid flow in an elongated
conduit having a central axis, comprising an upstream and a downstream
vortex generator disposed transversely in said conduit, said upstream
vortex generator having an upstream side and a downstream base side,
said downstream vortex generator having a downstream side and an
upstream base side, said upstream and downstream base sides being
in spaced relationship to one another to provide a combinational
vortex frequency of said upstream and downstream vortex generators,
said upstream and downstream vortex generators each having a generated
vortex frequency, when installed singly within said conduit, such
that the ratio of said generated vortex frequency of said downstream
vortex generator, when singly installed, relative to said generated
vortex frequency of said upstream vortex generator, when singly
installed, is within the range of 0.7 to 0.9.
2. A vortex generator according to claim 1 wherein each of said
upstream and downstream base sides are substantially flat surfaces
parallel to one another.
3. A vortex generator according to claim 1 wherein each of said
upstream and downstream base sides are substantially perpendicular
to said central axis.
4. A vortex generator according to claim 1 wherein each of said
upstream and downstream base sides are of substantially the same
length.
5. A vortex generator according to claim 4 wherein the distance
between each of said upstream and downstream base sides is within
the range of 0.1 to 0.9 of said length.
6. A vortex generator according to claim 1 wherein each of said
upstream and downstream vortex generators have a generally triangular
cross-sectional configuration.
7. A vortex generator according to claim 1 wherein said upstream
vortex generator has a generally triangular cross-sectional configuration
and said downstream vortex generator has a substantially T-shaped
configuration.
8. A vortex generator for measuring fluid flow in an elongated
conduit having a central axis, comprising an upstream and a downstream
vortex generator disposed transversely in said conduit, each of
said vortex generators having a cross-sectional configuration in
the form of a triangle having two equal sides which extend from
an apex to form one angle of said triangle and having a base side
opposite said apex, said upstream and downstream vortex generators
being disposed in said conduit with each of said base sides opposed
to and spaced from one another and with each of said apexes being
generally aligned with said central axis of said conduit such that
said upstream vortex generator has its apex facing upstream and
said downstream vortex generator has its apex facing downstream,
said base sides being spaced from one another to provide a combinational
vortex frequency of said upstream and downstream vortex generators,
each of said upstream and downstream vortex generators having a
generated vortex frequency, when installed singly within said conduit,
such that the ratio of said generated vortex frequency of said downstream
vortex generator, when singly installed, relative to said generated
vortex frequency of said upstream vortex generator, when singly
installed, is within the range of 0.7 to 0.9.
9. A vortex generator for measuring fluid flow in an elongated
conduit having a central axis, comprising an upstream and a downstream
vortex generator disposed transversely in said conduit, said upstream
vortex generator having a cross-sectional configuration in the form
of a triangle having two equal sides which extend from an apex to
form one angle of said triangle and having a base side opposite
said apex, said upstream vortex generator being disposed in said
conduit with said apex facing upstream and said base side facing
downstream, said apex being generally aligned with said central
axis of said conduit, said downstream vortex generator having a
T-shaped configuration having an upstream cross part and a downstream
connected part extending generally perpendicularly from said upstream
cross part, said upstream cross part having an upstream base side
opposed to said base side of said upstream vortex generator, said
base side of said upstream vortex generator and said base side of
said downstream vortex generator being spaced from one another to
provide a combinational vortex frequency of said upstream and downstream
vortex generators, each of said upstream and downstream vortex generators
having a generated vortex frequency, when installed singly within
said conduit, such that the ratio of said generated vortex frequency
of said downstream vortex generator, when singly installed, relative
to said generated vortex frequency of said upstream vortex generator,
when singly installed, is within the range of 0.7 to 0.9.
10. A vortex generator for measuring fluid flow in an elongated
conduit having a central axis, comprising an upstream and a downstream
vortex generator disposed transversely in said conduit, said upstream
vortex generator having an upstream side and a downstream base side,
said downstream vortex generator having a downstream side and an
upstream base side, said upstream and downstream base sides being
substantially flat and parallel surfaces which are spaced from one
another, and plate means disposed in said space between said base
sides, said plate means having one plate side spaced from said upstream
base side and another plate side spaced from said downstream base
side, said upstream and downstream base sides and said plate means
being spaced from each other to provide a combinational vortex frequency,
each of said upstream and downstream vortex generators having a
generated vortex frequency, when installed singly within said conduit,
such that the ratio of said generated vortex frequency of said downstream
vortex generator, when singly installed, relative to said generated
vortex frequency of said upstream vortex generator, when singly
installed, is within the range of 0.7 to 0.9.
11. A vortex generator according to claim 10 wherein said plate
means comprises a single plate element.
12. A vortex generator according to claim 10 wherein said plate
means comprises a plurality of plate elements.
13. A vortex generator according to claim 10 wherein said plate
means has a thickness measured in the direction of said central
axis of said conduit which ranges from 0.1 to 0.4 of the length
of said downstream base side of said upstream vortex generator.
14. A vortex generator according to claim 10 wherein the distance
of said upstream base side from said one plate side is equal to
the distance of said downstream base side from said other plate
side.
15. A vortex generator according to claim 14 wherein said distance
is within the range of 0.1 to 0.9 of the length of said downstream
base side of said upstream vortex generator.
16. A vortex generator according to claim 10 wherein said upstream
and downstream base sides and said one and said other plate sides
are substantially perpendicular to said central axis of said conduit.
17. A vortex generator according to claim 10 wherein the length
of each of said upstream and downstream base sides are equal to
each other and also equal to the corresponding length of said plate
means.
18. A vortex generator according to claim 10 wherein said plate
means has a rectangular cross-sectional configuration.
19. A vortex generator according to claim 10 wherein said upstream
and downstream base sides are of the same length.
20. A vortex generator according to claim 10 wherein said upstream
vortex generator has a generally triangular cross-sectional configuration.
21. A vortex generator for measuring fluid flow in an elongated
conduit having a central axis, comprising an upstream and a downstream
vortex generator disposed transversely in said conduit, said upstream
vortex generator having an upstream side and a downstream base side,
said downstream vortex generator having a downstream side and an
upstream base side, said upstream and downstream base sides being
substantially flat and parallel surfaces which are spaced from one
another, and plate means disposed in said space between said base
sides, said plate means having one plate side spaced from said upstream
base side and another plate side spaced from said downstream base
side, said downstream vortex generator having a generally triangular
cross-sectional configuration.
Description BACKGROUND OF THE INVENTION
The present applicant noticed that, with respect to the construction
of a vortex generator, that the components were arranged in parallel
at a considerable distance from each other, so as to be opposed
to each other vertically in the direction of the flow. That vortex
generator, in the vortex flow meter, was described in the published
specification of Japanese Patent Publication No. 46-10233/1971 and
the effect, based on the mutual structural arrangement of the vortex
generators, couldn't be anticipated. Furthermore, the present applicant
proposed a vortex flow meter as shown in the published specifications
of Japanese Utility Model Publication No. 55-45296/1980 in which
two same-shaped and same-sized vortex generators, having a cross
section in a triangular shape, are arranged so as to be opposed
to each other and the distance therebetween is equal to 0.1d to
0.9d when the width of the vortex generator is d. Namely, by limiting
the distance between the vortex generators to the above-mentioned
area, it was possible to stabilize the Karman vortex.
The vortex flow meter described in the above-mentioned published
specification of Japanese Utility Model Publication No. 55-45296/1980
achieved the stabilization of the Karman vortex, and the characteristic
curve of instrumental error was superior. However, since the instrumental
error increases slowly in the area of the low flow rate, in order
to enlarge the measurement range of the flow rate with a high accuracy,
the area of high flow rate needed to be expanded. As a result of
it, there existed a need for suppressing the increase of pressure
loss.
Furthermore, by combining of such vortex generators, the magnitude
of vortex circulation was changed by the action of the mutual interference
of the vortexes, depending on the magnitude of the distance between
them. The vortex generating frequency of a predetermined condition
differed from the frequency of a single vortex generator. In the
prior art, the vortex generator was an unsatisfactory one for being
installed in a device requiring a flow rate control of quick response,
because the vortex generating frequency in a constant flow rate
was decreased.
The present applicant proposed a Karman vortex generating device
in the Karman vortex flow meter described in the published specification
of Japanese Patent Publication No. 55-40804/1980 and in which a
Karman vortex generator is installed against the fluid's flow at
the most pointed end thereof and a large number of respectively,
independent element plates for generating Karman vortexes are installed
behind the vortex generator at desired intervals.
The above-mentioned Karman vortex generator has an angular point
on the flowing axis of the fluid passage and the cross section thereof
is in the shape of an equilateral triangle opposed to the fluid's
flow and perpendicular thereto. By providing space chambers capable
of developing the vortex generated here (i.e. at the Karman vortex
generator) to a most suitable intensity by means of a large number
of downstream-side element plates for generating Karman vortex (called
"flat plate(s)" simply hereafter), a sufficiently strong
vortex can be developed in proportion to the downstream position.
In consequence, a stable vortex generator can be created.
In the prior art, when a flat plate is put at the downstream-side
of the vortex generator the vortex exerts an amplifying effect.
Concerning the number of flat plates, the number required for obtaining
a vortex of such intensity, so that the vortex is peeled off, is
sufficient. In the case of the vortex being peeled off from the
flat plate in the final stages, an adequate of the number is selected
according to the optimum conditions needed. The time required for
peeling off the vortex is short because a sufficiently developed
vortex has already been produced up to then. Furthermore, the vortex
can be produced with a remarkably stable vortex frequency. However,
there existed a subject matter to be settled with the instrumental
error being a plus in the area of the low Reynolds number.
The present applicant proposed a vortex flow meter described in
the Japanese Patent Application No. 58-60333/1983 (laying-open No.
59-187222/1984), in which a tubular member is disposed behind a
vortex generator in a direction of intersecting it and at least
one pair of pressure guiding holes are formed at a predetermined
interval in the direction of the tubular member's axis. The present
applicant noticed that, in the flow meter as mentioned above, the
fluid's variation of flow had been caused by applying a variation
to the inside of the tubular member, and the fluid's flow had been
rectified by guiding a fluid-flowing variation into the tubular
member having a comparatively small circumference for passing therethrough.
In such a manner, a turbulence vortex contained in the flow of the
fluid in the fluid passage wasn't detected as compared with the
case when there is no tubular member. Consequently, a noise component
of the detection signal of an excellent S/N characteristic was obtained.
The detection of the vortex signal already generated was improved
in such a manner as mentioned above. And further, with respect to
the vortex generator, an acute-angled equilateral triangular element
was disposed of in direction of the fluid's flow and independent
flat plates were arranged respectively behind the element, in order,
at a desired interval, as shown in the published specification of
Japanese Patent Publication No. 55-40804/1980. In such a manner,
an amplifying effect was given to the vortex and thereby a strong
and stable vortex could be generated.
According to the above-mentioned prior art, a stable vortex flow
meter which didn't exist in the past could be realized in combination
with a vortex generating means for generating a strong and stable
vortex and a detection means for detecting the vortex generated
by the vortex generating means having an excellent S/N characteristic.
However, in order to perform a wider range of flow rate measurement,
it was necessary to get a stronger vortex signal and keep the value
of the Strouhal number with a wide range and also constant to correspond
to the above-mentioned conditions. Furthermore, the vortex flow
meter had a plus instrumental error in low flow rate area, as described
in the afore-mentioned published specifications of Japanese Patent
Publication No. 55-40804/1980. Therefore, although the vortex generator
was stable, it was unsatisfactory for a flow meter requiring a wide
range of flow rate measurement.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a vortex flow
meter having an improved characteristic of instrumental error in
a small flow rate are and capable of increasing the frequency of
the vortex occurrences.
It is another object of the present invention to provide a vortex
flow meter having an excellent characteristic of the Reynolds number.
It is another object of the present invention to provide a vortex
flow meter which performs a wide range of flow rate measurement
with high-accuracy.
It is another object of the present invention to provide a vortex
flow meter capable to improve a characteristic of instrumental error
in low Reynolds number area.
It is another object of the present invention to provide a vortex
flow meter having a wide range of flow rate measurements.
The above-mentioned features and other advantages of the present
invention will be apparent from the following detailed description
which goes with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side cross-sectional view showing the construction
of a vortex flow meter according to the present invention;
FIG. 2 is a plane cross-sectional view showing the same;
FIGS. 3 and 4 are views for explaining the operation of the flow
meter according to the present invention;
FIG. 5 is a graph showing the characteristics of the instrumental
error.
FIG. 6 is a side cross-sectional view of a vortex flow meter according
to the present invention;
FIG. 7 is a plane cross-sectional view thereof;
FIGS. 8 and 9 are explanatory views for explaining the positional
relationship for getting the vortex frequency of the vortex generator
alone.
FIGS. 10 and 11 are, respectively, a side cross-sectional view
and plane cross-sectional view of the vortex flow meter according
to the present invention;
FIGS. 12 and 13 are plane cross-sectional views of cases for installing,
respectively, vortex generating elements alone in a fluid passage.
FIG. 14 is a side cross-sectional view of a vortex flow meter according
to the present invention;
FIG. 15 is a plane cross-sectional view thereof;
FIG. 16 is a view showing a tendency of the vortex frequency in
the fundamental symmetrical cross section;
FIGS. 17 (a) through 17 (h) are cross-sectional views showing the
other embodiments of the vortex generator.
FIG. 18 is a plane cross-sectional view of a vortex flow meter
according to the present invention;
FIG. 19 is a cross-sectional view taken along the line B--B of
FIG. 18.
FIGS. 20 and 21 are structural views of the prior art vortex flow
meter.
FIGS. 22 through 25 are structural views for explaining an embodiment
of the vortex flow meter according to the present invention, wherein
FIG. 22 is a cross-sectional view thereof, FIG. 23 a cross-sectional
view taken along the line B--B of FIG. 22 FIG. 24 a detailed view
of a tubular member, and FIG. 25 a detailed view of raw cloth; and
FIGS. 26 through 28 are cross-sectional views showing other embodiments
of the vortex flow meter according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present applicant noticed the ratio of the vortex frequency
caused by the vortex generator installed perpendicular to the fluid's
flow in the fluid passage, and consequently carried out several
experiments. As a result, it was confirmed that, in the case of
selecting a distance t (t=0.1d.about.0.9d) between the bottom surfaces
of the vortex generators wherein d is the length of the base side
of the vortex generator, the instrumental error at a small flow
rate range had been remarkably improved by the combination of the
vortex frequency ratio of 0.7 to 0.9 on the standard basis of the
upstream side vortex generator, and further, the vortex frequency
had been increased.
FIGS. 1 and 2 are, respectively, a side cross-sectional view of
a vortex flow meter according to the present invention and a plane,
cross-sectional view of the same. In a fluid passage 1 a pair of
vortex generators 2a and 2b are arranged in parallel to each other
and perpendicular to the direction A of fluid flow. A vortex signal
converted to an electric signal by the vortex detector, not shown
in FIGS. 1 and 2 is amplified and reshaped (converted to a rectangular
wave form) by a preamplifier 3. The vortex generators 2a and 2b
contain, respectively, angular points P and Q on the axis of the
fluid's flow. The cross section of both of the vortex generators
is in the shape of an isosceles triangle with vertical angles .alpha.
and .beta. and base sides d.sub.1 and d.sub.2. The respective bottom
surfaces thereof are arranged at a predetermined distance t. Moreover,
the vertical angles are determined by the vortex frequency as a
condition of the present invention.
FIG. 3 and FIG. 4 show, respectively, occurrence states of the
vortex rows B and C in the case of installing each of the vortex
generators 2a and 2b alone against the fluid's flow. Those states
are shown for explaining the present invention. According to the
results of the experiment, the frequency of the vortex, generated
by the vortex generators in a shape of an isosceles triangle with
the vertical angles .alpha. and .beta. (.alpha.=.beta.=40.degree.)
and the base sides d.sub.1 and d.sub.2 (d.sub.1 =d.sub.2), is equal
to 340 Hz in FIG. 3 and equal to 190 Hz in FIG. 4. The ratio of
the frequency in FIG. 4 relative to the frequency in FIG. 3 is 0.56.
The combinational vortex frequency turns out to be 170 Hz. When
the vortex generators are arranged at an interval t (t=0.1d), the
characteristic of instrumental error tends to increase in a plus
direction, in the low flow rate area as shown by the curve (a) in
FIG. 5.
On the contrary, supposing that the vertical angles .alpha. and
.beta. increase and get nearer to a flat plate condition, the vortex
frequency also increases. For example, in the case of .alpha.=90.degree.,
.beta.=.phi..degree., and d.sub.1 =d.sub.2 the respective frequencies
of the vortexes shown in FIG. 3 and FIG. 4 are 310 Hz and 260 Hz.
The ratio of those frequencies is 0.84. The characteristic of instrumental
error on the condition of t=0.2d is considerably improved in the
low flow rate area as shown by the curve (a) in FIG. 5. The vortex
frequency turns out to be 300 Hz and increases to approximately
1.8 times compared with the characteristics of the conventional
flow meter (shown by the curve (b) in FIG. 5).
As is apparent from the foregoing Japanese Patent Publication No.
55-40804/1980 the characteristic of instrumental error has been
improved by noticing the vortex frequency ratio of the vortex generators
alone and ratio combining them with each other. Furthermore, it
follows that the frequency of the vortex occurrence increases and
the application area is enlarged in the field of the vortex flow
meter combined with the control system requiring a quick response.
The present applicant observed the vortex generation frequency
ratio of the vortex generator installed in the fluid passage, and
further conducted several experiments. As a result, it was discovered
that, by noticing the vortex generation frequency ratio of the vortex
generator, located on the upstream position, and the flat plate
capable of amplifying the vortex, in particular, the flat plate
located in the final stages, in the case where the other vortex
generator is installed in the final stages in place of the above-mentioned
flat plate and the ratio of vortex generation frequency has a value
of predetermined ratio, the Reynolds number: the characteristic
of instrumental error was improved. The present invention was created
in order to propose a vortex generator having an excellent Reynolds
number characteristic on the basis of this discovery.
FIG. 6 and FIG. 7 are, respectively, a side cross-sectional view
of a vortex flow meter, according to another embodiment, and a plane
cross-sectional view of the same. In the fluid passage 1 a pair
of vortex generators 2a and 2b are arranged parallel to each other
and perpendicular to the direction A of fluid flow. The vortex generators
2a and 2bcontain, respectively, angular points P and Q on the axis
of the fluid's flow. The cross section of both the vortex generators
is in the shape of an isosceles triangle, respectively, with vertical
angles .alpha. and .beta. and base sides d.sub.1 and d.sub.2. Between
the respective vortex generators 2a and 2b, a flat plate 2c having
a width d.sub.3 and a thickness t.sub.b of 0.1d.sub.1 to 0.4d.sub.1
(t.sub.b =0.1d.sub.1 .about.0.4d.sub.1) is installed between the
vortex generators 2a and 2b at an equal distance from both of them.
The vortex signal is converted to a an electric signal by the vortex
detector not shown in FIGS. 6 and 7 and is amplified and reshaped
(i.e. converted to a rectangular wave form) by a preamplifier 3.
Moreover, although, in FIGS. 6 and 7 only one flat plate 2c is
shown for an explanation thereof, it might be possible to use multiple
flat plates. The flat plates correspond to that acting as a vortex
amplifying member in the prior art. The circulation of the vortex,
at the moment when the vortex is peeled off from the final-stage
flat plate, is represented as the sum of the vortex's circulation
around the respective flat plates and the sum of the vortex's revolution
occurring between the respective flat plates in the prior art. Although
the vortex frequency is proportional to the Strouhal number, the
latter (i.e. the Strouhal number,) is an inverse function of the
circulation. Consequently, the value of the vortex frequency in
the prior art is approximately close to that of the flat plate group
which is a combination of the individual flat plates.
However, the vortex frequency of the upstream-side vortex generator
alone is higher than that of the flat plate group. Therefore, when
the amplifying action of the flat plate group is small in the low
Reynolds number area, the vortex frequency of the vortex generator
alone has priority over the other. When the Reynolds number becomes
sufficiently high and the vortex intensity also becomes high, by
the action of vortex amplification, the vortex frequency of the
flat plate controls the device instead of that of the vortex generator.
In such a manner, the instrumental error is transferred to the plus
value with higher on-going frequency in the lower Reynolds area.
On the contrary, the characteristic of the instrumental error becomes
safe and flat in the higher Reynolds area.
However, in the case of installing a vortex generator having a
voltage frequency near to that of the upstream-side vortex generator,
in parallel therewith, instead of the final stage flat plate, it
is considerably affected by the following stage. Therefore, the
subject matter as mentioned before is settled, and the vortex meter
having a flat Reynolds characteristic can be obtained. According
to the results of the experiment, on the standard basis of the vortex
frequency of the upstream-side vortex generator 2a, the ratio of
the frequency of the vortex generator and that of the lower stage
(downstream-side) vortex generator 2c becomes equal to approximately
0.8. This value is considered to be the best one. Thereby, the Reynolds
number due to the representative length d of the vortex generator
turns out to be 2.5.times.10.sup.3 or more, namely, a flat characteristic
of instrumental error can be obtained.
Moreover, in the case that the representative widths (lengths)
d.sub.1 d.sub.2 and d.sub.3 of the preceding and following vortex
generators are made equal to each other (d.sub.1 =d.sub.2 =d.sub.3),
the thickness t.sub.b of the flat plate is 0.1d.sub.1 to 0.4d.sub.1
(t.sub.b =0.1d.sub.1 .about.0.4d.sub.1), and the values of the respective
distances t between the flat plate and both the vortex generators
are also equal to each other. With respect to the values as mentioned
above, the most superior characteristic could be obtained in the
Reynolds number and stability obtained when the other condition
was selected within the area of t=0.1d .sub.1 .about.0.9d.sub.1.
Concerning the angular points .alpha. and .beta. of the vortex
generators 2a and 2b , both of .alpha. and .beta. are equal to 90.degree.
(.alpha.=.beta.=90.degree.). Needless to mention, even though .alpha.
is not equal to .beta. (.alpha..noteq..beta.), it will be permitted
to satisfy the vortex frequency ratio of the afore-mentioned vortex
generators alone. Moreover, the vortex frequency of the vortex generators
alone can be obtained as a construction in which the representative
widths (lengths) d are located at the downstream-side and at the
upstream-side as shown in FIGS. 8 and 9.
As is apparent from the foregoing description, according to the
present embodiment, it is possible to obtain a vortex generator
having the excellent characteristic of instrumental error and the
Reynolds number, while keeping the vortex stable. Furthermore, since
the vortex frequency is high, the device according to the present
invention can be applicable to a wide range of flow rate measurements.
And further it can be applicable also to a vortex flow meter for
employment in a control system requiring a quick response.
Furthermore, the present applicant noticed the vortex generating
frequency ratio of the vortex generator while in the state of being
installed in a fluid passage and conducted further several experiments.
As a result, it was discovered that the Reynolds number for the
characteristic of instrumental error especially that of characteristic
in the low Reynolds number area had been improved, in the case of
applying the preceding-stage flat plate of the prior art to the
element performing the function of vortex amplification, and arranging
the final-stage flat plate so as to be opposed to the vortex generating
element having certain vortex frequency, wherein the ratio of the
vortex frequency thereof and that of the upstream-side vortex generating
element is 0.7 to 0.9. Furthermore, it was necessary to provide
a vortex flow meter having a constant instrumental error characteristic
over a wide range of a low rate measurement, in case that the shape
of the upstream-side vortex generating element's cross section is
arch-shaped in order to satisfy the above-mentioned condition, and
the shape of the downstream-side vortex generating element's cross
section is T-shaped.
FIG. 10 is a side, cross-sectional view of an embodiment of the
vortex flow meter according to another embodiment, and FIG. 11 is
a plane, cross-sectional view thereof. In FIGS. 10 and 11 vortex
generating elements 2a and 2b are installed in a fluid passage 1
against the fluid's flow in parallel so as to be opposed to each
other in the direction of the flow A and perpendicular thereto.
The vortex generating element 2a has an arch-shaped cross section,
the arc of which faces the fluid's flow. A semi-sircular cross section
of the diameter d.sub.1 is shown in FIG. 11. A cross section of
the vortex generating element 2b is T-shaped, and its bottom portion
has a width d.sub.2 and is parallel to the chord of the afore-mentioned
vortex generating element 2a. A flat plate element 2c of width d.sub.3
is disposed between the respective vortex generating elements 2a
and 2b at an equal interval therefrom. It is preferable to make
the widths d.sub.1 and d.sub.2 and d.sub.3 of the vortex generating
elements 2a and 2b and the flat plate element 2c equal to the width
d (d=d.sub.1 =d.sub.2 =d.sub.3), respectively. The respective distances
t between 2a and 2c and between 2c and 2b are 0.1d to 0.9d (t=0.1d.about.0.9d).
The vortex signal is converted to an electric signal by a vortex
detector, (not shown in FIGS. 10 and 11), and it is amplified and
reshaped (converted to a rectangular wave form) by a preamplifier
3. [The vortex signal is processed in such a manner.] Although the
flat plate element gives a vortex amplifying action, the afore-mentioned
prior art vortex generator in combination with a triangular pillar
and a flat plate, have the characteristic of instrumental error
increasing in the low flow rate area. The vortex frequency is proportional
to Strouhal number, but the Strouhal number decreases in proportion
to the increase of the vortex's intensity. Therefore, the vortex's
frequency is an inverse function of the vortex's intensity. In combining
the flat plate with the others, the vortex's intensity increases
through by the action of the vortex amplification. However, the
vortex intensity of the triangular pillar alone is located at the
upstream-side. In the case of constructing the vortex generator
in combination with those elements, the respective vortex characteristics
mutually exert an influence upon each other. And further, since
a combination is newly created in connection with the fluid's flowing
velocity, the influence exerted by the triangular pillar located
at the upstream-side is large in the low flow rate area of the prior
art as mentioned before. It follows that the flow meter has an increasing
characteristic of instrumental error in the low flow rate area.
As mentioned before, the present applicant proposed to make the
ratio of the vortex frequency of the downstream-side vortex generating
element and that of the upstream-side vortex generating element
0.7 to 0.9. However, as shown in FIGS. 12 and 13 the ratio of the
vortex frequency of the arch-shaped vortex generating element 2a
(in FIG. 12) of chord length (width) d.sub.1 installed in the fluid
passage 1 against the fluid's flow, in the direction of the flow
A and perpendicular to that of the T-shaped vortex generating element
2b (in FIG. 13) of the width d.sub.2 was in the afore-mentioned
range of 0.7 to 0.9. Both of the widths d.sub.1 and d.sub.2 were
equal to d (d.sub.1 =d.sub.2 =d). A flat plate element of the width
d.sub.3 (d.sub.3 =d) was disposed at the center position between
those elements. When the respective distances t between 2a and 2c
and between 2c and 2b were made 0.1d to 0.9d, the flow meter had
a flat characteristics of a flow rate and instrumental error over
a wide range of flow rate measurement from a small flow rate area
to a large flow rate area. All of the above-mentioned matters are
confirmed in the present invention. Furthermore, the flow meter
of the present invention has a stable characteristic and generates
a strong vortex signal.
As is apparent from the foregoing description, according to present
invention, it is possible to provide, in practice a vortex flow
meter which performs a wide-range of a flow rate measurement with
high-accuracy and a stable flow rate measurement of a small instrumental
error in a wide Reynolds number area.
Moreover, according to the experiment performed above, the stability
of the vortex is inferior when the flat plate doesn't exist between
the vortex generating elements. However, if the distance between
the vortex generating elements and the vortex frequency ratio are
respectively set to the value mentioned before, the characteristic
of the instrumental error improved.
FIG. 14 is a side cross-sectional view of a vortex flow meter according
to another embodiment, and FIG. 15 is a plane cross-sectional view
of the same. In a fluid passage 1 a pair of vortex generators 2a
and 2b are arranged in parallel against the fluid's flow in the
direction of flow A and perpendicular thereto. A flat plate 2c is
placed in a central position between the vortex generating elements
2c and 2c and parallel to those elements. A vortex generator is
constructed in combination with the vortex generating elements 2a,
2b and the flat plate 2c.
The representative length d of the vortex generating element is
equal to the width of the opposing surfaces of the upstream-side
and downstream-side vortex generating elements 2a, 2b. The most
optimum thickness t.sub.b of the flat plate 2c is 0.1d to 0.4d (t.sub.b
=0.ld.about.0.4d). The distance t between the respective vortex
generating elements needs to be 0.1d to 0.9d (t=0.1d.about.0.9d).
The vortex signal is converted to an electric signal by the vortex
detector not shown in FIGS. 14 and 15 and it is amplified and reshaped
to be converted to a rectangular-shaped wave form by a preamplifier
3. The vortex signal is processed in such a manner.
Moreover, although only one flat plate 2c is shown in FIGS. 14
and 15 it's possible to use plural flat plates or to omit the flat
plate as the occasion demands.
In consideration of the characteristics of the `prior art` vortex
flow meter, from the view point of its circular action, the action
of the vortex, at the moment when the vortex is peeled off from
the final stage (downstream-side), the flat plate is represented
by the sum of the vortex action around the respective flat plates
and the sum of the vortex action occurring between the respective
flat plates. The vortex frequency is proportional to the Strouhal
number, even if the fluid's velocity of flow is constant when the
Strouhal number changes. In accordance with the theory of hydrodynamics,
the Strouhal number is in inverse proportion to the magnitude of
the circular action.
In consequence, the vortex frequency in the prior art is determined
by the afore-mentioned circular action having a vortex amplifying
function at the flat plate side, and thereby the vortex frequency
is lower in the high Reynolds number area of the amplifying function
range, the extent of the vortex amplifying function having decreased
in the low Reynolds number area, and the action of the upstream-side
vortex generating element has priority over the other. And further,
since the magnitude of its circular action is small, the vortex
frequency becomes higher and the instrumental error tends to the
plus side. Namely, the total instrumental error is such that it
is flat in the large flow rate area and it increases to a plus value
in the small flow rate area.
In FIGS. 14 15 are shown an embodiment in which the upstream-side
vortex generating element 2a is in the shape of on isosceles triangle
while the down-stream side vortex generating element 2b is rectangular.
FIG. 16 shows various forms of representative cross sections of
the vortex generating element and frequency variation tendencies
of the vortex caused by the fluid's flow in the direction A. Although
a form, such as a circular arc or a T-shape is omitted in this embodiment,
there are similarities to the isosceles triangle and the rectangle.
FIG. 16 shows trapezoids in I and III, triangles in II and V, and
a rectangle in IV. With respect to the respective forms of the cross
section, the vortex generating element of group (a) generates a
vortex of the highest frequency, that of group (c) generates a vortex
of the lowest frequency, and that of group (b) generates a vortex
of medium frequency.
Even though the vortex generating elements have the same shape,
the vortex frequencies differ from each other depending on whether
the representative lengths d of the elements are located at the
upstream-side or at the downstream-side. The upstream-side elements
generates a low vortex frequency, while the downstream-side element
generates a high vortex frequency. Consequently, in the present
invention, it will be possible to combine those vortex generating
elements as the fundamental construction elements shown in FIG.
16.
FIG. 17 (a) through 17 (h) show various forms of the vortex generators'
cross section for example. In FIG. 17 the respective figures of
17 (a) through 17 (f) show various combinations of the upstream-side
vortex generating elements 2a of the isosceles triangle with the
downstream-side vortex generating elements 2b being a trapezoid,
a circular arc, a rectangle and a triangle, respectively. In such
an arrangement of elements, it is possible to construct a vortex
generator capable of receiving fluid that is flowing in either direction
A or B by selecting the size or dimension from the tendency of the
vortex frequency as shown in FIG. 16. FIG. 17 (g) shows a combination
of a trapezoid and a triangle and FIG. 17 (h) shows another combination
of a triangle and a T-shape. On that occasion, the direction of
the fluid's flow is limited to A only.
As is apparent from the foregoing description, according to the
present invention, it will be possible to provide a vortex flow
meter in which a wide range of the flow rate of 1:50 or more can
be obtained, as compared with the narrow range of the prior art
flow rate measurement of 1:20 as a result of the mutual action
of the upstream-side vortex generating element and the downstream-side
vortex generating element. Having a little lower vortex frequency,
both compensate for each other in the Reynolds number characteristic
thereof, and further, since the amplifying action of one vortex
is added to the other, a stable vortex flow measurement can be realized.
FIG. 18 is a plane cross-sectional view of a vortex flow meter
according to another embodiment, and FIG. 19 is a cross-sectional
view taken along the line B--B of FIG. 18. In the vortex flow meter
shown in FIGS. 18 and 19 an ultrasonicbeam is used as a vortex
detecting means. In a fluid flowing passage 1 vortex generating
elements 2a and 2b are arranged in parallel against the fluid's
flow in the direction of the flow A and perpendicular thereto. The
vortex generator 2 is constructed in combination with those vortex
generating elements 2a and 2b.
At the downstream-side of the vortex generating element 2b, a tubular
body 4 is fixedly installed so as to intersect the element 2b and
pass through the tube wall of the fluid passage 1. A pair of pressure-guiding
holes 41 are formed on the tube wall of the tubular body 4. By guiding
the pressure variation, caused at the time of a vortex's occurrence,
into the tubular body 4 the fluid's flow variation occurring in
the tubular body 4 is received by a receiving element 6 as a signal
modified by the velocity vector sum of the ultrasonic waves transmitted
from the ultrasonic oscillation element 5 and the afore-mentioned
fluid flow variation.
According to the result of the experiments, the vortex frequency
of the vortex generating element 2a was 310 Hz and that of the vortex
generating element 2b was 250 Hz. The ratio of both frequencies
is approximately 0.8 on the standard basis of the former (the element
2a). When the representative length of both elements is d, the optimum
point exists in the case that the distance between both elements
is 0.1d to 0.9d, and thereby an excellent characteristic of the
flow rate range of 1:50 or more is realized. Furthermore, the vortex
frequency is increased and a more stable vortex of about 1.5 times
can be obtained compared with that of the prior art.
In other experiments the vortex frequency ratio of the upstream-side
vortex generating element 2a and the downstream-side vortex generating
element 2b became an important factor in the instrumental error
of the flow meter. It was found that the above-mentioned characteristic
couldn't be obtained if the frequency ratio was out of the range
of 0.7 to 0.9. Although there are many combinations of the vortex
generating elements, an excellent characteristic was obtained by
the use of the combination of the two shapes i.e. the equilateral
triangle and the T-shape, according to the present invention. Moreover,
the vortex is detected by the phase modulation method by use of
an ultrasonic detection means and, as a matter of course, it's possible
to use pressure, heat, light rays or other means as a means of detection
instead of ultrasonic beams. As is apparent from the foregoing description,
according to the present invention, the characteristic of instrumental
error has been improved by noticing the vortex frequency ratio of
the vortex generators alone and by combining them with each other.
Furthermore, it follows that the frequency of the vortex occurrences
increases and the application area has been enlarged in the field
of the vortex flow meter combined with a control system requiring
a quick response.
The present applicant proposed a vortex flow meter described in
the Japanese Patent Application No. 58-60333/1983 (laying-open No.
59-187222/1984 in which a tubular member 4 is disposed behind a
vortex generator 2 in a direction of intersecting it as shown in
FIG. 20 (FIG. 21 is a cross-sectional view taken along the line
B--B of FIG. 20) and at least one pair of pressure guiding holes
41 are formed at a predetermined interval in the direction of the
tubular member's 4 axis. The present applicant noticed that, in
the flow meter as mentioned above, the fluid's variation of flow
had been caused by applying a variation to the inside of the tubular
member 4 and the fluid's flow had been rectified by guiding a fluid-flowing
variation into the tubular member 4 having a comparatively small
circumference for passing therethrough. In such a manner, a turbulence
vortex contained in the flow of the fluid in the fluid passage wasn't
detected as compared with the case when there is no tubular member.
Consequently, a noise component of the detection signal decreased
and thereby the detection signal of an excellent S/N characteristic
was obtained. The detection of the vortex signal already generated
was improved in such a manner as mentioned above. And further, with
respect to the vortex generator, an acute-angled isosceles triangular
element was disposed in direction A of the fluid's flow and independent
flat plates were arranged respectively behind the element, in order,
at a desired interval, as shown in the published specifications
of Japanese Patent Publication No. 55-40804/1980. In such a manner,
an amplifying effect was given to the vortex and thereby a strong
and stable vortex could be generated.
According to the above-mentioned prior art, a stable vortex flow
meter which didn't exist in the past could be realized in combination
with a vortex generating means for generating a strong and stable
vortex and a detection means for detecting the vortex generated
by the vortex generating means having an excellent S/N characteristic.
However, in order to perform a wider range of flow rate measurement,
it was necessary to get a stronger vortex signal and keep the value
of the Strouhal number with a wide-rang and also constant to correspond
to the above-mentioned conditions. Furthermore, the vortex flow
meter had a plus instrumental error in the low flow rate area, as
described in the afore-mentioned published specifications of Japanese
Patent Publication No. 55-40804/1980. Therefore, although the vortex
generator was stable, it was unsatisfactory for a flow meter requiring
a wide range of flow rate measurement.
The present invention was created in consideration of the above-mentioned
subject matter. The present applicant noticed that, in the construction
of the vortex detection means, in which the prior art pressure guiding
holes 41 had been arranged, in the direction of the tubular member
4's axis, the vortex generated by the vortex generator had been
peeled off therefrom three-dimensionally as a vortex pillar, and
the present applicant formed pressure guiding holes in the direction
of the vortex pillar in order to effectively guide the pressure
variation. The present applicant further noticed that the vortex
generating elements which made up the vortex generator had an independent
vortex frequency ratio for the purpose of obtaining a flow meter
having an excellent linear characteristic with a wide range of flow
rate measurement by improving the characteristic inherent in the
vortex generator. As a result, the subject matter of the prior art
was settled.
FIGS. 22 through 25 are structural views for explaining an embodiment
of another invention. In FIGS. 22 through 25 the same reference
numeral is attached to the part of the same construction as that
of the prior art shown in FIGS. 20 and 21. The vortex generator
2 is constructed with a vortex generating element 2a made of an
isosceles triangular cross section placed at the upstream-side,
a vortex generating element 2b made of a T-shaped cross section
disposed at the downstream-side, and a flat plate element 2c disposed
therebetween. Those elements are arranged in order 2a, 2c, and 2b
at the upstream-side, and the representative length d thereof is
opposed to the other respectively. A tubular member 4 for guiding
the pressure variation due to a vortex, is supportedly placed behind
a vortex generator 2 installed in such a manner as mentioned above,
so as to intersect the vortex generator 2 and pass through the wall
of fluid passage 1.
FIG. 24 shows the details of the tubular member 4. A pair of tube
members 42 are firmly fixed onto the tubular member 4 so as to cross
the same perpendicular thereto and to communicate therewith. And
further, the end surface of the tube members 42 is closed, and a
plurality of pressure guiding holes 43 are opened on the wall of
the straight tube member 42. The pressure variation is guided into
the pressure guiding holes 43 and fluid displacement, corresponding
thereto, is caused as shown by the arrows C in FIG. 24. In the case
of detecting the fluid displacement, a modulated ultrasonic signal,
sound absorbing material 44 such as unwoven raw cloth, is stuck
on the inner-wall surface of a pair of tube members 42 so as to
coat the same for the purpose of preventing a turbulent component
of ultrasonic waves, contained in the flowing fluid, from entering
into the tube members 42.
FIG. 25 is a perspective view of sound absorbing material 44. A
notch 45 is formed so as not to close the pressure guiding hole
43. On the other hand, the vortex generator 2 is constructed in
such a way that the ratio of the vortex frequency of the vortex
generating element 2a and that of the vortex generating element
2b turns out to be 0.7 to 0.9. The flat plate element 2c is placed
between those vortex generating elements parallel thereto. With
respect to the position relationship of those elements, dimensions
t.sub.1 t.sub.2 and t.sub.3 as shown in FIG. 22 are determined
respectively, wherein t.sub.1 is a certain distance between elements
2a and 2c, t.sub.2 has a certain thickness of element 2c, and t.sub.3
has a certain distance between elements 2c and 2b. The values of
t.sub.1 to t.sub.3 are so selected as to be equal to 0.1d and 0.4d
(t.sub.1 .about.t.sub.3 =0.1d.about.0.4d). The vortex flow meter,
constructed in such a manner as shown in FIGS. 22 through 25 is
capable of getting vortex of an excellent linear characteristic
through the action of the interference due to the vortex frequency
difference between the respective vortex generating elements.
To state in more detail, since the vortex generating frequency
of the downstream-side vortex generating element 2b is low, the
circulation of the vortex is strong and dominates the high-Reynolds
number area, and the frequency difference of the vortex generated
at the low Reynolds number regulates the vortex frequency in the
low-Reynolds number area by the action of the interference, with
the vortex, of the vortex generating element 2a occurring in the
gaps between vortex generating elements 2a and 2b.
The vortex peeled off from the vortex generator as mentioned above
flows down as a vortex pillar, parallel to the axis of the vortex
generator, and therefore a pressure variation appears with a tendency
following the vortex flow. Consequently, the guided pressure difference
is increased, and made even.
And further, a flat plate element 2c is employed for guiding the
vortex generated by the vortex generating element 2a into the area
between the gaps t.sub.1 and t.sub.3 and for obtaining an increasing
amplification effect. In addition to the construction of the vortex
generator shown in FIG. 22 the other various constructions thereof
can be realized. These are the constructions in combination with
a triangular pillar (a T-shaped pillar), a trapezoidal pillar, and
a flat plate as shown in FIGS. 26 27 and 28. It is important to
add the aforementioned conditions to those constructions.
As is apparent from the foregoing description, according to the
present invention, it will be possible to provide a vortex flow
meter in which a stable vortex signal of an excellent linear characteristic
proportional to the rate of flow can be generated over a wide range
of the vortex generating frequency, and on the other hand, since
a stronger pressure variation can be obtained at the time of detecting
the vortex, the measurement range of the flow meter becomes considerably
wider in relation to both of the above-mentioned matters. |