Abstrict A milk flow meter is provided, wherein the milk is tangentially
introduced into an upper milk collecting chamber communicating with
a milk discharge duct via a lower measuring chamber adapted to have
the filling level therein measured. The milk flow meter may be suitably
employed for directly measuring the milk flow during mechanized
milking. Conventional flow meters are unsuitable for this purpose
due to the specific properties of the medium to be measured, namely,
milk, and due to the conditions of employ. The milk flow meter described
enables the milk flow accurately and continuously. It is essentially
characterized in that its measuring chamber communicates with the
milk discharge duct via a substantially vertically extending measuring
slot shielded from the remainder of the measuring chamber by a surrounding
partition provided with a flow passage adjacent its lower end, and
in that means is provided for measuring the retained liquid level
within the partition.
Claims We claim:
1. In a milk flow meter which includes means defining a collecting
chamber, means for supplying milk tangentially into said collecting
chamber, means defining a measuring chamber, means providing continuous
fluid communication between said collecting chamber and said measuring
chamber, and a milk-discharge line communicating with said measuring
chamber, the improvement comprising wherein said measuring chamber
has a partition wall which, in the region of a lower end thereof,
has means defining a transfer opening which provides fluid communication
between first and second portions of said measuring chamber which
are located on opposite sides of said partition wall, said means
for providing fluid communication between said collecting and said
measuring chambers being in communication with said first portion
of said measuring chamber, said measuring chamber having means defining
a substantially vertical measuring slot in a wall of said second
portion thereof, said discharge line communicating with said second
portion of said measuring chamber through said slot, and including
means for measuring the level of milk in said second portion of
said measuring chamber.
2. The milk flow meter according to claim 1 wherein a portion
of said collecting chamber is disposed above said measuring chamber,
and wherein a further portion of said collecting chamber surrounds
a portion of said measuring chamber.
3. The milk flow meter according to claim 1 wherein said means
defining said measuring chamber includes a tube which projects into
said measuring chamber, said tube having said measuring slot formed
therein and being in communication with said discharge line.
4. The milk flow meter according to claim 3 wherein said collecting
chamber is located over said measuring chamber, and wherein said
tube projects upwardly into said collecting chamber and has an open
upper end located in said collecting chamber.
5. The milk flow meter according to claim 4 wherein said open
upper end of said tube is surrounded by shield means for preventing
the entry of milk thereinto.
6. The milk flow meter according to claim 3 wherein said tube
has, in the region of said measuring slot, a diameter larger than
that of said discharge line.
7. The milk flow meter according to claim 3 wherein said tube
has a closed lower end at a location below the lower end of said
measuring slot, and wherein said discharge line includes a conduit
which extends downwardly into said tube and has an opening spaced
a small distance above said closed lower end of said tube.
8. The milk flow meter according to claim 7 wherein, in order
to avoid flow-induced and vacuum-induced losses, an inner surface
of said closed lower end of said tube is defined by rotating an
arc, which is the lower half of a circle, about the longitudinal
center axis of said conduit in a manner so that said longitudinal
center axis of said conduit is tangent to said circular arc.
9. The milk flow meter according to claim 1 wherein the width
of said measuring slot decreases slightly in an upward direction.
10. The milk flow meter according to claim 1 wherein said measuring
slot has a portion adjacent its lower end which is of greater width
than the remainder of said measuring slot.
11. The milk flow meter according to claim 1 wherein said means
for measuring the level of milk in said second portion of said measuring
chamber includes a heated wire provided in said second portion of
said measuring chamber at a location spaced from said measuring
slot and extending generally parallel thereto.
12. The milk flow meter according to claim 1 wherein said means
for measuring the level of milk in said second portion of said measuring
chamber includes first and second electrodes provided in said second
portion of said measuring chamber and means cooperable with said
electrodes for measuring a capacitance between said electrodes which
is proportional to the level of milk in said second portion of said
measuring chamber.
13. The milk flow meter according to claim 12 wherein said first
electrode is completely covered by the milk in said second portion
of said measuring chamber during measuring of said capacitance,
and wherein said second electrode extends approximately vertically
over at least the length of said measuring slot.
14. The milk flow meter according to claim 13 wherein said second
electrode is a strip provided on a surface of said measuring chamber
and extends along said measuring slot on one side thereof.
15. The milk flow meter according to claim 13 wherein said second
electrode is a rod which is spaced from and extends generally parallel
to said measuring slot at a location upstream thereof.
16. The milk flow meter according to claim 12 wherein the exposed
surface of each said electrode is coated with a thin layer of a
moisture-repellent synthetic material.
17. The milk flow meter according to claim 16 wherein said synthetic
material is one of a polyfluoroethylene and paraffin.
18. The milk flow meter according to claim 16 wherein said coating
on each said electrode is of uniform thickness.
19. The milk flow meter according to claim 13 wherein said first
electrode is provided at the bottom of said measuring chamber.
20. The milk flow meter according to claim 13 wherein the surface
areas of said first and second electrodes which are effective for
measuring said capacitance are selected so that the effective surface
area of said first electrode is larger than that of said second
electrode.
21. The milk flow meter according to claim 20 wherein the ratio
of the effective surface area of said first electrode with respect
to that of said second electrode is at least 2:1.
22. The milk flow meter according to claim 1 wherein said means
for measuring the level of milk in said second portion of said measuring
chamber includes value detector means for under-proportionally evaluating
instantaneous peaks in the measured level of the milk, including
peaks caused by surface waves of the milk.
23. The milk flow meter according to claim 1 wherein said partition
wall has approximately the shape of a bell, and wherein said transfer
opening is defined by a space provided between a lower edge of said
partition wall and a bottom surface of said measuring chamber.
24. The milk flow meter according to claim 1 wherein the cross-sectional
area of said transfer opening is approximately twice as large as
that of said measuring slot.
25. The milk flow meter according to claim 1 wherein said collecting
chamber is located above said measuring chamber and said means for
providing fluid communication therebetween includes a passageway
which extends therebetween and has means defining a restriction
therein.
26. The milk flow meter according to claim 25 wherein an inner
surface of said collecting chamber is rotationally symmetric and
said means defining said restriction includes a lower portion of
said inner surface tapering downwardly and inwardly toward said
passageway.
27. The milk flow meter according to claim 25 wherein an inner
surface of said first portion of said measuring chamber is rotationally
symmetric and said means defining said restriction includes an upper
portion of said inner surface tapering upwardly and inwardly toward
said passageway.
28. The milk flow meter according to claim 25 wherein at least
one of a lower portion of an interior surface of said collecting
chamber and an upper portion of an interior surface of said measuring
chamber has approximately the shape of a paraboloid.
29. The milk flow meter according to claim 23 wherein an outer
surface of said partition wall has approximately the shape of a
paraboloid.
30. The milk flow meter according to claim 29 wherein said collecting
chamber is located above said measuring chamber and said means for
providing fluid communication therebetween includes a passageway
which extends therebetween, and wherein the axis of said outer surface
of said partition wall is coaxial with a longitudinal axis of said
passageway.
31. The milk flow meter according to claim 1 wherein said means
for supplying milk to said collecting chamber includes a milk supply
tube opening tangentially into said milk collecting chamber and
inclined upwardly away from said collecting chamber at an angle
in the range of about 10.degree. to 20.degree. with respect to a
horizontal line.
32. The milk flow meter according to claim 1 including a milk
sampling container which communicates with a first tube which extends
into said discharge line and has an open end facing opposite to
the direction of milk flow in said discharge line, said sampling
container also communicating with a second tube which communicates
with said discharge line at a location therein downstream of said
first tube.
33. The milk flow meter according to claim 32 wherein said discharge
line is arranged so that milk is drawn therethrough by suction in
a generally upward direction, said open end of said first tube facing
downwardly.
34. The milk flow meter according to claim 32 wherein said open
end of said first tube is positioned eccentrically in said discharge
line with respect to the longitudinal axis of said discharge line.
35. A milk flow meter, comprising means defining first and second
chambers, said first chamber having a generally circular horizontal
cross section; means for supplying milk to said first chamber in
a generally tangential direction; means providing continuous fluid
communication between said first chamber and a lower portion of
said second chamber; means defining an approximately vertical measuring
slot in a wall of said second chamber; a discharge conduit which
is in fluid communication with said second chamber through said
measuring slot; and means for measuring the level of milk in said
second chamber, including two electrodes provided in said second
chamber, one of said electrodes extending generally vertically from
a location below the minimum level of milk to be measured to a location
above the maximum level of milk to be measured, and including means
electrically coupled to said electrodes for measuring a capacitance
which varies in proportion to the level of milk in said second chamber.
36. A milk flow meter, comprising means defining first and second
chambers, said first chamber having a generally circular horizontal
cross section; means for supplying milk to said first chamber in
a generally tangential direction; means providing continuous fluid
communication between said first chamber and a lower portion of
said second chamber; means defining an approximately vertical measuring
slot in a wall of said second chamber; a discharge conduit which
is in fluid communication with said second chamber through said
measuring slot; and electric sensing means for measuring the level
of milk in said second chamber.
Description FIELD OF THE INVENTION
This invention relates to a milk flow meter and, more particularly,
to a meter wherein the milk is tangentially introduced into an upper
milk collecting chamber communicating with a milk discharge duct
via a lower measuring chamber adapted to have the filling level
therein measured.
BACKGROUND OF THE INVENTION
For the automation of mechanical milking, and particularly for
the accurate control of the various milking parameters such as milking
vacuum, pulsator vacuum, pulsator frequency and suction phase duration
during the milking act or for ending the milking operation and automatic
releasing of the milking equipment it is of essential importance
that the milk flow be accurately measured all the time, so that
control operations may be carried out in response to the momentous
milk flow. It is of similar importance to accurately determine the
total amount of milk obtained from the individual animal (cow, goat
or ewe) in a milking act.
There are already known milk flow meters functioning on various
physical principles. In the measuring of a milk flow the operating
environment as well as the specific mechanical milking method result
in particular conditions precluding the employ of the known flow
meters. In particular, a milk flow meter should meet the following
requirements:
1. The instrument should not interfere with the daily milking routine,
i.e. it should be as compact as possible, lightweight and easy to
handle, and in particular easy to clean, particularly in view of
its employ in a chain-up stable.
2. The milk flow meter should be suitable for universal employ,
i.e. it should be able to function properly in connection with overhead
as well as underfloor milking lines under widely varying vacuum
and pulsation conditions.
3. The measuring error, particularly with respect to the measuring
of the daily total amount, should lie below 5%.
4. A milk flow meter of this type should be designed so that it
can be cleaned without dismantling in the course of the daily rinsing
of the milking equipment.
5. In a milk flow meter the operator-induced errors should be kept
as small as possible, i.e. the device should be able to function
substantially independent of its orientation, it should be of simple
design and should be easy to handle.
Measuring of the milk flow has to be carried out at a location
between the udder and the milk collecting line in which the milk
of several animals is collected. Measuring of the milk flow is rendered
relatively difficult by the fact that the milk to be measured presents
itself at the measuring location in a varying and discontinuous
two-phase stream. Thus the properties of the milk, for instance
its viscosity, its electrical conductivity etc. vary not only from
one animal to the next, but also for a single animal during a single
milking act in accordance with the composition of the milk, such
as its content of protein, fat or minerals. It is thus known for
instance that the fat content of the milk increases towards the
end of the milking act, so that the final amount has the highest
fat content.
Moreover, as a substantially constant amount of atmospheric air
is admitted to the milk discharge duct for aiding the flow of the
milk therein, the relative air content of the milk also varies with
the magnitude of the actual milk flow. Furthermore the amount of
the admitted atmospheric air varies with the type of the milking
equipment employed. The relative air content may also vary due to
contamination or damage of the air inlet opening, so that in certain
cases the amount of undesirable leaking air may be a multiple of
the desired air amount. Furthermore, even if the relative air content
is substantially constant, the mixing intensity between milk and
air may vary widely. The mixing intensity may thus vary between
a milk plug which is substantially free of air and a mixture of
coarse or fine foam and microscopic air bubbles. A further difficulty
in measuring the milk flow results from the fact that the milk flow
pulsates more or less strongly and rather irregularly at the measuring
location due to the particularities of the mechanical milking method.
Further difficulties in the milk flow measuring art result from
the fact that the flow velocity of the milk at the measuring location
is the product of several variable factors such as the momentous
vacuum magnitude, the flow amount, the outer and inner friction
of the milk or the conveyance level. Finally, the flow measurement
has to be carried out under milking vacuum conditions without disturbing
the vacuum.
Already known from German Offenlegungs Schrifts Nos. 28 10 376
and 28 39 101 are milk amount measuring devices, wherein the milk
is tangentially introduced into an upper milk collecting chamber
located above a measuring chamber communicating with a milk discharge
duct at its lower end. By periodically opening a flow connection
between the collecting chamber and the measuring chamber and simultaneously
closing the discharge duct, milk is periodically introduced from
the collecting chamber into the measuring chamber, wherein the filling
height is measured by means of a float arrangement, whereupon the
flow connection between the collecting chamber and the measuring
chamber is closed and the discharge duct is opened to discharge
the previously measured amount. If this device assumes an inclined
position, there is the danger of the movable parts getting jammed.
The measuring accuracy of the device depends largely on its deviation
from the vertical orientation. Moreover, the measurements can only
be taken at certain intervals, i.e. a continuous measurement of
the milk flow is not possible.
The institute for agricultural technology at the technical university
of Munchen-Weihenstephan has developed a ring electrode milk flow
meter wherein the milk flows through a vertically oriented tube,
the upper end of which is enlarged to form a milk collecting chamber
whereinto the milk is introduced in a tangential direction. The
lower cylindrical portion of the measuring tube contains two spaced
annular electrodes between which the electrical resistance of the
milk body actually extending between the two electrodes is measured.
Measuring of the milk flow on the basis of its electric conductivity
offers severe problems, however. Thus the conductivity of the milk
varies with the relative air content, the composition, i.e. the
relative protein, fat and anorganic matter content of the milk or
even with the temperature of the milk. Furthermore the flow velocity
within the measuring tube depends on the flow amount, so that measuring
of the milk amount is not without problems. In addition, it is scarcely
possible to obtain accurate measurements in the lower flow range
(less than 1 l/min), if the device is designed for a maximum flow
of about 6 l/min, this being the minimum requirement for a modern
high-production cow.
Known from U.S. Pat. No. 4122718 is a device for measuring the
liquid level in a liquid contained in a container. Two electrodes
embedded in a plastics material are dipped into the container, the
filling level of which is to be measured. An AC voltage applied
to the electrodes is employed for measuring the capacitance between
the two electrodes, which varies with the filling level of the container.
Known from U.S. Pat. No. 4173892 is a similar device for measuring
the total amount of milk obtained from a single animal in one milking
act. In this device, the milk flows into a collecting vessel having
two electrodes located opposite one another on its inner and outer
surfaces. The capacity between the two electrodes is measured with
the aid of an AC voltage and varies with the filling level of the
vessel. This known device only permits the total milk amount obtained
in one milking act to be measured. The accuracy of the measurement
is considerably affected by the foam floating on the surface of
the milk.
It is an object of the present invention to devise a milk flow
meter permitting the flow of milk to be measured continuously and
as accurately as possible.
SUMMARY OF THE INVENTION
In a milk flow meter of the type set forth in the introduction
this object is attained by providing that the measuring chamber
communicates with the milk discharge duct via a substantially vertically
extending measuring slot, that the measuring slot is shielded from
the remainder of the measuring chamber by a partition surrounding
said measuring slot and having a flow port adjacent its lower end,
and that means is provided for measuring the level of liquid retained
within said partition.
The introduction of the milk into the space surrounded by the partition
from below, i.e. through the mentioned flow port, ensures that the
milk within of the partition is substantially free of kinetic energy
and foam, so that the amount of milk flowing off through the measuring
slot may be accurately determined by measuring the level of the
retained liquid, as by measuring the resistance of a heated wire
instrument or by a capacity measuring method, as the main error
sources such as foam and surface waves are excluded. As the milk
enters the space surrounded by the partition only from below through
the flow port or, if the partition is in the form of a diving bell,
through a narrow gap between the lower edge of the diving bell and
the bottom of the measuring chamber, and as the milk comes to rest
already within the measuring chamber outside of the partition or
the diving bell, respectively, its rotation energy will already
be dissipated, and the entrained air will already have been separated
from the milk during the extended dwelling time thereof in the collecting
and measuring chambers prior to the milk's entry into the space
upstream of the measuring slot. Any foam floating on the milk's
surface within the measuring chamber is prevented from reaching
the measuring slot by the partition itself. Similarly, any surface
waves of the milk within the measuring chamber do not in any manner
affect the level of the milk retained within the partition and the
measuring thereof. The described arrangement thus results in the
separation of milk and entrained air prior to the milk reaching
the measuring slot, so that only the actual amount of milk is measured.
Furthermore the kinetic energy is substantially completely dissipated
prior to the milk entering the space within the partition, so that
the measuring step can be carried out in a substantially completely
quiescent zone devoid of surface waves and foam or air bubbles.
This permits the milk flow to be accurately determined solely by
measuring the level of the milk retained within the partition.
The fact that the milk flows through a measuring slot whereat the
actual flow measuring step takes place offers the advantage that
a modification of the flow characteristic may be obtained by suitably
designing the slot, such as by varying its width along its height.
If s is the width of the slot, h the retained liquid level, y the
effective height of the slot, v the flow amount, and g the force
of gravity, the flow amount can be determined by the formula ##EQU1##
If the width of the measuring slot is constant, the flow amount
is determined by the formula ##EQU2##
Although the measuring slot may for instance be formed in the wall
of the measuring chamber, it is preferred that the milk discharge
duct is connected to a tube projecting into the measuring chamber
and having the measuring slot formed therein. If in this case the
partition is formed as a diving bell surrounding the tube, there
results a relatively large volume below or within the diving bell
containing substantially completely quiescent milk. The quieting
effect is further improved if the space below the diving bell is
accessible only via a flow opening located at the side facing away
from the measuring slot.
In order to reduce as far as possible the effects of the milk flow
meter on the vacuum applied to the teat cups, it is preferred that
the tube projects upwards into the milk collecting chamber and has
an air bypass opening at its upper end. In this manner a bypass
is formed between the milk collecting chamber and the milk discharge
duct, such bypass at the same time serving to conduct the air separated
from the milk around the measuring location.
The level of the retained milk may for instance be determined by
measuring the resistance of a heated wire located at a short distance
upstream of the measuring slot and parallel thereto. Due to the
considerably higher thermal and electrical conductivity of the milk
as compared to the respective properties of air the resistance of
the heated wire varies to a very accurately measurable degree with
variations of the retained liquid level. The measurement can be
rendered even more accurate by continuously monitoring the temperatures
of milk and air.
Preferably, however, the retained milk level is determined by capacitive
measuring by means of at least two electrodes located within the
measuring chamber. For rendering the measurement of the flow amount
substantially independent of the inclination of the flow meter with
respect to the vertical, one of the electrodes is preferably located
on the bottom of the measuring chamber, so that it is covered with
milk in any inclined position of the flow meter assumed in operation,
while the other electrode is formed as an electrode rod located
at a short distance upstream of the measuring slot and parallel
thereto.
The electrodes themselves are preferably coated with a water and
fat repellent synthetic material such as poly tetra fluoro ethylene
or paraffin. A coating of this kind prevents the electrodes from
being wetted by the liquid above the actual retained liquid level,
as such wetting would tend to simulate a larger active electrode
surface and thus a higher liquid level than would actually be the
case. This is of particular importance with a view to a slight surface
waviness of the milk within the partition, as in this case the coating
ensures that only the electrode surface corresponding to the actual
liquid level is wetted during rapid level variations.
A considerably improved quieting of the milk is achieved within
the measuring chamber by locating the milk collecting chamber above
the measuring chamber and in communication therewith via a flow
passage formed by a restriction between the two chambers. In a particularly
advantageous configuration of this type, the interior wall of the
milk collecting chamber as well as that of the measuring chamber
are of rotation-symmetric shape, with the interior wall of the milk
collecting chamber converging downwards in the direction of the
flow passage, while the interior wall of the measuring chamber has
its upper portion diverging downwards from the flow passage. In
this case it has been found particularly advantageous to design
the lower portion of the interior wall of the milk collecting chamber
and the upper portion of the interior wall of the measuring chamber
in the shape of a paraboloid surface. The tangential introduction
of the milk into the collecting chamber imparts a rotary motion
to the milk, resulting in a rapid separation of milk and air due
to centrifugal and centripetal forces. The restriction between the
collecting chamber and the measuring chamber together with the particular
configuration of the interior wall surfaces additionally ensures
that even in the case of small flow amounts leading to a reduced
rotary motion the dwelling time of the milk within the collecting
chamber is sufficient to achieve a substantial separation of milk
and air. The dwelling time of the milk in the collecting chamber
is preferably increased to such a degree that even in the case of
smaller flow amounts the milk of the preceding milking pulse is
still present in the collecting chamber as the milk of the succeeding
milking pulse is introduced thereinto, whereby on the one hand the
rotary movement of the milk of the preceeding pulse is enhanced,
while on the other hand the peak of the succeeding milking pulse
is levelled, resulting in a more uniform milk flow. The rotary movement
of the milk in the collecting chamber thus cooperates with the restriction
between the collecting chamber and the measuring chamber to promote
the separation of milk and air. At the same time the dwelling time
of the milk in the collecting chamber is extended, resulting in
a more uniform milk flow.
The downwards diverging upper portion of the interior wall of the
measuring chamber is effective to substantially reduce or arrest
any rotary movement of the milk after it has passed through the
flow passage between the collecting chamber and the measuring chamber.
Reducing or arresting the rotary movement of the milk passing from
the collecting chamber to the measuring chamber should never by
carried out by means of obstacles extending transversely of the
flow direction of the milk. This is because the turbulences generated
by such obstacles would again lead to the formation of foam. Moreover,
the provision of such obstacles might lead to considerable additional
forces acting on the milk with the danger of butter precipitation,
an increased proportion of free fatty acids and resulting cleaning
problems.
For monitoring the milk flow and particularly the milk composition
during various phases of the milking act it may be advantageous
to provide a milk sampling container connected to a first tube projecting
into the milk discharge duct and having an open end facing towards
the milk flow in the manner of a pitot tube, and to a second tube
opening into the milk discharge duct downstream of the point of
insertion of the first tube. In order to enable a truly representative
sample to be drawn from the milk flow, sampling is preferably carried
out in a milk discharge duct in which the milk is exhausted in an
upward direction, while the free opening of the first tube faces
downwards into the milk flow. Likewise, the sampling tube is preferably
located within the milk discharge duct with its open end at an eccentric
position with respect thereto.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the invention shall now be discussed with
reference to the accompanying drawings, wherein:
FIG. 1 shows a longitudinal sectional view of a milk flow meter
according to one embodiment of the invention,
FIG. 2 shows a sectional view along the line II--II in FIG. 1
FIG. 3 shows a circuit diagram of capacity measuring electrodes,
FIG. 4 shows a longitudinal sectional view of a milk flow meter
in another embodiment of the invention,
FIG. 5 shows a sectional view along the line V--V in FIG. 4
FIG. 6 shows the shape of a measuring slot as seen from in front,
FIG. 7 shows a longitudinal section of a milk flow meter in a further
embodiment of the invention, and
FIG. 8 shows a sectional view taken along the line VIII--VIII in
FIG. 7.
DETAILED DESCRIPTION
The milk flow meter 1 has a substantially cylindrical housing 2
provided with a milk supply tube 3 opening into a milk collecting
chamber 4 in a tangential direction. The lower portion of collecting
chamber 4 is defined by a restriction 5 surrounding a flow passage
6 connecting collecting chamber 4 with a measuring chamber 7 located
therebelow. A tube 8 projecting into housing 2 from below and coaxially
therewith extends upwards through measuring chamber 7 and through
a major portion of collecting chamber 4 with its open upper end
9 disposed a short distance below the upper lid 10 of housing 2.
The lower end 11 of tube 8 is adapted to be connected to a milk
discharge duct (not shown).
Along a portion of tube 8 extending through measuring chamber 7
tube 8 is formed with an increased diameter section 12 the cross-sectional
area of which is larger than that of tube 3. Formed in the outer
wall of tube section 12 is a measuring slot 14 extending parallel
to the longitudinal axis of this tube section down to the bottom
13 of measuring chamber 7. As best shown in FIG. 2 measuring slot
14 is defined by a pair of wall portions 15 and 16 diverging outwards
into measuring chamber 7. Wall portions 15 16 carry metal coatings
or adhesively attached metal strips 17 and 18 respectively, forming
a single electrode generally designated 19. At its side facing away
from measuring slot 14 tube section 12 carries a ground electrode
20 preferably also extending along a length corresponding to that
of measuring slot 14 over the lateral side of tube section 12 down
to the bottom 13 of measuring chamber 7. The spacing between the
longitudinal edges 21 22 of ground electrode 20 and the longitudinal
edges 23 24 of measuring electrode 19 is selected so as to prevent
the flow of an electric current between these edges along the surface
of tube section 12. The measuring electrode 19 as well as the ground
electrode 20 are coated with a thin layer of synthetic material.
This material has to be milk and fat repellent, so that the milk
does not climb upward on the coating and fat and milk residues doe
not adhere thereto. Furthermore, the coating has to be impermeable
to gasses in order to avoid electrolytic decomposition of the milk
and corrosion of the electrodes. A coating of polytetrafluoroethylene
(teflon) or paraffin has been found particularly suitable.
Each of the measuring electrode 19 and the ground electrode 20
is connected to an insulated terminal 25 26 extending outwards
through housing 2.
A short distance below flow passage 6 tube 8 carries a coaxially
surrounding partition in the shape of a diving bell 27 extending
downward to within a short distance from bottom 13 of measuring
chamber 7. The outer surface of diving bell 27 is preferably in
the form of a parabola rotated about the longitudinal axis of tube
8 i.e in the shape of a paraboloid surface. In the embodiment shown,
the lower edge of the diving bell extends at a constant spacing
from bottom 13. Preferably, however, this spacing is selected such
that it is substantially smaller in front of the measuring slot
than along the side facing away from the measuring slot. In any
case, however, the spacing should be large enough to ensure thorough
cleaning of the device by a rinsing method.
In a not shown modification, the lower edge of the diving bell
may be lowered beyond the lower end of the measuring slot, if the
bottom of the measuring chamber is lowered accordingly. This permits
the milk to attain a fully quiescent state upstream of the measuring
slot. On the other hand, this modification requires a small amount
of milk to collect on the bottom of the chamber before the milk
starts to flow through the measuring slot.
The interior wall of collecting chamber 4 has its lower portion
formed as a downwards converging paraboloid surface 30 surrounding
the longitudinal axis 29 of housing 2 leading over into flow passage
6 itself leading over to an upper rotation-symmetric portion 31
of the interior wall of measuring chamber 7. Portion 31 of the interior
wall of measuring chamber 7 is preferably also formed as a downwards
diverging paraboloid surface coaxially surrounding housing axis
29. The lower portion 30 of the interior wall of collecting chamber
4 and the upper portion 31 of the interior wall of measuring chamber
7 together define restriction 5 at the narrowest point of which
collecting chamber 4 is in direct communication with measuring chamber
7 via flow passage 6.
The above described milk flow meter operates as follows: The milk
flow meter may be mounted at any location, for instance between
a teat cup and a collecting piece (if the milk flow from only a
single teat is to be measured), or between the collecting piece
and a milk collecting line or a milk collecting tank. Depending
on the location of the device, the milk is intermittently introduced
via supply tube 3 in accordance with the rhythm of the pulsator
unit. as the supply tube 3 opens tangentially into collecting chamber
4 optionally at an angle of about 0.degree. to 25.degree., preferably
between 10.degree. and 20.degree. with respect to the horizontal,
the milk is caused to rotate along the interior wall of collecting
chamber 4. This gives rise to centrifugal and centripetal forces,
whereby a major amount of entrained air is separated from the milk.
The configuration of surface portion 30 is effective to extend the
dwelling time of the milk in collecting chamber 4 so that the separation
of milk and air is substantially completed within this chamber even
in the case of very small flow amounts. Extension of the dwelling
time also results in the milk of at least two milking pulses being
collected within the collecting chamber, so that a substantially
uniform milk flow is achieved. Restriction 5 results in the rotation
of the milk accelerating along its downward flow path towards passage
6. Subsequently, the downward diverging interior wall portion 31
of measuring chamber 7 is effective to reduce the rotary movement
of the milk to such a degree that the milk has practically lost
all of its kinetic energy on reaching bottom 13 of chamber 7. The
milk then flows through the gap between the lower edge 32 of diving
bell 27 and bottom 13 into the space below the diving bell, in which
it rises to a level determined by the actual flow amount. From there
the milk flows through measuring slot 14 which in the embodiment
shown is of constant width over its full length, into enlarged section
12 of tube 8 to be evacuated therefrom by the milking vacuum applied
to lower end 11. The open upper end 9 of tube 8 permits the air
to flow separately from the milk from collecting chamber 4 to the
discharge duct and ensures that the milking vacuum is transmitted
to supply tube 3 with as little disturbance as possible.
The milk flow amount is determined in accordance with the above
stated formula (1) by measuring the level of the milk retained at
slot 14. In the embodiment shown, the two electrodes 19 and 20 are
employed for a capacitive measuring method.
FIG. 3 shows in diagrammatic form the connection of measuring electrode
19 with its terminal 26 and of ground electrode 20 with its terminal
25. Both electrodes 19 and 20 are coated with a thin layer 37 and
38 respectively, of a synthetic material. The outer surfaces of
layers 37 and 38 are wetted by the medium to be measured, i.e. milk
36 up to the retained liquid level, i.e. along surface portions
of identical height designated 34 and 35 respectively, in FIG.
3. The two surface portions 34 and 35 are electrically interconnected
by the milk 36 which has a very high conductivity of about 45 to
75 .mu.s/m, so that they may be considered as being short-circuited
by the medium 36 to be measured. The circuit arrangement is thus
in effect constituted by a pair of series-connected capacitors the
dielectric medium of which is formed by the insulating layers 37
and 38 on electrodes 19 and 20 respectively. The thickness of layers
37 and 38 thus practically determines the thickness of the capacitors,
with the result that the thickness of the insulating layers is of
very high importance with regard to measuring errors. It is therefore
essential that the insulating layers are of essentially uniform
thickness. The variation .DELTA.C of the capacity of this circuit
arrangement is directly proportional to the variation of the sum
of the wetted surfaces 34 and 35. (Milk foam and a wetting of the
electrodes beyond the retained liquid level would be sensed as an
increase of the liquid level.) The variation of these surfaces is
again directly proportional to the variation .angle.h of the retained
liquid level. Variations of the retained liquid level may thus be
measured directly as variations of the capacity of the circuit arrangement
described.
The variations of the capacitry can be measured by means of any
known circuit arrangement. A preferred circuit arrangement is described
in German Auslegeschrift No. 1121824 wherein an AC voltage is
applied to a voltage divider formed of a measuring resistor and
the capacity to be measured, and the AC voltage reduced by the measuring
resistor is rectified and measured.
A suitable circuit arrangement may for instance comprise an oscillator
having a triangular output waveform for generating the required
AC voltage. The measuring section, i.e. the electrodes 19 20 cause
a voltage drop to occur at the measuring resistor. In a following
wide band operation amplifier the measuring voltage is then amplified
by the factor 100 rectified by means of an active rectifier of
high linearity, and levelled by means of an RC circuit. Through
an impedance converter the signal is then supplied to a filter also
acting as a value detector for compensating waves and bubbles occurring
adjacent the electrodes. The value detector bridges the time gap
required for liquid wetting the electrodes to flow off. The electric
peak signals resulting from rapid variations of the retained liquid
level due to a remaining surface waviness are evaluated by the value
detector at a reduced proportion, preferably at about a third of
the value. The output for the milk flow signal is then formed by
an operation amplifier for post-calibration with an amplification
factor of 1 to 1.5.
If it is desired to determine not only the milk flow, but also
the overall amount of milk, the milk flow signal is digitalized
and subsequently summed, so that the total milk amount can be displayed
directly.
A milk flow meter 40 shown in FIGS. 4 to 6 is basically similar
to the one shown in FIG. 1 for which reason the following description
is mainly directed to the differing features thereof. Flow meter
40 also comprises a cylindrical housing 41 closed at its ends by
end covers 42 and 43 held together by means of three tension bolts
44 and nuts 45 (only one of which is shown) extending substantially
parallel to the longitudinal axis of housing 41. A milk supply duct
47 opens tangentially into milk collecting chamber 46. Collecting
chamber 46 communicates with a measuring chamber 49 via a restriction
48. Restriction 48 is formed by a downwards converging lower wall
portion 50 of collecting chamber 46 and a downwards diverging upper
wall portion 51 of measuring chamber 49. A tube 53 communicating
with collecting chamber 46 via a port 54 adjacent its upper end
extends through the full length of the collecting chamber and through
measuring chamber 49 to a point above the bottom of the measuring
chamber. Starting from the point of attachment of a diving bell
56 the diameter of tube 53 increases downwards to its lower end.
A milk discharge tube 57 is coaxially located within tube 53. The
lower end 58 of discharge tube 57 extends to a point below the lower
end of a measuring slot 60 formed in the wall of tube 53 lengthwise
thereof. Opposite measuring slot 60 discharge tube 57 has a recessed
wall portion 61 so as not to impede the flow of milk through measuring
slot 60 into tube 53.
In order to provide a flow-dynamically smooth transition from the
lower end of tube 53 to milk discharge duct 57 and to facilitate
cleaning of the milk flow meter by simply flowing a cleaning fluid
therethrough, the interior wall surface 62 of cover 43 is formed
by rotating the lower half of a circular arc having the longitudinal
center axis 63 of milk discharge duct 57 as a tangent about said
center axis 63. The lower end of the otherwise closed tube 53 should
be as small as possible, so that residual liquid remaining therein
after use can be exhausted therefrom by admitting a short air pulse
while the milking vacuum is still in effect.
The shape of measuring slot 60 is best seen in FIG. 6. In order
to achieve a favourable and simple relation between the milk flow
amount and the retained liquid level, slot 60 is formed as a longitudinal
slot extending parallel to the longitudinal axis of tube 53. Preferably,
however, slot 60 is of gradually decreasing width from its lower
end to its upper end. Thus slot 60 may have an overall length of
about 65 mm, with its width decreasing from about 4.5 mm at the
lower end to about 4.2 mm at the upper end. In addition it has been
found advantageous to increase the width of slot 60 over a height
of about 5 mm adjacent its lower end in such a manner that its lower
end wall 64 has a width of 6 mm.
As shown particularly in FIG. 5 the ground electrode 66 is formed
as a substantially C-shaped electrode embedded in the bottom 45
of the measuring chamber. This offers the advantage that in operation
of the flow meter the ground electrode is always covered by the
liquid, e.g. milk, whereby the circuit diagram of FIG. 3 is modified
in such a manner that surface portion 35 is always constant independent
of the retained liquid level. Accordingly the capacity between surfaces
19 and 35 does not vary, so that this portion of the series-connected
circuit may be considered substantially constant.
The measuring electrode 67 of the embodiment shown in FIGS. 4 and
5 is formed as a rod electrode located a short distance upstream
of measuring slot 60 and extending parallel thereto. Rod electrode
67 projects through the bottom 45 of measuring chamber 49 into diving
bell 56. Ground electrode 66 as well as measuring electrode 67 are
each connected to terminals 68 and 69 respectively, extending outwards
of housing 41.
Both ground electrode 66 and measuring electrode 67 are coated
with a thin layer of a water and fat repellent insulating material.
As in this circuit arrangement the capacity varies in response to
variations of the retained liquid level only in proportion to the
surface of the measuring electrode 67 covered or wetted by the milk,
only the thickness of the coating on measuring electrode 67 is critical,
and variations of the coating thickness result in measuring errors.
Contrary thereto, the thickness of the coating layer on ground electrode
66 is not critical and may be selected different from that of the
coating layer on measuring electrode 67. Slight variations of the
thickness of the coating layer on measuring electrode 67 may even
be permissible as long as the coating thickness as integrated circumferentially
of the rod varies only slightly at each axial height.
Further it has been found advantageous to dimension the surface
of the ground electrode such that it is larger than the surface
of the measuring electrode, e.g. that it is preferably at least
2 to 2.5 times as large as the latter.
The measuring electrode 67 should be located as closely as possible
in front of slot 60 although at a sufficient distance therefrom
so that it does not interfere with the flow therethrough. This arrangement
offers the advantage that the measuring result is substantially
unaffected by inclination of the milk flow meter as might be expected
in normal operation.
As shown in FIG. 5 the ends 72 and 74 of ground electrode 66 are
located at a distance of at least 15 mm from electrode 67. This
distance applies to a milk flow meter in which the housing 41 has
a diameter of about 80 mm. In order to ensure unimpeded flow of
the milk from measuring chamber 49 underneath the lower edge of
diving bell 56 to the interior of the diving bell and through measuring
slot 60 and to enable the milk to rise within diving bell 56 to
the level corresponding to that in measuring chamber 49 the area
of the passage 73 formed between the lower edge of diving bell 56
and the bottom 45 of measuring chamber 49 is preferably about twice
as large as the area of measuring slot 60.
According to a particular feature of this embodiment, the milk
flow meter shown offers the possibility to draw samples from the
milk flow during milking. This is of particular interest in view
of the fact that the composition of the milk varies during the milking
act. There is in particular an increase of the fat content of the
milk towards the end of the milking act. For drawing samples there
is provided a sample container 80 communicating via a first tubing
81 with a bent sampling tube 82 having an open end 83 located within
discharge tube 57 and facing towards the milk flow in the manner
of a pitot tube. A second tubing 84 connects container 80 to a tubular
nipple 85 having an open end 86 in communication with the interior
of discharge tube 57. The drawing of milk samples should preferably
be carried out in a vertically rising flow. In this case the milk-air
mixture is more uniformly distributed over the cross-sectional area
of the milk discharge tube, so that the drawn sample is more representative
of the actually prevailing conditions. The opening 86 is preferably
located downstream of and radially offset from the point at which
sampling tube 82 projects into discharge tube 57. The open end 83
of sampling tube 82 is preferably located eccentrically with respect
to discharge tube 57.
The introduction of samples into container 80 is facilitated by
the dynamic pressure at opening 83 and the milking vacuum at opening
86. As the drawing of samples is usually carried out at considerable
intervals, the end of sampling tube 82 projecting from discharge
tube 57 may in the intervening periods be connected to nipple 85
by means of tube loop 87 so that the device can be readily switched
over from sampling to normal operation.
Operation of the milk flow meter shown in FIGS. 4 to 6 is essentially
the same as that of the above described embodiment, with the main
difference, that the milk is exhausted upwards through discharge
duct 57 instead of flowing downwards as in the first embodiment.
Measuring of capacity variations in response to the retained liquid
level as well as of the total milk amount, if desired, is carried
out in the same manner as described above with respect to the first
embodiment.
FIGS. 7 and 8 show a further embodiment of a milk flow meter 90
according to the invention. Flow meter 90 also comprises a cylindrical
outer housing having a diameter of about 100 to 120 mm and a height
of about 100 mm. The ends of the housing are closed by an upper
cover 91 and a bottom 92. A tube 93 projects through bottom 92 and
is connected to a milk discharge duct (not shown). Tube 93 has an
open upper end 102 a short distance below cover 91 and is formed
with a measuring slot 96 extending the length thereof down to bottom
92. Measuring slot 96 is shielded from the remainder of a measuring
chamber 95 by a partition 94 best shown in FIG. 8. Partition 94
surrounds measuring slot 96 in the shape of a circular arc and is
connected to tube 93 in spaced relation to slot 96. The partition
thus forms a tube extending parallel to tube 93 and having also
an open upper end. The lower end of partition 94 is located at a
certain distance above bottom 92 so that there remains a flow passage
104 leading from measuring chamber 95 to the space between partition
94 and tube 93. Attached to the interior surface of partition 94
is a measuring electrode 97. Disposed on bottom wall 92 is a ground
electrode 98 in the shape of an annular surface surrounding tube
93 together with partition 94. Measuring electrode 97 and ground
electrode 98 are connected to terminal leads 100 and 99 respectively,
extending outwards of housing 90.
The milk is introduced into flow meter 90 via a supply duct 101
opening tangentially into the upper portion of its interior forming
an integral milk collecting space and measuring chamber 95. In this
embodiment there is thus no restriction between the milk collecting
space and the measuring chamber. For preventing the milk introduced
via supply duct 101 from directly entering the open upper end 102
of tube 93 there is provided a shielding wall 103 in the form of
a ring attached to cover 91 and surrounding the upper end of tube
93 and partition 94.
In operation of the milk flow meter, milk introduced via supply
duct 101 is caused by its kinetic energy to flow along a helical
path along the interior wall surface of the housing down towards
bottom 92. This rotary motion causes entrained air to be separated
from the milk. The air so separated bypasses the measuring section
itself by flowing underneath shielding wall 103 directly into the
open upper end 102 of tube 93 and into the discharge duct connected
thereto. The milk collected in measuring chamber 95 flows to the
interior of partition 94 and thus towards measuring slot 96 only
via flow passage 104. In the interior of partition 94 the milk
is therefore substantially quiescent and essentially free of surface
waviness and foam. The milk then flows through measuring slot 96
into tube 93. The retained liquid level within partition 94 is determined
with the aid of measuring electrode 97 and ground electrode 98 by
a capacitive measuring method, as already discussed above.
The invention thus provides an improved novel milk flow meter of
low weight and reduced dimensions, which does therefore not interfere
with the daily milking routine. Its design permits the device to
be universally employed, i.e. in connection with overhead milking
lines as well as with underfloor milking installations. Furthermore,
the device is capable of functioning properly under any vacuum and
pulsation conditions. A high measuring accuracy is readily achieved,
with measuring errors reduced to as little as two or three percent.
The measuring accuracy is not essentially affected by deviations
of the device from its normal vertical position. Cleaning of the
device offers no problems, as the device can be readily cleaned
by flow-through rinsing as conventionally employed for cleaning
the remainder of the milking equipment. |