Abstrict A vortex flow meter includes a measuring tube in which a fluid
is carried, a vortex generator provided in the measuring tube for
developing a Karman vortex in the fluid, a magnetic field generator
generating a magnetic field across the measuring tube at the downstream
of the vortex generator, a pair of electromotive force measuring
electrodes provided at the downstream of the vortex generator for
measuring an electromotive force generated by the Karman vortex
passing across the magnetic field, a pair of reference electrodes
provided at the upstream and downstream of the electromotive force
measuring electrodes, respectively, for measuring a potential at
each location, and a detector circuit electrically connected to
the electromotive force measuring electrodes and the reference electrodes
for calculating the flow of the fluid from the electromotive force
and the potential measured by the reference electrodes. The flow
is calculated by subtracting the potential difference of the reference
potential measuring electrodes from the electromotive force measured
by the electromotive force measuring electrodes. This allows the
flow meter to have an increased measuring range, meet a wide range
of flow conditions, have a simple construction, and have a measurement
accuracy.
Claims What is claimed is:
1. A vortex flow meter comprising: a measuring tube in which a
fluid is carried; a vortex generator provided in the measuring tube
for developing a Karman vortex in the fluid; a magnetic field generator
for generating a magnetic field applied at a downstream of the vortex
generator across the measuring tube; a pair of electromotive force
measuring electrodes provided at a downstream of the vortex generator
for measuring an electromotive force generated when the Karman vortex
passes across the magnetic field; a pair of reference electrodes
provided at an upstream and downstream of the electromotive force
measuring electrodes, respectively, for measuring a potential at
each location; and a detector circuit electrically connected to
the electromotive force measuring electrodes and the reference electrodes
for calculating a flow of the fluid from the electromotive force
and the potential measured by the reference electrodes.
2. The vortex flow meter according to claim 1 wherein the detector
circuit comprises a differential amplifier for eliminating common-mode
disturbing noise components induced at the electromotive force measuring
electrodes and the signal between the paired reference electrodes.
3. The vortex flow meter according to claim 2 wherein the detector
circuit further comprises: a first positive amplifier for amplifying
the electromotive force generated between the electromotive force
measuring electrodes and inputting the amplified electromotive force
to a first input of the differential amplifier; and a second positive
amplifier for amplifying the electromotive force generated between
the reference electrodes and inputting the amplified electromotive
force to a second input of the differential amplifier.
4. The vortex flow meter according to claim 1 wherein the detector
circuit further comprises: a coupling capacitor for coupling the
electromotive force measuring electrodes to the differential amplifier;
and a voltage follower circuit for generating a reference potential
from the potential measured at the reference electrodes.
5. The vortex flow meter according to claim 4 wherein the voltage
follower circuit generates the reference potential in which the
potential measured by the reference electrodes is superimposed with
a certain potential.
6. The vortex flow meter according to claim 4 wherein the detector
circuit further comprises a high impedance circuit for determining
the reference potential.
7. The vortex flow meter according to claim 1 wherein the detector
circuit further comprises an amplifier for amplifying an output
of the differential amplifier.
8. The vortex flow meter according to claim 1 wherein each of
the reference electrodes has a diameter not greater than 1/2 of
a width of the vortex generator.
9. The vortex flow meter according to claim 1 wherein the reference
electrodes have the same shapes each other.
10. The vortex flow meter according to claim 1 wherein each of
the electromotive force measuring electrodes has a diameter not
greater than 1/2 of a width of the vortex generator.
11. The vortex flow meter according to claim 1 wherein the electromotive
force measuring electrodes have the same diameters.
12. The vortex flow meter according to claim 1 wherein each of
the electromotive force measuring electrodes has, in the measuring
tube, a length ranging 2 to 2.5 times as large as a width of the
vortex generator.
13. The vortex flow meter according to claim 1 wherein the electromotive
force measuring electrodes have the same length in the measuring
tube.
14. The vortex flow meter according to claim 1 wherein a distance
between the electromotive force measuring electrodes is 2 to 2.5
times as large as a width of the vortex generator.
15. The vortex flow meter according to claim 1 wherein a width
between the magnetic field generators in a radial direction of the
measuring tube is 1.5 to 2 times as large as a width of the vortex
generator.
16. The vortex flow meter according to claim 1 wherein the measuring
tube has an undulated portion over an inner wall surface thereof.
17. The vortex flow meter according to claim 16 further comprising
a separate undulated member provided on an inner wall of the measuring
tube.
18. The vortex flow meter according to claim 17 wherein the separate
undulated member is electrically conductive and contacts directly
with a portion of one of the reference electrodes.
19. The vortex flow meter according to claim 17 wherein the separate
undulated member is a coil spring.
20. The vortex flow meter according to claim 19 wherein the coil
spring has a portion having a pitch not greater than a diameter
of the reference electrodes, the portion accepting one of the reference
electrodes.
21. The vortex flow meter according to claim 1 wherein a cross
section of the measuring tube has a track shape having linear portions
orthogonal to the magnetic field and arcuate portions bridging over
the linear prtions, the arcuate portions arranged symmetrical about
a direction orthogonal to the magnetic field, a distance between
the arcuate portions being greater than a width between the linear
portions.
22. The vortex flow meter according to claim 21 wherein each of
the arcuate portions has a semi-circular shape.
Description FIELD OF THE INVENTION
[0001] The present invention relates to a flow meter for measuring
the flow of a fluid, such as air or liquid running in a measuring
tube, accurately throughout a wide range.
BACKGROUND OF THE INVENTION
[0002] Among flow meters for measuring the flow of a fluid which
runs in a measuring tube, a Karman-vortex flow meter is known. A
conventional Karman-vortex flow meter disclosed in Japanese Patent
Laid-open No.60-40914 develops a Karman vortex in the flow of a
fluid, and a generating frequency (referred to as a frequency hereinafter)
of the vortex is measured for calculating the rate of the flow.
The calculation is based on the fact that the Karman-vortex generating
frequency is proportional to the flow. For measuring the Karman-vortex
frequency, the meter disclosed in the Japanese Patent Laid-open
No.60-40914 employs an ultrasonic or oscillation technique. It is
known that when ultrasonic or oscillating waves directed to a Karman
vortex has the frequency or phase change. The change in the ultrasonic
or oscillating waves may be measured with only a large, complex,
expensive meter even if the measuring tube is relatively small.
Because the measuring accuracy of such an expensive meter depends
primarily on the generating mechanism of the Karman vortex, the
accuracy is easily declined by a condition such as an ambient temperature
or disturbing turbulence which affects the generation of a Karman
vortex.
[0003] Japanese Patent No.3113946 discloses that a Karman-vortex
frequency is measured with a magnetic field. The modified flow meter
will be explained. FIG. 7 is a cross sectional view of a conventional
flow meter. The meter includes a measuring tube 1 in which an electrically
conductive fluid flows and a vortex generator 2 provided in the
measuring tube 1. The vortex generator 2 generates a Karman vortex
3. The meter also includes a pair of electromotive force measuring
electrodes 4a and 4b, a detector 5 electrically connected to the
electromotive force measuring electrodes 4a and 4b for measuring
a voltage between the electrodes 4a and 4b to calculate a flow rate
of the fluid 5 running in the measuring tube 1 and a pair of magnetic
field generators 7a and 7b mounted around the measuring tube 1.
The magnetic field generators 7a and 7b are two magnets mounted
to both sides of the measuring tube 1 respectively, so that the
two, N and S, poles come opposite to each other. More specifically,
the magnetic field generators 7a and 7b are arranged so that the
orientation of the magnetic field from the N pole to the S pole
is vertical to the axis of the vortex generator 2 and to the electromotive
force measuring electrodes 4a and 4b. At the downstream of the vortex
generator 7 in the flow, a pair of lines of Karman vortices are
generated in which alternate vortices of opposite rotation are developed
at a frequency proportional to the representative dimension of the
vortex generator 2. The electromotive force measuring electrode
4b is located at the downstream of the vortex generator 2. The electromotive
force measuring electrode 4a opposite to the electromotive force
measuring electrode 4b is located at the downstream of the vortex
generator 2 and at the upstream of the electromotive force measuring
electrode 4b. FIG. 7 illustrates the electromotive force measuring
electrode 4a arranged unitarily with the vortex generator 2 for
simplicity.
[0004] The Karman vortex 3 generated by the vortex generator 2
changes the velocity of the flow thus causing a change in the magnetic
flux of the magnetic field developed between the magnetic field
generators 7a and 7b. The change in the magnetic flux then generates
an inductive electromotive force between the electromotive force
measuring electrodes 4a and 4b. The number of voltage changes is
proportional to the number of vortices and is measured by the detector
circuit 5 for calculating the flow.
[0005] However, as the electrodes in the conventional Karman-vortex
flow meter are directly provided at the downstream of the vortex
generator, they detect vortices in a area where the vortices do
not depart completely from the vortex generator and before the vortices
grow up to a measurable size. Therefore, the meter receives an influence
of fluctuations of the Karman vortices.
[0006] Also, as the electrodes are arranged at a point and thus
has a small sensing area, the accuracy of measurements may stay
low. Particularly, when the electric conductivity is low, a small
flow is hardly measured.
[0007] The meter is susceptible to disturbing noises and thus requires
a scheme for diminishing the affect of noises. Having to include
a sophisticated filter circuit, the meter has the overall arrangement
intricate, become expensive, thus creating a secondary drawback.
[0008] Moreover, when the flow of the fluid is small where Reynolds
number is less than 3000 calculated from Re=UL/v (where U is the
average flow velocity in the cross section, L is the representative
length, and v is the kinetic viscosity coefficient), the velocity
distribution significantly varies by the resistance of the inner
wall of the measuring tube. This makes Karman vortices generate
unstably, thus declining the accuracy and repeatability of measurements
and making the flow be hardly calculated accurately.
SUMMARY OF THE INVENTION
[0009] A vortex flow meter includes the follows:
[0010] A measuring tube in which a fluid is carried;
[0011] A vortex generator provided in the measuring tube for developing
a Karman vortex in the fluid;
[0012] A magnetic field generator for generating a magnetic field
to be applied at the downstream of the vortex generator across the
measuring tube;
[0013] A pair of electromotive force measuring electrodes provided
at the downstream of the vortex generator for measuring an electromotive
force which is generated when the Karman vortex passing across the
magnetic field;
[0014] A pair of reference electrodes provided at the upstream
and downstream of the electromotive force measuring electrodes for
measuring the potentials at the locations, respectively; and
[0015] A detector circuit electrically connected to the electromotive
force measuring electrodes and reference electrodes for calculating
the flow of the fluid from the electromotive force and the potential
measured by the reference electrodes.
[0016] The flow meter measures the flow while offsetting a change
of the flow caused by a change of the measuring environments and
conditions, hence increasing the measurement range, decreasing the
cost with no use of extra components for a noise reduction, and
improving an accuracy of a measurement.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] FIG. 1 is a cross sectional view of a flow meter according
to Embodiment 1 of the present invention;
[0018] FIG. 2 is a block diagram of a detector circuit in the flow
meter of Embodiment 1;
[0019] FIG. 3 is a block diagram of a detector circuit in a flow
meter according to Embodiment 2 of the present invention;
[0020] FIG. 4 is a cross sectional view of a flow meter according
to Embodiment 3 of the present invention;
[0021] FIG. 5 is a cross sectional view of an arrangement with
a flow meter according to Embodiment 4 of the present invention;
[0022] FIG. 6A is a cross sectional view of a flow input section
of the flow meter of Embodiment 4;
[0023] FIG. 6B is a cross sectional view of the flow meter of Embodiment
4; and
[0024] FIG. 7 is a cross sectional view of a conventional flow
meter.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] (Embodiment 1)
[0026] A flow meter according to Embodiment 1 of the present invention
will be described referring to FIG. 1 and FIG. 2. Like components
are denoted by like numerals as those of the conventional flow meter
and will be explained in no more detail. FIG. 1 is a cross sectional
view of the flow meter of Embodiment 1 and FIG. 2 is a block diagram
of a detector circuit in the flow meter of Embodiment 1.
[0027] As shown in FIG. 1 the flow meter includes a measuring
tube 1 a vortex generator 2 provided in the measuring tube 1 for
developing Karman vortices, a pair of electromotive force measuring
electrodes 4a and 4b, a pair of reference electrodes 6a and 6b,
a detector circuit 5 for measuring an inducted electromotive force
to calculate a rate of the flow and offsetting the influence of
disturbing noises, and a pair of magnetic field generators 7a and
7b. A Karman vortex 3 is generated while alternate vortices of opposite
rotation are developed at a frequency being proportional to the
representative dimension of the vortex generator 2. The small inner
diameter of the measuring tube 1 has an inner wall affect the Karman
vortex 3 significantly. Too large diamter makes the flow velocity
slow down and may hardly produce a Karman vortex. At an appropriate
flow velocity, the Reynolds number preferably ranges from 3000
to 100000. The vortex generator 2 of this embodiment has a triangular
column shape, and may has any possible shape developing a Karman
vortex. The vortex generator 2 of this embodiment is mounted to
the inner wall of the measuring tube 1 so that one of the sides
of the generator is vertical to the direction of the flow. In the
flow meter of this embodiment, the measuring tube 1 has an inner
diameter of 7 mm for measuring a range of the flow rate from 1 L/min
to 10 L/min. Under that condition, it is most desirable that the
triangular column body of the vortex generator 2 is an isosceles
triangle in the cross section having a width of 2 mm and a height
of 3 mm.
[0028] The electromotive force measuring electrodes 4a and 4b are
arranged in parallel with each other at the downstream of the vortex
generator 2 so that their axes may extend at a right angle to the
axis of the vortex generator 2 and the direction of the flow. Each
line of flow passing the electromotive force measuring electrode
4a and passes the electromotive force measuring electrode 4b. The
magnetic field generators 7a and 7b are permanent magnets mounted
on both sides of the measuring tube 1 to sandwich the electromotive
force measuring electrodes 4a and 4b with two, N and S, poles facing
opposite to each other. When the range of the flow measurement is
set from 1 L/min to 10 L/min, the density of magnetic flux in the
measuring tube 1 has to be increased by the magnetic field generators
7a and 7b. Therefore, a rare-earth group permanent magnet having
a width 1.5 times greater than that of the vortex generator 2 is
used as the magnetic field generators 7a and 7b.
[0029] The reference electrodes 6a and 6b measure a potential difference
between the upstream and the downstream of the electromotive force
measuring electrodes 4a and 4b. The reference electrodes 6a and
6b are also arranged in parallel with the electromotive force measuring
electrodes 4a and 4b. This allows a flow line passing the reference
electrodes 6a and 6b passes the electromotive force measuring electrodes
4a and 4b. More specifically, the four electrodes are aligned in
a row along the direction of the flow from upstream to downstream.
[0030] The Karman-vortex flow meter has to be carefully sized for
the representative dimension of each component and the Reynolds
number of a fluid for steadily developing a Karman vortex 3 and
for not generating a noise with a disturb in the measurement tube
1.
[0031] FIG. 1 shows a width D is which the representative dimension
of the vortex generator 2 diameters da and db of the electromotive
force measuring electrodes 4a and 4b respectively, a diameter dc
of each of the reference electrodes 6a and 6b, a length h of each
of the electromotive force measuring electrodes 4a and 4b in the
measuring tube 2 a distance L between the electromotive force measuring
electrodes 4a and 4b, and a width Dm along the tube diameter of
each of the magnetic field generators 7a and 7b. Those dimensions
are determined in precise balance so as to steadily develop the
Karman vortex 3 but not any disturbing noise, as explained below.
[0032] For example, the diameter dc of each of the reference electrodes
6a and 6b is not greater than 1/2 of the width D of the vortex generator
2. This holds 1/2 or smaller of the Reynolds number. Accordingly,
as laminar flows appear about the reference electrodes 6a and 6b,
the Karman vortex 3 is rarely interrupted. Also, the reference electrodes
6a and 6b develop few vertices. Such a change in the flow velocity
does not disturb the magnetic flux between the electromotive force
measuring electrodes 4a and 4b and does not affect to measure the
flow without declining the accuracy.
[0033] Preferably, the diameters da and db of the respective electromotive
force measuring electrodes 4a and 4b may not be greater than 1/2
the width D of the vortex generator 2 preferably. This holds 1/2
or smaller of the Reynolds number and can create laminar flows about
the electrodes 4a and 4b. As a result, the Karman vortex 3 is hardly
disturbed or fractured. The flow disturbed by the electromotive
force measuring electrode 4a is spread and runs to the downstream
before reaching the electromotive force measuring electrode 4b.
In case that the diameters da and db of the electromotive force
measuring electrodes 4a and 4b are equal, any noise developed at
the electromotive force measuring electrodes 4a and 4b can be minimized.
More specifically, the diameters da and db being different from
each other may vary the resistance to fluid and the friction between
the two electrodes 4a and 4b. Accordingly, the flow is generated
irregularly, thus causing noises. The electrodes 4a and 4b having
the same diameters minimize to generate noises. In this embodiment,
the diameters da and db equal to each other allows a substantially
uniform noise to be generated. The detector circuit 5 includes a
differential amplifier for removing, from the detection signal,
a disturbing noise induced on the electromotive force measuring
electrodes 4a and 4b and declines the noise in the signal processing
process.
[0034] In case that the length h in the tube of the electromotive
force measuring electrodes 4a and 4b is 2 to 2.5 times as large
as the width D of the vortex generator 2 the inner diameter of
the measuring tube 1 is preferably 3 to 4 times as large as the
width D for taking an appropriate balance between the flow and the
size. Those dimensions permit the electromotive force measuring
electrodes 4a and 4b to sandwich two strings of the Karman vortex
3 at their distant ends with a minimum height and thus measure a
change of the electromotive force favorably at the center of the
string of the Karman vortex 3 thus measures the flow accurately.
The detector circuit 5 offsets eddies generated in the wake of the
distal ends of the electromotive force measuring electrodes 4a and
4b or disturbing noises developed by turbulence of the flow excluding
the Karman vortex 3. Thus, an overall noise is reduced, and the
flow measurement can be improved in the accuracy.
[0035] In case that the distance L between the electromotive force
measuring electrodes 4a and 4b is 2 to 2.5 times as large as the
width D of the vortex generator 2 the distance L can be smaller
than the distance between two strings of the Karman vortex 3. Therefore,
as there is one or no vortex passing between the electromotive force
measuring electrodes 4a and 4b, the level of noise can be reduced.
And thus, one Karman vortex 3 in the string corresponds one of the
detection signal (one pulse), the frequency can be counted very
easily, and the flow measurement can further be improved in the
accuracy.
[0036] In case that the width Dm along the tube diameter of the
magnetic field generators 7a and 7b is 1.5 to 2 times as large as
the width D of the vortex generator, the magnetic field developed
in the measuring tube 1 is targeted to the area in the measuring
tube 1 where the Karman vortex 3 is developed. Accordingly, a noise
generated from undesired eddies developed on the inner wall of the
measuring tube 1 can be reduced. In the flow meter of this embodiment,
the width Dm is 1.5 times as large as the width D.
[0037] In the flow meter sized as described above, when the Karman
vortex 3 runs across the magnetic field between the electromotive
force measuring electrodes 4a and 4b, the vortex changes the magnetic
field and generates pulses of the electromotive force at the electromotive
force measuring electrodes 4a and 4b. Simultaneously, the reference
electrodes 6a and 6b measures a potential difference around this
area, i.e., a reference potential difference between the electromotive
force measuring electrodes 4a and 4b. To the potential difference,
the measuring conditions (direct current factors and disturbing
noises excluding the Karman vortex) are reflected. As a result,
the detector circuit 5 offsets the reference potential difference
in the electromotive force and thus removes undesired noise or signal
components in the detection signal.
[0038] The detector circuit and an operation of the circuit in
the flow meter of Embodiment 1 will be described in more detail.
As shown in FIG. 2 the detector circuit 5 includes operational
amplifiers 10a, 10b, 10c, 10d, and 10e, a comparator 11 a band-pass
filter 12 resistors, and coupling capacitors.
[0039] The operational amplifier 10a has a positive input terminal
connected to a coupling capacitor 14a and has a negative input terminal
to which an output is feed back via a resistor 13c, thus forming
a first positive amplifier. The electromotive force measuring electrode
4a is connected to the positive input terminal via the coupling
capacitor 14a, and the electromotive force measuring electrode 4b
is connected to the negative input terminal via a resistor 13b which
determines an input potential. Similarly, the operational amplifier
10b has a positive input terminal connected to a coupling capacitor
14b and has a negative input terminal to which an output is fed
back via a resistor 13f, thus forming a second positive amplifier.
The reference electrode 6a is connected to the positive input terminal
via the coupling capacitor 14b, and the reference electrode 6b is
connected to the negative input terminal via a resistor 13e which
determines an input potential. The gain of each of the first and
second positive amplifiers is determined by the two resistors connected
to the negative input terminal. The electromotive force signals
developed on the electromotive force measuring electrodes 4a and
4b and the reference electrodes 6a and 6b is amplified to a desired
level by the gain.
[0040] The operational amplifier 10c is a buffer amplifier. The
operational amplifier 10d operates as a differential amplifier for
positive-amplifying an output of the first positive amplifier and
for subtracting, from the amplified output, an output of the second
positive amplifier. That is, the differential amplifier removes
a common-mode signal caused by the disturbing noise from the detection
signal and amplifies the detection signal to a desired level easily
detected by the comparator 11. An output signal of the operational
amplifier 10d passes through the band-pass filter 12 and has the
waveform shaped by the comparator 11 before released out from the
detector circuit 5. In brief, the electromotive force signal induced
by the Karman vortex 3 passing between the electromotive force measuring
electrodes 4a and 4b is subjected to the amplification and the noise
elimination of the first and second positive amplifiers and differential
amplifier. And then, the electromotive force is shaped to a squire
wave by the comparator 11 and then released as a string of pulses
having a frequency proportional to the rate of the flow. As described
previously, one pulse corresponds one Karman vortex 3 and is counted
to measure the flow accurately.
[0041] (Embodiment 2)
[0042] A flow meter according to Embodiment 2 of the present invention
will be described referring to FIG. 3. Like components are denoted
by like numerals as those of Embodiment 1 and will be explained
in no more detail. FIG. 3 is a block diagram of a detector circuit
according to Embodiment 2.
[0043] An operational amplifier 10a positive-amplifies a signal
received via a coupling capacitor from the electromotive force measuring
electrode 4a with a negative feedback. The amplified signal and
a signal received from the electromotive force measuring electrode
4b are differentially-amplified by an operational amplifier 10b.
The amplifier 10b removes a common-mode signal caused by disturbing
noises from the amplified output and amplifies, the detection signal
to a desired level. The detection signal then passes through a band-pass
filter 12 and is amplified by a positive amplifier includes mainly
an operational amplifier 10c to a desired level easily detected
by a comparator 11. In brief, the electromotive force induced by
the Karman vortex 3 passing between the electromotive force measuring
electrodes 4a and 4b is amplified by the differential amplifier
and the positive amplifiers. The electromotive force has the waveform
shaped by the comparator 11 and is released as a string of pulses
having a frequency proportional to the rate of the flow.
[0044] An operational amplifier 10e operates as a voltage follower
circuit. This circuit has an extremely high input impedance and
a low output impedance. The reference electrodes 6a and 6b are connected
to the grounding side of voltage dividing resistors 13k and 131
loaded with a source voltage Vcc.
[0045] Therefore, an electrode potential actually measured between
the reference electrodes 6a and 6b is superimposed on a desired
partial determined from the source voltage Vcc divided by resisters
and has the impedance converted into low. This allows the output
of the operational amplifier 10d (the reference potential applied
to the detector circuit 5) to remain constant even if the reference
electrode potential actually measured varies. As a result, an influence
of external potential fluctuations is eliminated. A noise can be
canceled by the differential amplifier including mainly the operational
amplifiers 10a and 10b even when the electromotive force developed
at the electromotive force measuring electrodes 4a and 4b is small.
Consequently, a change in the magnetic field derived from the Karman
vortex 3 can favorably be measured.
[0046] As described above, the detector circuit 5 of Embodiment
2 eliminates a fluctuation in the actual reference electrode potential
with the voltage follower circuit and the reference electrodes 6a
and 6b. And the circuit 5 removes the common-mode disturbing noise
from the electromotive force received from the coupling capacitor
with the differential amplifier circuit, thus detecting the electromotive
force induced by a change of the magnetic field caused by the Karman
vortex. Accordingly, the flow meter according to this embodiment
has a simple construction, is less expensive, and measures the flow
accurately. (Embodiment 3)
[0047] A flow meter according to Embodiment 3 of the present invention
will be described referring the cross sectional view of FIG. 4.
Also, like components are denoted by like numerals as those of Embodiment
1 and will be explained in no more detail.
[0048] Undulation members 8a and 8b extending uniformly along the
inner wall of the measuring tube 1 are provided. The members are
particularly implemented in this embodiment by coil springs which
are less expensive.
[0049] As described previously, a Karman vortex 3 is steadily developed
and has the frequency be proportional to the rate of flow when a
fluid to be measured is carried in turbulent flows. This condition
may be expressed with the Reynolds number. In a proper range of
flow velocities, the Reynolds number ranges from 3000 to 100000.
The Reynolds number may however be varied depending on the shape
of the inner wall of the measuring tube 1. Particularly, the Reynolds
number ranges from 2320 to 3000 at the transition between a laminar
flow and a turbulent flow. For measuring a flow in the range of
the Reynolds number, the inner wall of the measuring tube 1 has
to be roughed uniformly on the surface upstream of the vortex generator
2 in order to develop turbulent flows steadily.
[0050] For that reason, Embodiment 3 employs the two coil springs
8a and 8b are provided on the upstream and downstream of the vortex
generator 2 along the inner wall of the measuring tube 1 respectively.
The spring coils 8a and 8b, as each having a uniform pitch, are
most favorable materials for implementing uniform undulation over
the inner wall. Also, the spring coils 8a and 8b are easily assembled
and has the effect precisely predicted. The coil springs 8a and
8b prevent the measuring tube 1 from being delicately machined in
the inner wall, hence contributing to the easy fabrication of the
flow meter with the measuring tube 1 undulated on the inner wall
without costly processes.
[0051] The coil springs 8a and 8b are made of electrically conductive
material and directly connected with the reference electrodes 6a
and 6b, respectively. The reference electrodes 6a and 6b, which
are directly connected with the coil springs 8a and 8b, have the
performance for measuring the reference potential improved. Upon
having the pitch between two adjacent windings partially greater
than the diameter of the reference electrodes 6a and 6b, the coil
springs 8a and 8b hold the reference electrode 6a and 6b securely
and tight with a yielding force, respectively. The coil springs
8a and 8b, upon being of a close-coiled helical type, have increased
areas contacting with the fluid thus improving the effectiveness.
For inhibiting the reference electrodes 6a and 6b from being deformed
by the yielding force of the coil springs 8a and 8b , the coil springs
8a and 8b has to be made from the same material and to have the
same diameter as the reference electrodes 6a and 6b.
[0052] An operation of the flow meter according to Embodiment 3
will be explained. A fluid to be measured running in the measuring
tube 1 is disturbed by the coil spring 8a to be a turbulent flow.
Accordingly, a Karman vortex 3 is developed with the vortex generator
2 as proportional to the velocity of the flow. As the Karman vortex
3 crosses the magnetic field between the electromotive force measuring
electrodes 4a and 4b, the vortex creates regularly a string of pulses
of electromotive force. Simultaneously, a potential difference between
the electromotive force measuring electrodes 4a and 4b to which
the other factors (a direct current and disturbing noises other
than the Karman vortex) is reflected is measured with the reference
electrodes 6a and 6b. As a result, an undesired noise or signal
component in the detection signal can readily be removed by the
detector circuit 5 offsetting the component in the reference potential
signal.
[0053] The flow meter according to Embodiment 3 has the coil springs
8a and 8b provided for implementing uniform undulation over the
inner wall of the measuring tube 1 allowing a Karman vortex 3 to
be developed steadily. This can extend the measuring range and improve
the resistance to noises. Upon having the uniform undulation implemented
by separate members, the measuring tube 1 can be less expensive.
[0054] (Embodiment 4)
[0055] A flow meter according to Embodiment 4 of the present invention
will be described referring to FIGS. 5 and 6. Like components are
denoted by like numerals as those of Embodiment 1 and will be explained
in no more detail. FIG. 5 is a cross sectional view of an arrangement
of the flow-meter of Embodiment 4. FIG. 6A is a cross sectional
view of a flow input section of the flow meter and FIG. 6B is a
cross sectional view of the flow meter of Embodiment 4.
[0056] As shown in FIG. 5 the flow meter has a metal yoke 9 for
reducing a leakage of magnetic fluxes generated by magnetic field
generators 7a and 7b.
[0057] As shown in FIG. 6B, the cross section of a measuring tube
lb of Embodiment 4 consists of a track shape having an arcuate portion.
The shape has linear portions orthogonal to the magnetic field generated
by the magnetic field generators 7a and 7b and arcuate portions
bridging over the linear portions. This permits the distance dg
between the magnetic field generators 7a and 7b to be minimized
without disturbing a Karman vortex 3 generated by a vortex generator
2. The arcuate portions are curved outward and symmetrical about
a direction perpendicular to the magnetic field. The symmetry about
the direction perpendicular to the magnetic field is equivalent
to the symmetry about a line extending between and in parallel with
the linear portions. The arcuate portions are also symmetrical about
the magnetic field in Embodiment 4. For reducing the distance dg
in the cross section of the measuring tube 1b, the distance X between
the inner sides of arcuate portions (referred to as an arcuate distance)
is not smaller than the length Y between the linear portions (referred
to as a linear distance). More particularly, the arcuate distance
X is a long axis length of the track shape while the linear distance
Y is a short axis length.
[0058] The arcuate portion may preferably have a semi-circular
shape of which the diameter is equal to the linear distance Y. This
allows the measuring tube 1b to be fabricated much easily and less
expensively. The measuring tube having this shape is smoothly jointed
with the linear edges in the direction of a tangent, thus rarely
producing secondary eddies which disturb the measurement and can
have an increased measuring range and improved measuring accuracy.
[0059] The smaller the arcuate distance X, the higher the velocity
of the flow will increase to provide a higher Reynolds number, hence
making the measurement easy. If the arcuate distance X is too small,
the inner wall surface disturbs the flow and prevents a Karman vortex
3 from being generated. Therefore, the arcuate distance X and the
width W of the vortex generator 2 preferably have the ratio of W/X
ranging 0.2 to 0.4. The measuring tube 1b of Embodiment 4 for having
a measuring range from 1 L/min to 10 L/min, has the linear distance
of 3.8 mm, the diameter of the arcuate portion of 3.8 mm, and the
arcuate distance of 6.8 mm. The vortex generator 2 in the measuring
tube 1b may preferably be a triangular column having an isosceles
triangle in the cross section, a width of 2 mm, and a height of
3 mm.
[0060] The magnetic field generator 7a and 7b are accompanied with
a metal yoke 9 and spaced by a small distance dg from each other
for reducing the leakage and thus increasing the magnetic flux.
In case that the measuring tube 1b of this embodiment has the linear
distance of 3.8 mm, the diameter of the arcuate portion of 3.8 mm,
and the arcuate distance of 6.8 mm for having a measuring range
from 1 L/min to 10 L/min, the magnetic field generators 7a and 7b
may be implemented by a ferrite magnet. More preferably, the magnetic
material is a rare-earth permanent magnet, such as neodymium (Ne),
samarium (Sm), or cerium (Ce), which has a higher magnetic flux
density and a favorable thermal property for further improving the
accuracy of measurement. |