IV catheter abstract
A self-retracting IV catheter introducer automatically retracts
the catheter needle safely within a housing when the connector attached
to the cannula is separated from the housing after the cannula has
been inserted into a patient. In one embodiment the housing comprises
a retraction tube enclosing a retraction body having a rear portion
mounted within the retraction tube and a front portion carrying
a needle and extending through an opening in the front of the retraction
body. A connection surface on the exposed front of the retraction
body is frictionally engaged with a corresponding connection surface
on the connector. Abutting surfaces between the connector and the
retraction tube serve as stops. Releasable frictional engagement
of the connection surfaces prevents retraction. In a second embodiment
the front portion of the retraction tube extends forwardly configured
as springing arms having a protrusion which engages a depression
in the outer surface of an extending front portion of the retraction
body. The springing arms are forcibly pressed against the front
portion of the retraction body when a connector for the cannula
is forcibly slidably placed over the springing arms. When the connector
is separated, the arms are free to spring open releasing the retraction
body for complete retraction into the retraction tube along with
the needle.
IV catheter claims
I claim:
1. A self-retracting IV catheter introducer, comprising:
a retraction tube having an open front end;
a retraction body slidingly mounted in the retraction tube, said
body having a front portion carrying a fixed needle, the front portion
and needle extending from the open front end of the retraction tube;
a biasing element in the retraction tube applying a retraction
force to the retraction body;
a hollow catheter connector releasably mounted on the front portion
of the retraction body, said retraction body being restrained from
retraction by contact of the connector with the retraction tube;
wherein the retraction body self-retracts into the retraction tube
upon hand separation of the catheter connector from the retraction
body.
2. The self-retracting IV catheter of claim 1 wherein the connector
is releasably mounted by means of a sliding friction fit.
3. The self-retracting IV catheter of claim 2 wherein the connector
has an opening that receives and holds the front portion of the
retraction body and cooperating abutments are provided between the
connector and the retraction tube to resist retraction force when
the connector is drawn up against the retraction tube by the action
of the biasing element.
4. The self-retracting IV catheter of claim 3 wherein said abutments
are provided by means of a rearwardly facing surface on the connector
and a forwardly facing surface on the front end of the retraction
body.
5. The self-retracting IV catheter of claim 3 wherein the front
portion of the retraction body has an outer surface which extends
well into the hollow connector, which has an inner surface, wherein
said inner and outer surfaces comprise a connection surface which
releasably mount the connector on the retraction body.
6. The self-retracting IV catheter of claim 5 wherein the open
front end of the retraction body has a ledge and said biasing element
is a spring having a front end which rests against said ledge to
apply retraction force to the retraction body.
7. The self-retracting IV catheter of claim 6 wherein said spring
fits around a reduced diameter body portion of the retraction body
and has a back end, the retraction body having a spring seat which
receives the back end of the spring.
8. The self-retracting IV catheter of claim 7 wherein the retraction
body includes a flash chamber located mainly inside the retraction
tube, to detect when the catheter has been properly inserted.
9. A self-retracting IV catheter introducer, comprising:
a retraction tube having a front end portion with an open mouth
and a back end portion;
a retraction body configured for lineal movement within the retraction
tube, having a rear portion mounted within the retraction tube and
a front portion carrying a needle and extending from the retraction
tube;
a biasing element tending to drive the retraction body into the
retraction tube with a retraction force;
a connection surface adapted to releaseably engage a catheter connector
on the extended front portion of the retraction body; and
a hollow catheter connector mounted on the connection surface with
sufficient holding force to resist the retraction force, said connector
being restrained from movement in the retraction direction by the
retraction tube;
wherein the retraction body is immediately self-retracted in response
to retraction force applied by the biasing element upon separation
of the connector from the retraction body thereby drawing the needle
into the retraction tube.
10. The self-retracting IV catheter introducer of claim 9 wherein
separation of the connector from the retraction body is accomplished
by hand loosening of the connector and retraction body at the connection
surface.
11. The self-retracting IV catheter introducer of claim 10 wherein
the hollow end of the catheter connector and the connection surface
of the retraction body are tapered to facilitate a force fit.
12. The self-retracting IV catheter introducer of claim 11 wherein
the connection surface is a continuous surface.
13. The self-retracting IV catheter introducer of claim 10 wherein
the hollow opening of the catheter connector has an inner surface
and the connection surface of the retraction body engages a substantial
portion of the inner surface.
14. The self-retracting IV catheter introducer of claim 9 wherein
the front portion of the retraction body extending from the needleholder
is grooved or split such that the connection surface is not continuous.
15. The self-retracting IV catheter introducer of claim 14 wherein
the connection surface and the catheter connector have complementary
engagement ridges which have a raised profile on one part and a
lowered profile on the complementary part, with respect to the surface
on which they reside, such that self-retraction will not occur without
disengagement of the complementary engagement ridges.
16. A self-retracting IV catheter introducer, comprising:
a retraction tube having a body portion with an opening in back
and a front portion extending forwardly from the body portion, the
front portion comprising a plurality of arms surrounding a passageway
between the arms leading into the body portion;
a retraction body having a front portion mounted for lineal movement
within the body portion of the retraction tube, the retraction body
being installable from the back of the retraction tube so that the
retractor body front portion extends forwardly through the passageway
between the arms, there being a needle extending forwardly from
the front portion;
a biasing spring mounted within the retraction tube having a compressed
position to apply a retraction force to the retraction body;
a catheter connector slidingly installed over and frictionally
held on the front portion of the retraction tube to press the arms
thereby clamping the arms against the front portion of the retraction
body and holding the retraction body in place against the compression
of the spring;
whereby the retraction body self retracts into the retraction tube
upon hand separation of the catheter connector from the retraction
body.
17. The self-retracting IV catheter of claim 16 wherein the retraction
tube and front portion thereof have a continuous wall.
18. The self-retracting IV catheter introducer of claim 16 wherein
the arms are springing arms which normally spring open when they
are not being pressed by said connector.
19. The self-retracting IV catheter introducer of claim 18 wherein
the arms and the front portion of the retraction body each have
a complementary groove or a protrusion which fit together when the
arms are clamped by the catheter connector to hold the retraction
body.
20. The self-retracting IV catheter of claim 19 wherein the arms
are elongated forwardly and have an arcuate lip which serves as
a protrusion and the front portion of said body has an arcuate groove
which fits said lip so that when the catheter introducer is assembled
and the connector slidingly installed over the arms, the arcuate
protrusion and arcuate groove hold the retraction body and prevent
it from retracting.
21. The self-retracting IV catheter of claim 20 wherein the retraction
tube and front portion thereof have a continuous wall.
22. The self-retracting IV catheter introducer of claim 16 wherein
the retraction tube has a continuous wall which forms the body portion
and the arms wherein said arms extend forwardly from a reduced diameter
portion of said retraction tube.
23. The self-retracting IV catheter introducer of claim 22 wherein
said retraction body has a stepped portion behind the front portion
which is larger than the reduced diameter section and serves as
a stop for said body during installation of the retraction body
from the rear of the retraction tube.
24. The self-retracting IV catheter introducer of claim 22 wherein
the front portion of the retraction body extends beyond the arms
of the retraction tube and both are covered by the catheter connector
when the catheter connector is installed to press the arms of the
retraction tube against the front portion of the retraction body.
25. The self-retracting IV catheter introducer of claim 22 wherein
the spring has a front end which rests against a ledge created at
the reduced diameter portion of the retraction body to apply retraction
force to the retraction body.
26. The self-retracting IV catheter introducer of claim 25 wherein
said spring fits around a reduced diameter body portion of the retraction
body and has a back end, the retraction body having a spring seat
which receives the back end of the spring whereby the spring is
compressed between the seat and the ledge to apply said retraction
force to the retraction body.
27. The self-retracting IV catheter of claim 26 wherein the retraction
body has a back end portion which comprises a flash chamber located
inside the retraction tube, to detect when the catheter has been
properly inserted.
28. A self-retracting IV catheter introducer, comprising:
a retraction tube having a body portion and a front reduced diameter
portion comprising springing parts and a passageway under the springing
parts leading into the body portion;
a retraction body installable from the rear of the retraction tube,
having a rear portion mounted within the body portion of the retraction
tube and a front portion carrying a needle, the front portion slidable
through the passageway under said springing parts;
a biasing element tending to drive the retraction body into the
retraction tube with a retraction force;
cooperative engagement surfaces located on the front portion of
the retraction body and the springing parts, which hold the retraction
body when the surfaces are engaged;
a catheter connector having an open back end slidingly mounted
over the springing parts thereby engaging the engagement surfaces
to hold the retraction body relative to the retraction tube;
whereby the retraction body self-retracts upon hand separation
of the catheter connector from the retraction tube.
IV catheter description
BACKGROUND OF THE ART
1. Field of the Invention
The invention is a medical device designed to facilitate insertion
of a catheter into a patient's body.
2. Background of the Prior Art
Catheter insertion devices are well known in the art. When a catheter
is inserted into a patient for the intravenous delivery of a fluid,
a disposable needle passing through the catheter cannula is utilized
to make a puncture to permit entry of the tip of the cannula into
the patient. The needle is then withdrawn leaving the catheter in
place either for a direct hook up to a bottle of fluid to be delivered,
or to be capped for later use. The needle which is now contaminated
with blood or other body fluid must be disposed of without creating
a risk of needle sticks to medical personnel which are engaged in
the operation of inserting a catheter. A danger to clean up and
medical waste disposal personnel continues if the used needles are
not rendered harmless in some way. Caps or covers that can be mounted
over the needle are not a satisfactory solution because they must
be put in place and can come loose and expose the used needle. An
excellent discussion of the problems associated with various approaches
and uses of cannula insertion products is found in Kulli, U.S. Pat.
No. 4747831 which is incorporated herein by reference.
Retractable needles have been recognized as the best solution of
these problems. A number of these approaches are disclosed in U.S.
Pat. No. 4747831 mentioned above, which includes an external
latch mechanism which is pushed to release a spring loaded needle
which is withdrawn into the chamber of the device. Some embodiments
have a sliding block and retractable fingers which depress spring
loaded ears to allow retraction of the needle holder, racheting
devices which unlatch the needle holder by rotation of parts and
even frangible parts which are broken when a plunger is pushed forward.
Dysarz, U.S. Pat. No. 5129884 is another example of an external
latch which may be disengaged to allow a needle holder to withdraw
a needle into the main body of the device. Walter, U.S. Pat. No.
4828548 discloses a holder having a piston which may be operated
on by vacuum to withdraw a needle. Erskine, U.S. Pat. No. 5501675
is a more recent version of a latch operated device wherein a needle
holding part may be released with an external latch.
The devices of the prior art often have too many complicated parts
which are difficult to manufacture and especially difficult to assembly
in a high speed manufacturing operation. Many of them are prone
to premature firing during handling and with some it is difficult
to know when the needle is safe. Disengagement of the catheter assembly
from the retraction device is not fully under the timing and control
of the medical operator because retraction results in immediate
separation of the device form the cannula assembly. With the present
invention, the assembled catheter introducer is handled as a unit.
When the operator verifies that the needle is properly inserted,
one hand can hold the connector that remains attached to the patient
while the other hand separates the retraction body which upon separation
is automatically retracted without the necessity of locating or
pushing any buttons or movable parts. A portion of the hand rests
against the cannula to prevent blood flow until the other hand inserts
the conventional tube into the catheter connector to start the infusion
of fluid. Immediately after separation the retraction body safely
contains the retracted needle and the removed part is safely discarded.
SUMMARY OF THE INVENTION
A self-retracting IV catheter introducer illustrated in two embodiments
is especially well suited for automated mass production and assembly.
In both embodiments a handle portion comprising a retraction tube
has an exposed front portion frictionally and releasably engaged
into the open back end of a conventionally shaped connector of a
cannula used to introduce fluids into a patient's body. When the
handle portion comprising a retraction tube and a retraction body
is hand separated from the cannula connector, retraction of the
retraction body carrying the hard needle automatically and immediately
takes place.
In the first embodiment, a retraction tube having a front end portion
with an open mouth and a back end portion comprises a handle containing
a retraction body configured for lineal movement within the retraction
tube. The retraction body has a rear portion mounted within the
retraction tube and a front portion carrying a needle which extends
from the mouth of the retraction tube. The biasing element tends
to drive the retraction body back into the retraction tube by applying
a retraction force to the retraction body. The extended exposed
front portion of the retraction body comprises a connection surface
adapted to releasably engage a catheter connector on the extended
front portion of the retraction body. A hollow catheter connector
is configured with a conforming connection surface which is frictionally
and releasably mounted on the connection surface of the retraction
body with sufficient holding force to resist the retraction force
and restrain retraction. The connector is restrained by the retraction
tube from movement in the retraction direction. When the catheter
connector is separated from the retraction body by forcibly pulling
and/or toggling the handle portion while holding the connector,
the connector is separated from the front portion of the retraction
body by loosening of the connection surface and the retraction body
is immediately and automatically forced into the retraction tube
by the biasing element, drawing the needle behind it.
The connection surface of the catheter connector and retraction
body are preferably tapered to facilitate a force fit and preferably
comprise an arcuate and continuous surface although it is contemplated
that discontinuous and engaging surfaces on the exposed front portion
of the retraction body and the connector can be used to frictionally
engage and hold the retraction body until separation occurs. The
exposed front portion of the retraction body preferably extends
far enough into the hollow connector so that the device can be handled
by the retraction tube without feeling any looseness between what
may be regarded as the handle portion and the connector. Thus the
connector fits directly onto the exposed front portion of the retraction
body and holds it in place against the retraction force provided
by a spring.
The second embodiment differs from the first embodiment in that
the connector is releasably and frictionally engaged with an extended
front portion of the handle comprising a retraction tube which in
turn holds the retraction body with the needle extended. The retraction
tube has a body portion with an opening in back and a front portion
extending forwardly from the body portion comprising a plurality
of arms surrounding a passageway between the arms leading into the
body portion. A retraction body is mounted for lineal movement within
the body portion of the retraction tube, the body being installable
from the back, so that the front portion extends forwardly through
the passageway between the arms and is exposed together with a needle
extending forwardly from the front portion. Retraction force in
a retraction direction is provided by a biasing spring mounted within
the retraction tube.
A catheter connector slidingly installed over and frictionally
held on the front portion of the retraction tube presses the arms
thereby clamping the arms against the front portion of the retraction
body and holds the retraction body in place against the compression
of the spring. The arms and front portion of the retraction body
each have a complimentary groove or protrusion which fit together
when the arms are clamped or pressed by the catheter connector to
hold the retraction body in its position for use. The arms are elongated
forwardly and have an arcuate lip which serves as a protrusion while
the front portion of the retraction body has an arcuate groove which
fits the arcuate lip so that the complimentary arcuate protrusion
and arcuate groove hold the retraction body and prevent it from
retracting.
The arms are springing arms which normally spring open when they
are not being pressed by the connector to relieve the protrusion
from fitting in the groove. The retraction body self-retracts into
the retraction tube upon hand separation of the catheter connector
from the retraction tube. The retraction tube preferably has a continuous
wall which includes the elongated arms. The arms preferably extend
forwardly from a reduced diameter portion of the retraction tube
which serves as a shelf on the interior to support the front end
of a compression spring. A stepped portion of the retraction body
larger than the passageway between the interior of the body and
the arms serves as a stop for the retraction body during installation
of the retraction body from the rear of the retraction tube. When
the catheter is hand separated from the retraction tube, the retraction
body automatically self-retracts into the retraction tube drawing
the needle entirely into the tube behind it. Both embodiments preferably
include a flash chamber on the retraction body which allows the
user to detect when blood begins to flow by visual inspection of
the flash chamber through the clear wall of the introducer.
Both embodiments are well suited for mass production by assembly
of the retraction body from the rear of the retraction tube whereby
a substantial portion of the retraction body is surrounded by the
spring which is nearly as long as the interior of the retraction
body and almost as great in diameter. Therefore, when the retraction
body is pushed by means of a tool into the retraction tube, the
retraction tube together with the portion of the retraction body
contained within the center of the spring serves as a guide which
prevents the spring from buckling or moving laterally. Once the
retraction body is seated in the front of the retraction tube with
the front exposed, the needle can be installed and then the connector
frictionally engaged to hold the retraction body and the device
is ready for use.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an exploded side elevation of a first embodiment of the
invention showing the cannula and cannula connector, retraction
tube, biasing element, retraction body and a closure element;
FIG. 2 is a side elevation cut away through the center line of
the assembled parts of FIG. 1;
FIG. 3 is a partial enlargement of FIG. 2 showing how the retraction
body is held in the unretracted position by the catheter connector;
FIG. 4 is a partially cut away side elevation of the self-retracting
catheter introducer of the previous Figures in the retracted position;
FIG. 5 is a front cross sectional view of a second embodiment of
the invention on the lines 5--5 of FIG. 7;
FIG. 6 is a partial cut away side elevation of the second embodiment
showing part of the catheter connector and retraction tube and all
of the retraction body;
FIG. 8 is a partial cut away view of the working parts of FIGS.
5-7 showing partial retraction of the retraction body after the
connector has been removed;
FIG. 9 is a partial cut away side elevation showing the second
embodiment of FIGS. 5-8 in the fully retracted position after the
retraction tube has been disconnected from the connector.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
In the description that follows, like parts will be given the same
reference numerals. The drawings of the preferred embodiments are
generally true to scale and the parts are circular. Like parts in
the second of the two embodiments may use the same reference numerals
or the same number with a prime to indicate some variation.
FIG. 1 shows the exploded assembly of the self-retracting IV catheter
introducer assembly 10 with the exception of the common protective
cap that is placed over the needle. The cap (not shown) is only
necessary because catheter introducers are shipped assembled ready
for use. The main parts illustrated are the catheter connector assembly
12 retraction tube 14 biasing element 16 retraction body assembly
18 and closure element 20.
Catheter connector assembly 12 includes a flexible plastic or rubber
cannula 22 and a connector 24 having a needle channel 26 and a hollow
portion 28 having a flange 30 with an opening 32. Hollow opening
28 has a tapered inner surface 34 comprising a connection surface.
Retraction tube 14 has a front end portion 36 with a front end
having a forwardly facing surface 38 and an opening 40 in the front
end. Retraction tube 14 is preferably defined by a continuous wall
42 which may be provided with one or more stops 44 for a conventional
protective cap over the needle. Tube 14 has an intermediate section
46 and a rear end portion 48 having an opening 50 in the rear end
portion. Wall 42 has an inner surface 52 and defines an inner space
or retraction space 54. As is conventional, the body is molded from
clear plastic so the operator can see when the catheter is properly
inserted in a patient. Biasing element 16 is preferably a coil spring.
Retraction body assembly 18 comprises a retraction body 56 having
a front portion 58 carrying a catheter insertion needle 60 which
is fixed in place. The internal center of front portion 58 has irregular
openings in its center portion to assist in gluing the needle in
place. The hollow needle creates a fluid passageway into a chamber
62 immediately behind front portion 58. A step 64 creates a slightly
larger diameter in the central body portion of retraction body 56.
A connection surface 66 is created along the outside surface of
front portion 58 between the front 68 of front portion 58 and step
64. A second step 70 at the back of the intermediate portion of
body 56 serves as a spring seat. It denotes the beginning of an
enlarged rear portion 72 having an outer surface slightly smaller
than the inside diameter of retraction tube 14 and encloses a flash
chamber 74. Rear portion 72 has an open back end which is tightly
fitted with a porous plug 76 for the passage of air displaced by
fluid. Spring 16 has a front end 78 and a back end 80 which fits
against spring seat 70. Spring 16 fits over reduced diameter intermediate
body section 59.
FIG. 2 shows self-retracting catheter introducer assembly 10 in
its assembled ready-to-use condition. After needle 60 is glued into
the front of retraction body 18 spring 16 is mounted from the front
over intermediate body section 59 of retraction body 18 with its
back 80 against seat 70. This assembly is inserted from the rear
through opening 50 of retraction tube 14 and spring 16 is compressed
against a ledge 82 formed at the front of tube 14. The front portion
58 of retraction body 18 is then pushed through opening 40 and extended
forwardly beyond the front of tube 14. The hollow catheter connector
24 is releasably mounted on the front part of the retraction body,
preferably in a sliding friction fit between connection surface
66 and inner surface 34 which are mating surfaces. Catheter connector
24 holds retraction body 18 in place against the retraction force
applied in the retraction direction by the compressed spring. Then
a closure element or cap 20 is snugly fitted into opening 50 at
the back of retraction tube 14 to make sure the retracting parts
cannot come out of the retraction tube. Rear portion 72 of retraction
body 56 is slightly smaller in diameter than the inside diameter
of chamber 54 so the retraction body is free to slide in the lineal
direction along the length of retraction body 14. Depending on the
tightness of the fit, closure 20 may include a vent to permit the
escape of trapped air.
FIG. 3 is an enlarged view which better shows the component parts
illustrated in FIG. 2. It is shown in the assembled and ready-to-use
position. Here front end 78 of spring 16 is compressed against ledge
82 and back end 80 of spring 16 is compressed against seat 70. Step
64 being slightly wider than opening 40 also fits against ledge
82. It can be seen that the inner surface or connection surface
34 of connector 24 fits tightly over outer surface or connection
surface 66 of front portion 58 of retraction body 56. Connection
surfaces 34 66 fit tightly enough together to resist the retraction
force applied against retraction body 56 by spring 16. Surfaces
34 66 are preferably tapered forwardly to smaller diameter to facilitate
a friction fit.
Cooperating abutments are provided between the connector and the
retraction tube to resist this retraction force. These abutments
are provided by means of a rearwardly facing surface 84 of flange
30 of connector 24 and forwardly facing surface 86 on the front
end of retraction tube 14. These abutting surfaces come together
and cooperate to prevent rearward movement in the retraction direction
of connector 24 which thereby restrains retractable body 56. It
is noted that front portion 58 of retraction body 56 extends well
into hollow connector 24 with the surface 66 in contact with surface
34. As shown, front portion 58 extends about half way into hollow
portion 28 of connector assembly 12. This provides for a desirable
stable connection between the two parts which in combination with
abutment surfaces 84 86 avoids any feeling of looseness when the
catheter introducer is handled. This is not a critical requirement,
however, since the main requirement is that connector 24 be restrained
by the retraction tube yet allow relatively easy hand separation
of catheter connector assembly 12 from retraction body 56.
Since there is no actual sealing requirement between the connector
and the retraction body, which has a completely internal fluid passageway,
connection surface 66 does not necessarily need to be a continuous
surface. It is contemplated that the one or both of the connection
surfaces 34 66 could be separated lands such as might be visualized
running in the longitudinal direction or possibly a series of non-interlocking
ridges or fins. It is contemplated that connection surface 66 and
inner surface 34 may have complimentary engagement ridges (not shown)
in the nature of course threads with a raised profile and a lowered
profile on the complimentary part which requires a twist to separate
the connector to initiate retraction. In such case it would be desirable
to include a means for stopping rotation of the retractable retraction
body internally of the retraction tube. A lateral extension in the
vicinity of step 64 and a corresponding stop within tube 14 could
be applied or the anti-rotation provided by a non-circular shape.
All these variations are contemplated as a connection surface which
releasably holds the retraction body by means of the connector with
the spring compressed and where the retraction tube restrains the
connector which in turn holds the retraction body. Disengagement
of the connection surfaces immediately and automatically causes
retraction.
FIG. 4 shows the completely retracted position. Cannula 22 at this
point would be inserted into the patient with the connector ready
for attachment to a tube for infusion of a fluid while retraction
tube containing retraction body 56 and needle 60 would be discarded.
Note that the retraction tube 14 is long enough to completely hold
the retraction body and the entire insertion needle 60. The spring
is preferably long enough in its uncompressed state to ensure that
the retraction body is pushed back far enough into tube 14 that
needle 60 is not exposed.
A second embodiment of the invention is shown in FIGS. 5-9. This
embodiment is most easily understood by reference to FIG. 6. The
second embodiment employs the same concept as the first embodiment
in that there is immediate self-retraction when the retraction tube
is hand separated from the connector, but in this embodiment the
front of the retraction tube instead of the connector actually restrains
the retraction body. The connector does not actually touch the retraction
body in the second embodiment.
The main components of the second embodiment 10' are catheter connector
assembly 12 retraction tube 14' and retraction body 18'. Retraction
tube 14' has a body portion 88 having a wall 90 with a longitudinally
extending tubular inner surface 92 and an opening 50' in back. Closure
20 stops opening 50' after retraction body 18' is installed into
the retraction tube from the rear. In addition to body portion 88
tube 14' has a front portion 94 comprising a plurality of arms 96
surrounding a passageway 98 leading into body portion 88. Passageway
98 is occupied by the forwardly extending portion 58' of the retraction
body to be described. Wall 90 is turned inwardly to form the ledge
82' where arms 96 begin. Arms 96 are elongated forwardly from ledge
82' and terminate in protrusions 100. Arms 96 have an arcuate outward
surface 102 running from the front surface 86' of body portion 88
to protrusions 100. The arms have an arcuate inner surface 104 from
which protrusions 100 extend inwardly toward the center line. The
parts shown are symmetrical.
Retraction body assembly 18' comprises retraction body 56' having
a flash chamber 74' with a porous plug 76. Retraction body 56' has
a rear portion 72' nearly as large in diameter as space 54 within
body portion 88 of tube 14'. Body 56' further includes a stepped
down in diameter intermediate portion 59', beginning at step 70.
Spring 16 has its front end 78 positioned behind ledge 82' and its
back end 80 positioned in front of step 70 and surrounds intermediate
body section 59'. There is a further stepped down in diameter portion
58' beginning at step 106 which comprises front portion 58' extending
forwardly through passageway 98 between and within arms 96. Front
portion 58' preferably extends beyond protrusions 100 to terminate
at front end 68'. Front portion 58' has an arcuate outer surface
108 extending between step 106 and front end 68', which in the preferred
embodiment is circular tapering to a smaller diameter from back
to front. A groove 110 is depressed into surface 108 at a position
along surface 108 to receive protrusions 100 which is the means
by which retraction body 56' is held by arms 96 in the assembled
for use position of FIG. 6. Irregular openings within front portion
58' receive adhesive to install and fix needle 60 extending forwardly
through cannula 22 in fluid communication with flash chamber 74.
Referring now to FIGS. 5 and 7 a cut away portion of body portion
88 of retraction tube 14' shows in dotted outline retraction body
56' and compressed spring 16 wherein arms 96 are seen as having
the arcuate outer surface 102 being clamped by the open back end
portion of connector 24 thereby holding protrusions 100 into groove
110. The inner surface 34 of connector 24 is frictionally held in
contact with outer surface 102. Outer surface 102 is preferably
tapered to a smaller diameter outwardly like inner surface 34 of
connector 24.
In FIG. 5 body 88 has a flange 112 wherein three arcuate arms
96 are shown separated by gaps 114. A portion of groove 110 is seen
in dotted outline. Flange 112 includes a flat side 116 which conveniently
prevents the assembled structure from rolling on a flat surface.
Finally, a plurality of longitudinally extending fins 118 serve
as support for a protective cap (not shown) which is installed on
the front of the tube against flange 112. Front portion 58' extends
forwardly through passageway 98 between the arms. The compressed
biasing spring is applying a retraction force to the retraction
body. Although flange 30 is shown pressing against front 86 of body
portion 88 and this is a desirable configuration, it is seen that
the resistance against retraction is applied solely by the engagement
of protrusions 100 with groove 110. Thus it is the tube itself which
holds the body. Although three arms 96 are illustrated, there could
be more or less, so long as they are able to engage and hold the
front of the retraction body.
FIG. 8 illustrates the partially retracted structure of FIG. 7
after connector 24 of connector assembly 12 has been removed. Here
the arms 96 are seen to be springing arms which spring outwardly
away from front portion 58' a sufficient distance to release protrusions
100 from groove 110. Arms 96 are molded to normally spring open
when they are not being pressed by connector 24. Retraction tube
14' has a continuous wall 90 which forms the body portion 88 and
the arms 96 wherein body 88 has a stepped portion 106 behind forwardly
facing surface 86' which forms a reduced diameter portion of retraction
tube 14' from which arms 96 extend. In FIG. 8 the entire retraction
body 18' can be seen moving rearwardly within retraction tube 14'
in the retraction direction under the influence of the now partially
compressed spring 16.
FIG. 9 shows the completely retracted position of the structure
of FIGS. 5-8. It is seen that retraction tube 14' is long enough
to receive the entirety of the retracted body assembly 18' including
the entirety of the needle 60 which is drawn in through the passageway
98 where it is no longer exposed.
In the best mode, the retraction tube and retraction body are preferably
made from a clear molding grade of polypropylene that will enable
the user to visually determine when there is flow into the flash
chamber. The second embodiment requires material which has some
flexibility and will take a "set" such that the arms will
retain the ability to spring open to release the retraction body.
Both embodiments are particularly well suited for automated high
speed molding manufacture and assembly. Beyond the porous plug,
needle and closure cap, there are only two main parts and a conventional
spring. The first embodiment has no undercuts that would require
special molds and molding techniques and the second embodiment has
only the groove 100 to contend with.
Assembly of the main components is from the rear. The spring can
be inserted through the opening in the back of the retraction tube
and the retraction body inserted preferably without the needle into
the back of the spring which rests against stop 70. Then a plunger
tool pushes against the back of the retraction body as it is moved
forward in the tube compressing the spring. The combination of the
retraction body being inside the spring in close support thereof
and the spring being restrained by the retraction tube prevents
buckling of the spring during high speed installation. The tube
acts as a guide for the spring. After the retraction body is fully
forward, it is held while needle 60 is glued in place. Then the
needle is passed into the cannula and the catheter connector frictionally
installed on the extended exposed front portion of the retraction
body or in the case of the second embodiment, over the arms on the
front of the retraction tube to hold the retraction body in place.
Once this is done, the tool is removed from the retraction tube
and end cap 20 is installed to retain the retracted parts after
retraction. Although it is preferred that the needle be installed
after the body is seated against the ledge in the tube, it is also
possible to glue the needle in first, since the opening it must
pass through is relatively large and slight curvature of the needle
not likely to cause a "hang up" of the needle as it is
moved forward.
The flange at the rear of the connector in the case of the second
embodiment is preferably beveled to make it easy to push the connector
over the outer ends of arms 96. It is expected that a conventional
catheter connector and cannula can be used with both embodiments.
Although illustrative embodiments of the present invention have
been described herein with reference to the accompanying drawings,
it is to be understood that the invention is not limited to those
precise embodiments, and that various other changes and modifications
may be effected therein by one skilled in the art without departing
from the scope or spirit of he invention.
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