Machine tools abstract
A spindle device for machine tools that can eliminate the need
for laborious air bleeding work and labor-demanding fitting/removing
work for maintenance. The spindle device for machine tools includes
a drawbar that is axially movably inserted into an axial hole of
a tool spindle body. The drawbar serves to bias a tool in a clamping
direction. An unclamping cylinder mechanism is provided in a rear
of the tool spindle and serves to move the drawbar in an unclamping
direction. The unclamping cylinder mechanism has a cylinder block
fixed to a rear end wall of the tool spindle body and includes a
plurality of bolts. A relay oil passage allows a hydraulic passage
in the tool spindle body and a hydraulic passage in the cylinder
block to communicate with each other.
Machine tools claims
What is claimed is:
1. A spindle device for a machine tool, comprising: a tool spindle
body having an axial hole therein; a drawbar movably disposed in
the axial hole of said tool spindle body for biasing a tool in a
clamping direction; and an unclamping cylinder mechanism provided
at a rear portion of said tool spindle body for moving the drawbar
in an unclamping direction, said unclamping cylinder mechanism including
a cylinder block having a hydraulic passage therein, said cylinder
block being connectable to a rear end wall of said tool spindle
body with a plurality of bolts, a relay oil passage partially disposed
in one of said plurality of bolts for allowing hydraulic fluid to
communicate with said hydraulic passage in said cylinder block,
and the unclamping cylinder mechanism being supportable by said
one of said plurality of bolts so as to be pivotable between a locked
position and a released position.
2. A spindle device as claimed in claim 1 wherein said unclamping
cylinder mechanism is fixed by a locking bolt in the locked position.
3. A spindle device as defined in claim 1 wherein in the released
position said unclamping mechanism is pivoted to a position that
allows access to said drawbar.
4. A spindle device as defined in claim 1 wherein said one of
said plurality of bolts is a locking bolt.
5. A spindle device as defined in claim 1 further comprising a
spring disposed in the axial hole in said tool spindle body adjacent
to said drawbar.
6. A spindle device as defined in claim 5 wherein said spring
includes a plurality of belleville springs.
7. A spindle device as defined in claim 1 further comprising a
clamping/unclamping detection mechanism including only one displacement
sensor capable of sensing the position of said drawbar.
8. A spindle device as defined in claim 7 further comprising a
casing surrounding said displacement sensor, said casing being rotationally
adjustably mounted to a stopper plate.
9. A spindle device as defined in claim 8 wherein a longitudinal
axis of said sensor is displaced by a predetermined amount from
a longitudinal axis of said casing.
10. A spindle device as defined in claim 1 wherein said drawbar
includes a boss portion and a detection-target portion.
11. A spindle device as defined in claim 10 wherein said detection-target
portion having an outer diameter that is larger than an outer diameter
of said boss portion.
12. A spindle device as defined in claim 11 wherein said detection-target
portion having a most radially outward location.
13. A spindle device as defined in claim 12 further comprising
a sensor for sensing the distance to said most radially outward
location of said detection-target portion.
14. A tool post, comprising: a tool post body including an upper
wall; a rotary union mounted on said upper wall of said tool post
body, said rotary union having a cylindrically shaped first union
member and a columnar shaped second union member, said second union
member being disposed in said first union member so as to be rotatable
relative thereto, said second union member having a plurality of
axially extending flow passages therein and a plurality of inlets,
each of said inlets being connected to a respective one of said
axially extending flow passages and wherein said plurality of inlets
being formed in said second union member with predetermined circumferential
angular spacing and wherein said plurality of inlets each has a
longitudinal axis that is disposed substantially perpendicular to
a longitudinal axis of said second union member.
15. A machine tool comprising: a tool spindle body having an axial
hole therein and an upper wall; a drawbar movably disposed in the
axial hole of said tool spindle body for biasing a tool in a clamping
direction; and an unclamping cylinder mechanism provided at a rear
portion of said tool spindle body for moving the drawbar in an unclamping
direction, said unclamping cylinder mechanism including a cylinder
block having a hydraulic passage therein, said cylinder block being
connectable to a rear end wall of said tool spindle body with a
plurality of bolts, a relay oil passage partially disposed in one
of said plurality of bolts for allowing hydraulic fluid to communicate
with said hydraulic passage in said cylinder block, and the unclamping
cylinder mechanism being supportable by said one of said plurality
of bolts so as to be pivotable between a locked position and a released
position; and a rotary union mounted on said upper wall of said
spindle tool body, said rotary union having a cylindrically shaped
first union member and a columnar shaped second union member, said
second union member being disposed in said first union member so
as to be rotatable relative thereto, said second union member having
a plurality of axially extending flow passages therein and a plurality
of inlets, each of said inlets being connected to a respective one
of said axially extending flow passages.
Machine tools description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a spindle device for machine tools
that is equipped with an unclamping cylinder mechanism for moving
a drawbar in an unclamping direction. The drawbar biases a tool
fit into the tool spindle.
2. Discussion of the Related Art
An unclamping cylinder mechanism has been used in a spindle device
for unclamping a tool fit into a tool spindle. Conventionally the
unclamping cylinder mechanism has been provided with a cylinder
block having a hydraulically driven piston that is tightened to
a rear end wall of a tool headstock and it serves to pivotally support
the tool spindle. This is done by means of a plurality of bolts
with a gap provided against the tool spindle. Further a hydraulic
passage in the tool spindle body and a hydraulic passage in the
cylinder block are connected to each other by means of hydraulic
piping.
In such a spindle device, generally, the whole unclamping cylinder
mechanism is removed from the tool spindle body for maintenance
or replacement of the tool spindle. In this state, the tool spindle
is pulled out forward, due to interference with other working tools
and the structure of the component parts.
However, in such a conventional structure, when the whole unclamping
cylinder mechanism is removed, bleeding air from the hydraulic piping
is necessary to refit the unclamping cylinder mechanism to the tool
spindle body. This requires labor and time to perform this task
and it represents a problem. Also, since the conventional structure
involves removing and refitting the unclamping cylinder mechanism
which is heavy, the operator is burdened with a laborious task and
this results in a lower work efficiency that is considered another
problem.
SUMMARY OF THE INVENTION
The present invention has been made considering the above mentioned
problems in the prior art. An object of the present invention is
to provide a spindle device for machine tools that can eliminate
the need for the laborious air bleeding work and the labor-demanding
removing/refitting work.
In order to achieve the above object, the present invention provides
a spindle device for a machine tool, comprising a tool spindle body
having an axial hole therein; a drawbar movably disposed in the
axial hole of the tool spindle body for biasing a tool in a clamping
direction; and an unclamping cylinder mechanism provided at a rear
portion of the tool spindle body for moving the drawbar in an unclamping
direction. The unclamping cylinder mechanism includes a cylinder
block having a hydraulic passage therein. The cylinder block is
connectable to a rear end wall of the tool spindle body with a plurality
of bolts. Further, a relay oil passage is partially disposed in
one of the plurality of bolts for allowing hydraulic fluid to communicate
with the hydraulic passage in the cylinder block. The unclamping
cylinder mechanism is supportable by one of the plurality of bolts
so as to be pivotable between a locked position and a released position.
The unclamping cylinder mechanism can be pivotable on a locking
bolt.
To remove the tool spindle of the invention, bolts other than the
locking bolt having the relay oil passage therein are loosened and
removed, and then the whole unclamping cylinder mechanism is pivoted
about the locking bolt to the retreat or released position. As a
result, while the unclamping cylinder mechanism remains supported
on the tool spindle by the locking bolt, a rear end portion of the
tool spindle is exposed. In this state, the tool spindle is pulled
out forward. On the other hand, for refitting of the unclamping
cylinder mechanism, the whole unclamping cylinder mechanism is pivoted
to the original locked position about the locking bolt and then
the removed bolts are tightened and locked.
According to the spindle device of the invention, the relay oil
passage, for making the hydraulic passage in the cylinder block
and the hydraulic passage in the tool spindle body communicate with
each other, is formed in one locking bolt out of the plurality of
bolts. The unclamping cylinder mechanism is supported by the locking
bolt so as to be pivotable between the locked position and the released
position. Therefore, the removal work of the tool spindle can be
achieved while both the hydraulic passages of the tool spindle body
and the cylinder block are kept in communication with each other
and while the whole unclamping cylinder mechanism is supported on
the tool spindle body. As a result, the need for bleeding air during
refitting the unclamping cylinder mechanism can be eliminated. Further
the labor demanded of the operator can be reduced compared to when
the whole unclamping cylinder mechanism is removed outwardly and
refitted as in the conventional case described above. Thus, the
present invention can improve the working efficiency for maintenance
and replacement of the tool spindle.
Also, since the hydraulic passage in the tool headstock and the
hydraulic passage in the cylinder block communicate with each other
via the relay oil passage of the locking bolt, the need for conventional
hydraulic piping can be eliminated. This allows a reduction in the
number of parts as well as a simplification in the structural arrangement
as further advantages of this invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects and features of the present invention
will be clearly understood from the following description with respect
to the preferred embodiment thereof when considered in conjunction
with the accompanying drawings and diagrams, in which:
FIG. 1 is a side view of a combined-machining lathe according to
an embodiment of the invention;
FIG. 2 is a side view of the tool post according to the embodiment
of the invention;
FIG. 3 is a cross sectional side view of the unclamping cylinder
mechanism in the tool post;
FIG. 4 is a cross sectional side view of the clamping/unclamping
detection mechanism in the tool post;
FIG. 5 is a cross sectional side view of the rotary union used
in the tool post;
FIG. 6 is a schematic view of a displacement sensor in the clamping/unclamping
detection mechanism; and
FIG. 7 is a combined view showing the detection target and the
displacement sensor along with the detected characteristics view
of the displacement sensor.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to the figures, a combined-machining lathe 1 (machine
tool) is disclosed that is capable of performing both lathe turning
and rotating-tool machining. The combined-machining lathe 1 is
disposed on top of a fixed bed 2 and includes a headstock 7 fixedly
located on a left-side end portion as viewed in FIG. 1. A saddle
4 is located to the right side of the headstock 7 so as to be movable
along a Z-axis direction (a direction perpendicular to the drawing
sheet) parallel to the longitudinal axis of the headstock 7 by two
linear-guide rails 3a. On top of the saddle 4 a column 5 is placed
that is movable within a horizontal plane and along a direction
parallel to the longitudinal axis of the headstock 7 by two linear
guide rails 3b. Moreover, a tool post (spindle device) 6 with a
tool T inserted thereto is placed on the column 5 along a sloping
surface 5a of the column 5 so that it is movable along an X-axis
direction perpendicular to the longitudinal axis of the headstock
7.
A main spindle equipped with a chuck 8 for gripping a workpiece
is provided on the headstock 7 that is fixed on the fixed bed 2.
This main spindle is rotationally driven by a spindle motor (not
shown). In addition, a door la is provided for opening and closing
an access opening formed in a cover (not shown).
Regarding the general structure of the tool post 6 a support base
9 is disposed on the forwardly-declined sloping surface 5a (having
a slope angle of 60 degrees) of the column 5 so that it is slidable
along the X-axis direction. A tool post body (tool headstock) 11
is supported on the support base 9 so that it is rotationally indexable
and clampable about a pivoting axis A by means of a rotational indexing
device 10.
The rotational indexing device 10 shown in FIG. 2 includes: a rotating
table 16 fixedly bolted to the tool post body 11; a fixed table
17 placed within the rotating table 16 coaxially therewith and fixedly
bolted to the support base 9; a rotation driving mechanism 18 for
rotationally driving the rotating table 16 to a specified indexing
angle position; and a coupling mechanism 19 for fixing the rotating
table 16 to an indexing angle position of the fixed table 17.
An automatic tool exchanger 12 shown in FIG. 1 is mounted on a
rear end wall 2a of the fixed bed 2. This automatic tool exchanger
12 is equipped with a multiplicity of tools (60 to 180). The tool
exchanger 12 comprises: a tool magazine 13 for transferring, indexing
and positioning a next-process tool T1 to a reception position P1;
a transferring and pivoting mechanism 15 for transferring and pivoting
the next-process tool T1 that has been indexed to the reception
position P1 to a delivery position P2; a tool transfer mechanism
14 having a transfer arm 14a and a driving cylinder 14b and serves
to transfer the next-process tool T1 which has been transferred
to the delivery position P2 to a tool exchanging position P3; and
a tool exchanging mechanism for exchanging a process-completed tool
T0 fitted to the tool post 6 with the next-process tool T1 that
has been transferred to the tool exchanging position P3 by turning
the tools 180 degrees (see arrows in FIG. 1) and using an exchanging
arm and exchanging shaft (both not shown). In addition, to exchange
the tools, the process-completed tool T0 is positioned in the exchanging
position by turning the tool post body 11 about the pivoting axis
A along a direction vertical to the drawing sheet of FIG. 1 with
the rotational indexing device 10.
The tool post body 11 is generally cylindrically shaped. A front
flange 23 and a rear flange 24 are fixedly bolted to a front end
face and a rear end face of the tool post body 11 respectively.
Further a lid member 25 is fixedly bolted to the front end face
of the front flange 23. A tool spindle 20 is inserted into the tool
post body 11 coaxially therewith. The tool spindle 20 is rotatably
supported on the front and rear flanges 23 24 at its front end
portion by a pair of ball bearings 21 and at its rear end portion
by a roller bearing 22.
A spindle motor 26 is incorporated into the tool post body 11.
In this spindle motor 26 a stator 28 is inserted and fixed to the
inner circumferential surface of the tool post body 11 via a sleeve
27 and a rotor 29 is fixed to the outer circumferential surface
of the tool spindle 20 so as to be opposed to the stator 28. Also,
a coolant flow passage 27a is formed in the sleeve 27 and a coolant
is supplied to the coolant flow passage 27a by a cooling system
(not shown) so that the stator 28 is cooled from the outer periphery.
The tool spindle 20 is provided with a coupling mechanism (not
shown) which fixes the tool spindle 20 to the tool post body 11
for a turning tool process and which unfixes and thereby permits
the tool spindle 20 to rotate for a rotating-tool process.
A tool-fitting taper hole 20a is formed at a front end portion
of the tool spindle 20 and a holder 30 of the tool T is removably
taper-fit to the taper hole 20a. Further, an axial hole 20b for
leading the taper hole 20a to the rear end face of the spindle is
formed at an axial center of the tool spindle 20. A drawbar 31 is
inserted in this axial hole 20b so as to be axially movable therein.
Between this drawbar 31 and the tool spindle 20 are mounted a multiplicity
of belleville springs 32 for biasing the drawbar 31 in a clamping
direction (toward the rear direction). The drawbar 31 is biased
rearwardly by the belleville springs 32 so that the tool T is clamped
to the tool spindle 20.
An unclamping cylinder mechanism 35 is disposed in the rear of
the tool post body 11. This unclamping cylinder mechanism 35 is
covered with a cylinder cover 36 removably fit to the rear end wall
24a of the rear flange 24. In FIGS. 3 and 4 the upper part of the
unclamping cylinder mechanism 35 shown above axis B shows an unclamped
state and the lower part shown below axis B shows a clamped state.
The unclamping cylinder mechanism 35 has a structure that generally
includes a ring-shaped piston 38 that is axially advanceable and
retreatable in a recessed cylinder portion 37a of the cylinder block
37. The cylinder block 37 is formed generally into a bowl shape
having a diameter slightly smaller than the rear flange 24. A stopper
plate 39 is fixed to a front-end opening edge of the cylinder recessed
portion 37a. Between the piston 38 and the stopper plate 39 a spring
40 for biasing the piston 38 in the release direction is provided.
In addition, reference numeral 43 denotes a seal member for preventing
oil pressure from leaking from an oil chamber 41 defined by the
cylinder block 37 and the piston 38.
A hydraulic passage 42 for supplying oil pressure to the oil chamber
41 is formed in the cylinder block 37. When working oil is supplied
to this oil chamber 41 at a specified oil pressure, the piston 38
is advanced to move the drawbar 31 in the unclamping direction (axially
forward), thereby the tool T is unclamped. When the hydraulic passage
42 is opened, the piston 38 retreats due to the spring 40 and the
working oil within the oil chamber 41 is discharged. Thus the drawbar
31 is moved in the clamping direction by the belleville springs
32.
A stepped flange portion 37b is formed on the outer periphery of
the cylinder block 37 and eight bolt holes 37c are bored in the
flange portion 37b. Normal bolts 45 are inserted into seven bolt
holes other than the leftmost one, as viewed from the axial rear
end. A special locking bolt 46 having a relay oil passage 49 formed
therein is inserted into the one leftmost bolt hole 37c, so that
the cylinder block 37 is fixedly tightened to the rear flange 24
by the bolts 45 46. In this case, collars 47 are fit to the seven
bolts 45 respectively, and the collars 47 are positioned between
the rear flange 24 and the cylinder block 37 thus defining a specified
gap between the two members 24 37.
The one locking bolt 46 is screwed into the rear flange 24. A front
end face of a step portion 46a formed integrally with the locking
bolt 46 abuts on the rear end wall 24a of the rear flange 24. A
rear half of the step portion 46a is inserted into a recessed portion
37d of the cylinder block 37. A nut 46b is screwed to the head side
of the locking bolt 46 with a shock absorbing member 51 provided
thereon. Tightening this nut 46b allows the cylinder block 37 to
be fixed to the rear flange 24. In addition, reference numerals
43a, 43b denote seal members for preventing oil pressure from leaking
from the relay oil passage 49.
When the cylinder cover 36 is removed, the nut 46b can be loosened
a little and the seven bolts 45 can be removed. Then the cylinder
block 37 becomes pivotable from the locked position to a retreat
or released position which is lower and outside the axial projection
of the tool spindle 20 resulting from projecting the tool spindle
20 in the axial direction. As a result of this, a space for removing
component parts related to the tool spindle can be ensured.
The relay oil passage 49 is formed so that it extends along the
axis of the locking bolt 46 and both end portions of the relay oil
passage 49 are bent perpendicularly to the axis so that they are
opened to the outside by its rear and front-side openings 49a, 49b.
The rear-side opening 49a of the relay oil passage 49 communicates
with a downstream opening 42a of the hydraulic passage 42 communicating
with the oil chamber 41. Also, the front-side opening 49b communicates
with a hydraulic passage 24b formed in the rear flange 24. The hydraulic
passage 24b communicates with a primary hydraulic passage 52 formed
in the tool post body 11. An oil pressure supply source (not shown)
is connected to an upstream end of this primary hydraulic passage
52 so as to communicate therewith. As a result of this, working
oil is supplied from the primary hydraulic passage 52 and the hydraulic
passage 24b, through the relay oil passage 49 of the locking bolt
46 to the hydraulic passage 42 and the oil chamber 41.
Next, a clamping/unclamping detection mechanism of the tool post
(spindle device) 6 is explained.
FIG. 4 shows a boss portion 31a which is in sliding contact with
the inner circumferential surface of the axial hole 20b of the tool
spindle 20 and is formed at a rear end portion of the drawbar 31.
A seal member 55 is provided between the boss portion 31a and the
tool spindle 20. A detection-target portion 31b is formed rearwardly
and protrudes at a rear end of the boss portion 31a. A rear end
portion of this detection-target portion 31b is disposed so that
it is opposed to a front end face of the piston 38 located within
the cylinder recessed portion 37a of the cylinder block 37 whereby
the rear end portion can contact the front end face of the piston
38.
The detection-target portion 31b is formed so it is larger in diameter
than the boss portion 31a. The detection-target portion 31b has
its largest diameter at its axially central portion 31c and is tapered
therefrom in the axial direction. Accordingly, the axially central
portion 31c of the outer circumferential surface of the detection-target
portion 31b is the most radially outward point.
One displacement sensor 56 is located so that it is opposed to
the detection-target portion 31b with a specified spacing therebetween.
In this displacement sensor 56 a detecting element 58 is inserted
in a cylindrical casing 57 and this casing 57 is disposed perpendicularly
to the axis B of the drawbar 31 and fixed to the stopper plate 39.
As shown in FIG. 6 the detecting element 58 is fixedly set within
the casing 57 at a position displaced by distance C1 from an axis
C of the casing 57 while the casing 57 is mounted to the stopper
plate 39 so that its mounting rotational angle is variable about
the axis C. By changing the mounting rotational angle of the casing
57 to the stopper plate 39 the position of the detecting element
58 in the direction of the axis B relative to the detection-target
portion 31b is adjustable. In this way, the detection center of
the detecting element 58 can be adjusted so as to be coincident
with the central portion 31c of the detection-target portion 31b
located in the unclamping position.
As shown in FIG. 7 the detecting element 58 outputs a voltage
value responsive to a change in its distance from the detection-target
portion 31b. When the central portion 31c is coincident with the
detecting element 58 the voltage output becomes a voltage value
between upper and lower threshold values (shown by dashed lines
in FIG. 7), allowing the unclamping position to be detected. In
addition, reference numeral 59a denotes a rotational speed sensor
of the tool spindle 20. The sensor 59a is disposed so that it is
opposed to a rotor formed on the outer periphery of a lock nut 59b
fitted to the rear end portion of the tool spindle 20 (see FIGS.
3 and 4). Further, when the voltage output is other than a value
between the upper and lower threshold values, then it is decided
that the tool has been clamped.
Next, a coolant unit of the tool post (spindle device) 6 is explained.
This coolant unit 60 supplies a coolant from a coolant tank (not
shown) to the machining part in the tool T by pressurizing the coolant
with a pump.
As shown in FIG. 4 a coolant hole 31d for supplying the coolant
to the tool T is formed in the axial center of the drawbar 31 and
a cap 64 having an axial hole 64a communicating with the coolant
hole 31d is fitted to a rear end portion of the coolant hole 31d.
A valve mechanism 65 is fixedly set in the bottom wall of the cylinder
recessed portion 37a of the cylinder block 37. This valve mechanism
65 has a structure including a cylinder 66 that is fixed to the
cylinder recessed portion 37a via a support member 68. The valve
mechanism 65 includes a valve piston 67 for opening and closing
a cylinder hole 66a formed in the cylinder 66. The valve piston
67 is inserted axially in the cylinder 66 and is removable therefrom.
A coolant passage 67a communicates with the cylinder hole 66a and
is formed at the axial center of the valve piston 67. A coolant
supply passage 69 formed in the cylinder block 37 communicates with
the cylinder hole 66a and an upstream end of the supply passage
69 is communicated with and connected to the coolant tank via piping.
In this valve mechanism 65 when the drawbar 31 is moved backward
to the clamping position and the cap 64 is located at the retreat
end, the opening/closing valve of the coolant supply passage 69
is opened and the valve piston 67 advances. In this position, the
coolant passage 67a and the cylinder hole 66a are communicated with
each other and the coolant passage 67a and the axial hole 64a are
connected to each other. In addition, when the drawbar 31 is moved
forward to the unclamping position, the opening/closing valve is
closed.
Coolant passages 61 62 63 are formed in the tool post body 11
and upstream end openings 61a, 62a, 63a of the coolant passages
61 62 63 respectively, are led to an upper wall 11a of the tool
post body 11 (see FIGS. 3 and 5).
A rotary union 70 is provided on the upper wall 11a of the tool
post body 11 and the rotary union 70 is accommodated in a box-shaped
cover member 71 provided on the upper wall 11a. This rotary union
70 is so structured that a columnar-shaped second union member 73
is inserted into a cylindrical-shaped first union member 72 so as
to be rotatable relative thereto. The rotary union 70 is so arranged
that its axis is in a straight line with the pivoting axis A of
the tool post body 11 (see FIG. 2).
The first union member 72 is so structured that a flange portion
72b is integrally formed at a lower edge of a cylinder body 72a.
The flange portion 72b is fixedly bolted to the upper wall 11a.
Also, the second union member 73 is so structured that a head portion
73b, generally equal in diameter to the first union member 72 is
integrally formed in an upper end of an axis portion 73a inserted
into the first union member 72.
Three flow passages 74a, 74b, 74c extending axially are formed
in the axis portion 73a of the second union member 73. Further,
flow passages 75a, 75b, 75c communicating with the flow passages
74a, 74b, 74c, respectively, are formed in the cylinder body 72a
of the first union member 72. Outlets of these flow passages 75a-75c
are communicated with and connected to the upstream end openings
61a, 62a, 63a of the coolant passages 61-63 respectively.
The pairs of flow passages 74a and 75a, flow passages 74b and 75b,
flow passages 74c and 75c are communicated with each other via circumferentially
extending annular peripheral recesses 76c, 76b, 76a, respectively,
formed in the sliding surface between the cylinder body 72a and
the axis portion 73a. As a result of this arrangement, those flow
passages keep communicating with each other even during rotational
indexing operations of the tool post body 11. Further, seal members
77 are provided on both sides of the peripheral recesses 76a, 76b,
76c, respectively.
Inlets 78a, 78b, 78c communicating with the flow passage 74a, 74b,
74c, respectively, are formed at the head portion 73b of the second
union member 73. These inlets 78a-78c are formed with specified
circumferential angular spacings so as to be directed in a direction
perpendicular to the longitudinal axis of the axis portion 73a.
Coolant hoses 79 are connected to the inlets 78a-78c via joints
80 respectively, and an upstream end portion of each coolant hose
79 is connected to the coolant tank via an opening/closing valve
and pump (both not shown).
Next, functional effects of this embodiment are described.
In the tool post (spindle device) 6 of this embodiment, when the
tool spindle 20 is removed due to maintenance or the like, the tool
T is removed from the front end portion of the tool spindle 20.
Thereafter, with the cylinder cover 36 removed, the piping connected
to the coolant supply passage 69 is undone, the seven bolts 45 are
loosened and removed, and further the nut 46b of the one remaining
locking bolt 46 is loosened a little. In this state, the cylinder
block 37 is pivoted to the released position about the locking bolt
46. As a result, while the whole unclamping cylinder mechanism 35
remains supported by the locking bolt 46 the rear end face of the
tool spindle 20 is exposed. In this state, spindle-related component
parts such as the lock nut 59b are removed, and then the tool spindle
20 and the drawbar 31 are pulled out forwardly. Also, for refitting
of the unclamping cylinder mechanism 35 the cylinder block 37 is
pivoted to the original locked position about the locking bolt 46
the nut 46b is tightened, and the cylinder block 37 is tightened
and fixed to the rear flange 24 by the bolts 45. Thereafter, the
piping is connected to the coolant supply passage 69 and the cylinder
cover 36 is mounted.
As shown above, according to this embodiment, the relay oil passage
49 is formed in the locking bolt 46 which is the leftmost one out
of the eight bolts for fixing the cylinder block 37. The working
oil derived from the primary hydraulic passage 52 of the tool post
body 11 is supplied to the hydraulic passage 42 and the oil chamber
41 via the relay oil passage 49. Further, the cylinder block 37
is supported by the locking bolt 46 so as to be pivotable between
the locked position and the release position.
Therefore, the work of removing the tool spindle 20 can be carried
out while the hydraulic passages 52 42 of the tool post body 11
and the cylinder block 37 continue to communicate with each other
and while the cylinder block 37 is maintained in a supported position.
As a result, the bleeding of air can be eliminated in the process
of refitting the cylinder block 37 to the locked position. Further,
the labor demanded on the operator can be reduced when compared
with the situation of when the whole unclamping cylinder mechanism
is fitted and removed as in the conventional case. Thus, the work
efficiency for maintenance of this device can be greatly improved.
Further, the relay oil passage 49 is formed in the locking bolt
46 for fixing the cylinder block and the primary hydraulic passage
52 on the tool post body 11 side and the hydraulic passage 42 on
the cylinder block 37 side so that these passages are communicated
with each other via the relay oil passage 49. Therefore, the conventional
connections with hydraulic piping become unnecessary, thereby reducing
the number of parts and simplifying the structural arrangement.
According to the clamping/unclamping detection mechanism of this
embodiment, the detection-target portion 31b has a tapered longitudinally
sloping surface at the rear end portion of the drawbar 31. The displacement
sensor 56 for outputting a voltage responsive to a change in opposing
distance, is disposed opposite to the central portion 31c of the
detection-target portion 31b.Therefore, it is only necessary to
adjust the way the single displacement sensor 56 is mounted so as
to be coincident with the central portion 31c of the detection-target
portion 31b located in the unclamping position. Thus, this adjustment
is simpler and the work efficiency can be improved when compared
with the conventional case where two proximity sensors are mounted
while the distance therebetween is adjusted.
Further, the detecting element 58 is fixedly set at a position
displaced by C1 from the axis C of the cylindrical casing 57 and
the casing 57 is mounted to the stopper plate 39 so that its mounting
rotational angle can be adjusted. This allows the position of the
detecting element 58 to be easily adjusted in the direction of axis
B relative to the detection-target portion 31b by changing the mounting
angle of the casing 57. Thus, this adjustment work can be achieved
very easily.
According to the coolant unit 60 of this embodiment, inlets 78a,
78b, 78c are formed at the head portion 73b of the second union
member 73 of the rotary union 70 with specified circumferential
angular spacings so as to be directed in a direction perpendicular
to the axis and further the coolant hoses 79 are connected to these
inlets 78a-78c, respectively. Therefore, the height dimension h
of the rotary union 70 can be made smaller when compared with the
conventional structure in which the inlets are formed with spacings
provided in the axial direction of the union body. Thus, the rotary
union 70 as a whole can be reduced in size.
Furthermore, the cover member 71 provided for the tool post body
11 can be made smaller in an amount of protrusion in the Y-axis
direction, to the extent to which the height dimension h of the
rotary union 70 can be reduced. As a result, the access door 1a
can be placed closer to the tool post body 11 so that the whole
machine can be made more compact.
It is to be understood that although the present invention has
been described with regard to preferred embodiments thereof, various
other embodiments and variants may occur to those skilled in the
art, which are within the scope and spirit of the invention, and
such other embodiments and variants are intended to be covered by
the following claims. |