Machine tools abstract
A tool head for use in machine tools has an adjustable slide (18)
capable of moving with respect to the base body (10) transversely
to its axis of rotation (12) and of being provided with a tool holder,
as well as a device (30) for direct measurement of the travel of
the slide (18). The measurement device (30) has two substrate plates
(32 34) upon whose facing surfaces are arranged the capacitive
measurement structures of a measuring scale and of a sensor. The
substrate plates (32 34) are arranged in eccentric tangential planes
parallel to the axis of rotation. The radially inner substrate plate
is surface-linked to a bearing surface of the slide (18), whereas
the radially outer substrate plate is surface-supported by the bearing
surface (62), capable of forming a support after surface material
removal, of a bearing strip (56) that can be detachably inserted
into a radial window cutout (54) of the base body (10 36).
Machine tools claims
The embodiments of the invention in which an exclusive property
or privilege is claimed are defined as follows:
1. A tool head for use in machine tools, comprising a main body
rotating about a rotational axis, at least one slide adjustable
relative to the main body transversely to the rotational axis and
carries thereon at least one cutting tool, a first bearing structure
being positioned on a side of the main body, a second bearing structure
being positioned on a side of the slide, a measuring structure means
including a measuring scale and a sensor for directly measuring
a path of adjustment of the slide relative to the main body, and
including evaluating electronics for effecting evaluation or display
of a result of the path measurements, a pair of flat substrate plates,
a respective one of the measuring scale and the sensor being disposed
on a surface of a respective one of the flat substrate plates connected
to the first and second bearing structures positioned on the main
body and the slide, respectively, so that the surfaces having the
measuring structures are aligned in displacement planes which are
separated from one another by a gap and extend parallel to one another,
the substrate plates being made of at least one of glass, ceramics
and metal, the surfaces of the substrate plates which have the measuring
structures are disposed in eccentric tangential planes extending
parallel to the rotational axis, wherein one of the substrate plates
is oriented radially inwardly of the other radially outer substrate
plate, the radially inner substrate plate being connected so that
its surface opposes the measuring structure and faces radially inwards
to the first bearing structure, wherein the radially outer substrate
plate is supported by the second bearing structure, and wherein
at least one of the first and second bearing structures has a surface
segment having a surface area which is alterable by at least one
of surface coating applied thereto and surface removing abrasion
means for setting a gap width of the gap and a plane parallel relationship
between the measuring scale and the sensor.
2. A tool head for use in machine tools, comprising a main body
rotating about a rotational axis, at least one slide adjustable
relative to the main body transversely to the rotational axis and
carries thereon at least one cutting tool, a first bearing structure
being positioned on a side of the main body, a second bearing structure
being positioned on a side of the slide, a measuring structure means
including a measuring scale and a sensor for directly measuring
a path of adjustment of the slide relative to the main body, and
including evaluating electronics for effecting evaluation or display
of a result of the path measurements, a pair of flat substrate plates,
a respective one of the measuring scale and the sensor being disposed
on a surface of a respective one of the flat substrate plates connected
to the first and second bearing structures positioned on the main
body and the slide, respectively, so that the surfaces having the
measuring structures are aligned in displacement planes which are
separated from one another by a gap and extend parallel to one another,
the substrate plate being made of at least one of glass, ceramics
and metal, the surfaces of the substrate plates which have the measuring
structures are disposed in radial planes extending perpendicular
to the rotational axis, wherein a first one of the pair of substrate
plates is connected to the first bearing structure, wherein a second
one of the pair of substrate plates is supported by the second bearing
structure, and wherein at least one of the bearing structures has
a bearing face to which a surface of the respective first and second
substrate plate opposite the measuring structure is flatly connected,
the bearing face being alterable by at least one of a surface coating
and surface removing abrasion means for setting one of a gap width
of the gap and a plane parallel relationship between the measuring
scale and the sensor.
3. The tool head as claimed in claim 1 wherein the measuring scale
and the sensor are disposed in the form of capacitive measuring
structures on the surfaces of the substrate plates.
4. The tool head as claimed in claim 1 wherein the measuring scale
and the sensor are disposed in the form of incremental measuring
structures on the substrate plates.
5. The tool head as claimed in claim 1 wherein the second substrate
plate is a component part of an optoelectronic scanning head of
an incremental measuring device.
6. The tool head as claimed in claim 1 wherein each of the first
and second bearing structures has a bearing face to which the surface
of the respective substrate plate opposing the measuring structure
is flatly connected.
7. The tool head as claimed in claim 6 wherein each of the bearing
structures has a bearing strip which is detachably insertable into
a radial window cutout in one of the slide, the main body and a
substrate carrier which is rigidly connected to one of the slide
and main body, respectively.
8. The tool head as claimed in claim 6 wherein the radially inner
substrate plate is connected the bearing face with the aid of an
adhesive coating.
9. The tool head as claimed in claim 1 wherein the radially inner
substrate plate is disposed in a recess in the slide, which recess
is open radially outwards.
10. The tool head as claimed in claim 9 wherein the radially inner
substrate plate is disposed with the surface thereof having the
measuring structure relation to an adjacent sliding and displacement
plane of the positioned thereon is countersunk in the recess.
11. The tool head as claimed in claim 7 wherein at least one of
the bearing face and the window cutout for the reception of the
bearing strip on a side facing the slide is disposed on an angular
substrate carrier which is detachably fastened to the slide, wherein
the slide has an adjacent sliding and displacement face in a region
disposed radially inwardly from the side of the substrate plate
facing the slide and guide faces which point radially outwards and
axially oppose the cutting tool or tool carrier, and wherein a thrust
guide part is fixed to the main body, the thrust guide part receives
the guide faces thereon.
12. The tool head as claimed in claim 11 wherein the substrate
carrier on the side facing the slide supports, on a side opposing
the substrate plate, a sliding and supporting strip, which is adapted
to press radially against a radially outward pointing slide face
of the main body in the region of the thrust guide part.
13. The tool head as claimed in claim 11 wherein an interspace
is positioned between the substrate carrier and the thrust guide
part extending in the direction of displacement of the slide, for
the reception of a drag connection means for connecting cables of
the radially inner substrate plate, which connecting cables are
connected to the evaluating electronics positioned on the main body.
14. The tool head as claimed in claim 7 wherein the slide, on
a side diametrically opposite the substrate carrier, has an equalizing
body corresponding to the substrate carrier.
15. The tool head as claimed in claim 7 wherein the window cutout
for the reception of the bearing strip for the radially outer substrate
plate is disposed in a substrate carrier which can be detachably
fastened to the main body.
16. The tool head as claimed in claim 15 wherein the substrate
carriers are positioned, with one of pre-fitted bearing strips and
clamping jaws with substrate plates, jointly into an axially accessible
interspace between the main body and the slide, and are fastenable
to the slide.
17. The tool head as claimed in claim 7 wherein in the region
of the window cutout there is disposed a cable duct, leading between
the substrate carrier and bearing strip from the bearing face to
the back of the substrate carrier, for the reception of those connecting
cables leading from a side of the measuring structures of the substrate
plates to the evaluating electronics.
18. The tool head as claimed in claim 6 wherein elastomerically
sprung clamping members press the radially outer substrate plate,
which is in loose bearing contact with the bearing face, against
the bearing face.
19. The tool head as claimed in claim 7 wherein the bearing face
is defined by a platform which projects in a step-shape against
the bearing strip.
20. The tool head as claimed in claim 19 wherein the bearing strip
can be fastened, by flange parts molded laterally onto the projecting
platform, in a step-shaped marginal recess in the window cutout.
21. The tool head as claimed in claim 7 wherein there are provided
two mutually spaced, tab-like clamping members, which overlap the
window cutout on the side of the radially outer substrate plate,
are lined with an elastomer and further comprising a fastener means
for fixing the clamping members in the region of free ends of the
clamping members, to the main body.
22. The tool head as claimed in claim 7 wherein the bearing face
is disposed in the window cutout in one of a countersunk, a flush
and a projecting arrangement in relation to an adjacent sliding
and displacement plane of the main body.
23. The tool head as claimed in claim 11 wherein the angular substrate
carrier supporting the radially outer substrate plate has a sliding
and displacement face facing radially inward, and wherein the radially
outer substrate plate is disposed, with a surface of the radially
outer substrate supporting the measuring structure in a projecting
arrangement in relation to the adjacent sliding and displacement
face.
24. The tool head as claimed in claim 23 wherein in the sliding
and displacement face of the slide there are disposed further recesses,
which are open at the edge thereof in the direction of the main
body, for the reception of projecting parts of the radially outer
substrate plate and of the clamping members.
25. The tool head as claimed in claim 1 wherein in the region
of the sliding and displacement face of the slide there is disposed
a groove on one of the slide and main body for the reception of
a circumferential sealing ring, which groove embraces the substrate
plates in all displacement positions of the slide.
26. The tool head as claimed in claim 25 wherein the sealing ring
is configured as a scraper ring means for scraping the lubricating
oil away from the slide when the slide is displaced.
27. The tool head as claimed in claim 1 wherein the substrate
plate having the measuring scale is disposed on the side of the
slide and the substrate plate having the sensor is disposed on the
side of the main body.
28. The tool head as claimed in claim 1 wherein the slide is displaceable
by means of an externally operated drawbar aligned axially in the
main body.
29. The tool head as claimed in claim 28 wherein the drawbar has
as transmission means with at least one helical gearing for engaging
in a helical gearing of the slide and is complementary thereto.
30. The tool head as claimed in claim 28 wherein in the main body
there is disposed a further equalizing slide, which is displaceable
jointly with the first slide, by the drawbar, in a direction opposing
the displacement of the first slide.
31. The tool head as claimed in claim 1 wherein the evaluating
electronics are connected by an optoelectronic transmitter-receiver
for data exchange, which transmitter-receiver is disposed in a peripheral
ring of the tool head, to an external transmitting-receiving device.
32. The tool head as claimed in claim 31 further comprising a
CNC-control system connected to the external transmitting-receiving
device and to a drive mechanism for the drawbar, for moving and
positioning the slide.
33. The tool head as claimed in claim 31 wherein the evaluating
electronics are disposed in the peripheral ring, which consists
of light metal.
34. The tool head as claimed in claim 33 wherein a circumferential
metal foil is disposed between the peripheral ring and the main
body.
35. The tool head as claimed in claim 31 wherein the peripheral
ring is clamped between a flange cover and an annular shoulder of
the main body, circumferential sealing rings disposed on both sides
of the peripheral ring being clamped in-between the flange cover
and the annular shoulder respectively.
36. The tool head as claimed in claim 1 wherein the evaluating
electronics are battery-operated.
37. The tool head as claimed in claim 1 characterized by an inductive
energy-transfer and data-transfer path between the measuring and
evaluating electronics and an external control and evaluating device.
38. The tool head as claimed in claim 37 wherein the energy-transfer
and data-transfer path has a tool-fixed rotor coil and a machine-fixed
stator coil.
39. The tool head as claimed in claim 37 wherein the slide is
adjustable within the tool head by means of an electric motor, which
is powered via the inductive energy-transfer path and is disposed
in the tool head.
40. The tool head as claimed in claim 5 wherein the scanning head
is clamped in place in a bearing plate fastened to one of the main
body and working slide and, together with the bearing plate, is
pivotable and adjustable, in relation to the substrate plate configured
as the measuring scale, about an axis running perpendicular to the
plane of the substrate plate.
Machine tools description
FIELD OF THE INVENTION
The invention relates to a tool head for use in machine tools,
having a main body rotating about a rotational axis, having at least
one slide, which is adjustable relative to the main body, preferably
transversely to the rotational axis, and can be armed with at least
one cutting tool or a tool carrier, having a device, comprising
a measuring scale and a sensor, for directly measuring the path
of adjustment of the slide relative to the main body, and having
evaluating electronics for the evaluation or display of the path-measurement
findings, the measuring scale and the sensor being disposed, in
the form of measuring structures, in such a way on a surface of
a respective flat substrate plate connected to the slide and main
body respectively, which substrate plate is preferably made of glass,
ceramics or metal, that the surfaces exhibiting the measuring structures
are aligned in displacement planes which are separated from one
another by a gap and run parallel to one another.
BACKGROUND OF THE INVENTION
A tool head of this type is known (WO91/03345), in which those
surfaces of the substrate plates exhibiting the capacitive measuring
structures are disposed in centrifugally neutral arrangement, in
the direct proximity of the rotational axis, in planes running perpendicular
to the rotational axis. The first substrate plate is herein flatly
connected, by its surface opposing the measuring structure and pointing
axially outwards, to a bearing face of the slide, whilst the second
substrate plate is stuck, by its surface exhibiting the measuring
structure, against two mutually spaced mounting strips, the measuring
structure being left free, which mounting strips are fastened, by
their free ends projecting over the edge of the substrate plate,
to an axially aligned mounting face of the main body, whilst the
substrate plate engages in a central recess in this mounting plate.
The effect of this fastening method is that that surface of the
substrate plate which bears the measuring structure lies exactly
flush with the mounting face of the main body. This arrangement
is only however possible if the substrate plates are disposed in
centrifugally neutral arrangement. There are however tool designs
in which, because of central built-in elements, for example, a centrifugally
neutral arrangement of the substrate plates is not possible. In
the case of an eccentric arrangement of the substrate plates, the
known measures, because of the centrifugal forces acting upon the
substrate plates, cannot be adopted. Added to this is the fact that,
especially in the use of ceramic substrate plates, measurement tolerances
of .+-.100 .mu.m in the wall thickness can occur, which, in the
previously known arrangement, cannot be readily compensated, considering
that the gap width between the active surfaces of the substrate
plates, in capacitive measuring structures, must necessarily measure
only 10 to 20 .mu.m.
SUMMARY OF THE INVENTION
Starting from this prior art, the object of the invention is to
develop a tool head of the type defined in the introduction, which,
despite an eccentric arrangement of the substrate plates bearing
the measuring structures, enables the path of adjustment to be exactly
measured and tolerances to be equalized.
The solution according to the invention is based upon the notion
that those surfaces of the substrate plates which exhibit the measuring
structures are disposed in eccentric tangential planes running parallel
to the rotational axis, that the radially inner substrate plate
is connected, by its surface opposing the measuring structure and
pointing radially inwards, to a bearing structure on the slide side,
that the radially outer substrate plate is supported by a bearing
structure on the main body side, and that the bearing structure
on the slide and/or main body side is formed by a surface segment
of the slide or main body, which surface segment can be matched
by surface coating or surface abrasion on the basis of the gap width
and/or plane-parallelism to be set.
Alternatively, it is also possible for those surfaces of the substrate
plates exhibiting the measuring structures to be disposed in eccentric
radial planes running perpendicular to the rotational axis, for
the one substrate plate to be connected to a bearing structure on
the slide side and the other substrate plate to a bearing structure
on the main body side, and for the bearing structure on the slide
and/or main body side to be formed by a surface segment of the slide
or main body, which surface segment can be matched by surface coating
or surface abrasion on the basis of the gap width and/or plane-parallelism
to be set.
An advantageous embodiment of the invention envisages that the
measuring scale and the sensor are disposed in the form of capacitive
measuring structures on the surfaces of the substrate plates. In
contrast, the measuring scale and the sensor can also be disposed
in the form of incremental measuring structures on the substrate
plates. Expediently, the substrate plate on the sensor side is herein
a component part of an optoelectronic scanning head of an incremental
measuring device.
The bearing structure advantageously exhibits a bearing face to
which that surface of the substrate plate in question opposing the
measuring structure is flatly connected.
Advantageously, the bearing structure is herein a component part
of a bearing strip which is detachably insertable into a radial
window cutout in the slide or main body or in a substrate carrier
which can be rigidly connected to the slide or main body.
According to an advantageous embodiment of the invention, the radially
inner substrate plate is connected to the bearing face with the
aid of an adhesive coating, preferably consisting of a "one-second
bonding agent". The elastic adhesive coating enables different
temperature expansions of the ceramic carrier substrate and of the
metallic slide to be equalized.
Advantageously, the radially inner substrate plate is disposed
in a recess in the slide, which recess is open radially outwards.
The substrate plate in question can thus be disposed with its surface
bearing the measuring structure, in relation to an adjacent sliding
and displacement plane of the slide, countersunk in the recess.
This is an essential precondition for enabling substrate plates
which are surface-contacted on the measuring structure side, as
are obtained in photochemical production, also to be used, without
any risk of collision with the sliding and displacement faces. For
design reasons, it has proved to be particularly advantageous if
the bearing face or the window cutout for the reception of the bearing
strip is disposed on a preferably angular substrate carrier which
can be detachably fastened to the slide, and if the slide, in a
region disposed radially within the radially inner substrate plate
and its adjacent sliding and displacement face, is supported and
guided, by lateral faces which point radially outwards and axially
oppose the cutting tool or tool carrier, on a thrust guide part
fixed to the main body. The radially outward pointing sliding and
displacement face of the substrate carrier does not herein assume,
therefore, a guide function for the slide. Since the slide in the
main body regularly requires lubrication, though the measuring structures
on the substrate plates must be kept free from a lubricant inlet,
it is advantageous if, in the region of the sliding and displacement
face of the slide or base plate, there is disposed a groove for
the reception of a circumferential sealing ring, which groove embraces
the substrate plates over the entire path of displacement of the
slide. The sealing ring is herein expediently configured as a scraper
ring, in particular a square ring. In order to be able to absorb
the reaction forces transmitted via the sealing ring to the substrate
carrier, the substrate carrier advantageously bears, on its side
opposing the substrate plate, a sliding and supporting strip, preferably
made from hard metal, which bears radially against a radially outward
pointing slide face of the main body, in particular in the region
of the thrust guide part.
According to a further advantageous embodiment of the invention,
between the substrate body and the thrust guide part there is disposed
an interspace, extending in the direction of displacement, for the
reception of a drag connection for connecting cables of the radially
inner substrate plate, which connecting cables are connected to
the main body and the evaluating electronics. It has further proved
expedient for the window cutout for the reception of the bearing
strip for the radially outer substrate plate to be likewise disposed
in a substrate carrier which can be detachably fastened to the main
body. In order to facilitate fitting, the substrate carriers can
be introduced, with prefitted bearing strips and substrate plates,
jointly into an axially accessible interspace between main body
and slide and can be fastened to the latter. The handling of the
cables to be connected to the evaluating electronics is facilitated
if in the region of the window cutout there is disposed a cable
duct, leading between the substrate carrier and bearing strip from
the bearing face to the back of the substrate carrier, for the reception
of those connecting wires or lugs leading from the side of the measuring
structures of the substrate plates to the evaluating electronics.
For the running smoothness and machining accuracy of the tool head,
it has proved to be particularly advantageous if the slide, on its
side diametrically opposing the substrate carrier, additionally
bears a mass-balance body corresponding to the substrate carrier.
A preferred embodiment of the invention envisages that the radially
outer substrate plate, in loose bearing contact with its bearing
face, is pressed against the bearing face under the influence of
elastomerically sprung clamping members. In order to clamp in place
the substrate plate in question, there are advantageously provided
two mutually spaced, tab-like clamping members, which overlap the
window cutout on the side of the substrate plate, are preferably
lined with an elastomer and, in the region of their free ends, can
be screwed to the main body.
The matchable bearing face is herein able to be formed by a platform
which projects in a step-shape against the bearing strip, whilst
the bearing strip can be fastened, by flanges molded laterally onto
the projecting platform, in a step-shaped marginal recess in the
window cutout of the main body and slide respectively.
By using a suitable fitting aid, the radially inner substrate plate
can be exactly aligned in relation to the adjacent sliding and displacement
plane of the slide, both in the radial direction and in the direction
of displacement, in the course of being fastened to the slide. The
necessary tolerance equalization is expediently effected, via the
radially outer substrate plate, by measurement and surface abrasion
of the associated bearing strip in the region of its bearing face.
The bearing face, depending upon the tolerances to be equalized,
can consequently be disposed in the window cutout in countersunk,
flush or projecting arrangement in relation to the adjacent sliding
and displacement plane of the main body. Since the radially inner
substrate plate is disposed in its slide recess in preferably countersunk
arrangement, the radially outer substrate plate is disposed, with
its surface bearing the measuring structure, in preferably projecting
arrangement in relation to the adjacent sliding and displacement
face. For the reception of projecting parts of the radially outer
substrate plate and of the clamping members, additional recesses,
which are open radially outwards, are expediently provided in the
sliding and displacement plane of the slide.
It has further proved to be advantageous if the substrate plate
bearing the measuring scale is disposed on the slide and the substrate
plate bearing the sensor is disposed on the main body.
A preferred embodiment of the invention envisages that the slide
is displaceable by means of an externally operated drawbar aligned
axially in the main body, the drawbar being able to exhibit as transmission
means at least one helical gearing, which engages in a helical gearing
of the slide and is complementary thereto. A slide adjustment of
this kind is already known per se (DE-C-26 08 930) in respect of
facing and boring heads. In the main body there is expediently provided
there a further mass-balance slide, which is displaceable by means
of the drawbar, in relation to the first slide, in the opposite
direction.
According to a further advantageous embodiment of the invention,
the evaluating electronics are connected by an optoelectronic transmitter-receiver
for data exchange, which transmitter-receiver is preferably disposed
in a peripheral ring of the tool head, to an external transmitting-receiving
device. It is thereby possible, via a CNC-control system which is
connected up to the external transmitting-receiving device on the
one hand and to a drive mechanism for the drawbar on the other hand,
to move and position the slide of the tool head in the direction
of a CNC-axis.
The evaluating electronics, like the electronics of the transmitter-receiver,
are disposed in the peripheral ring, which preferably consists of
light metal. The peripheral ring can herein be sealed and/or screened
against the main body, preferably by a circumferential metal foil.
For fastening purposes, the peripheral ring is advantageously clamped
between a flange cover and an annular shoulder of the main body,
circumferential sealing rings disposed at the frontal ends of the
peripheral ring being clamped in-between.
The evaluating electronics in the tool head can be battery-operated.
Particularly advantageous, however, is an inductive energy-transfer
and data-transfer path between the measuring and evaluating device
disposed in the rotary tool head and an external control device.
The inductive energy and data coupling means that the battery can
be omitted. The energy and data coupling herein expediently operates
in the radio-frequency range, the data-exchange expediently being
modulated to the carrier frequency formed by the energy supply.
The inductive energy supply also allows the slide to be motor-controlled
within the tool head, which is not readily possible under battery
operation.
In the case of incremental measurement of the path of displacement,
the scanning head is expediently clamped in place in a bearing plate
fastened to the main body or slide and, together with the bearing
plate, is pivotable and adjustable, in relation to the opposing
substrate plate configured as a measuring scale, about an axis running
perpendicular to the plane of the substrate plate.
BRIEF DESCRIPTION OF DRAWINGS
The invention is explained in greater detail with reference to
some illustrative embodiments represented diagrammatically in the
drawing, in which:
FIG. 1a shows a top view of a facing head in partially broken-open
representation;
FIG. 1b shows an enlarged detail from FIG. 1a;
FIG. 2a shows an axial section through the facing head according
to FIG. 1a;
FIG. 2b shows an enlarged detail from FIG. 2a;
FIGS. 3a and 3b show a top view and a longitudinal section of the
substrate carrier on the main body side;
FIGS. 4a and 4b show a top view and a longitudinal section of the
bearing strip on the main body side;
FIGS. 5a and 5b show a top view and a cross-section (in the installation
state) of the substrate carrier on the slide side;
FIGS. 6a and 6b show a top view and an end-face view of the bearing
strip for the substrate carrier according to FIG. 5;
FIG. 7 shows a diagram of a CNC-control system for controlling
the slide motion of the facing head;
FIG. 8a shows a top view of a facing head which is modified in
relation to FIG. 1a, in partially broken-open representation;
FIG. 8b shows an axial section through the facing head according
to FIG. 8a; and
FIG. 8c shows a top view of the slide in the direction of the arrow
X of FIG. 8a.
DETAILED DESCRIPTION
The tool heads represented in the drawing are intended as facing
and boring heads for use in machine tools. The tool head essentially
comprises a main body 10 which is rotatable about a rotational
axis 12 a working slide 18 which is displaceable in the main body
10 transversely to the rotational axis 12 exhibits a locating journal
14 having tightening bolts 16 for the connection of a tool carrier
and is displaceable in the main body 10 transversely to the rotational
axis 12 and an equalizing slide 20 which is displaceable in the
main body 10 in the opposite direction of the working slide 18.
The working slide 18 and equalizing slide 20 are actuated via an
externally displaceable drawbar 22 which is engaged, with its mutually
diametrically opposing helical gearings 24 with complementary helical
gearings 26 28 of the working slide 18 and of the equalizing slide
20. The helical gearings 26 28 of the working slide 18 and of the
equalizing slide 20 are oppositely inclined at the same angle, whilst
the drawbar 22 exhibits two intersecting, oppositely inclined helical
gearings. The effect of this measure is that, upon displacement
of the drawbar 22 the working slide 18 and the equalizing slide
20 are displaced to opposite sides.
The path of displacement of the working slide 18 can be measured
using a capacitive or incremental path-measuring device 30 disposed
in the interior of the tool head between the working slide 18 and
main body 10.
The capacitive measuring device 30 according to FIGS. 1 to 6 essentially
comprises two substrate plates 32 34 made from ceramic material,
of which the one, radially inner substrate plate 32 is connected
to the working slide 18 and the other, radially outer substrate
plate 34 to a substrate carrier 36 fixed to the main body. The substrate
plates 32 34 bear, on their mutually facing surfaces, a capacitive
measuring structure 38 which is preferably applied photochemically.
The measuring structure of the substrate plate 32 connected to the
working slide 18 is herein configured as a measuring scale, whilst
the measuring structure 38 of the substrate plate 34 connected to
the main body 10 operates as a sensor. The measuring structures
38 of the substrate plates 32 34 are connected via leads 40 to
evaluating electronics 42 which are disposed in a peripheral housing
46 of the tool head, which peripheral housing is limited by an aluminum
ring 44. The supply of current to the evaluating electronics 42
and to further electronic assemblies is here effected by means of
batteries 48 which are disposed in battery compartments 50 in the
main body 10.
As can be seen from FIGS. 1b, 2b and 5b, the substrate plate 32
on the slide side is disposed on the radially outward pointing sliding
and displacement face 31 of an angular substrate carrier 33 which
is connected rigidly to the slide 18 by means of axially aligned
screws 35. The slide 18 is guided in the direction of displacement
in a thrust guide part 37 to be precise in the region of the guide
faces 39' and 39", which thrust guide part is essentially U-shaped
in cross section and is fixed to the main body. The substrate carrier
33 on the slide side exhibits a window opening 41 passing through
radially, into which a bearing strip 43 of step-shaped configuration
is inserted radially from the inside and is fastened to the flange
parts 45 by means of screws 47 in the step-shaped marginal region
49 belonging to the window opening 41. The bearing strip 43 exhibits
on its plate part 51 which projects in the manner of a platform,
a bearing face 53 which points radially outwards through the window
opening 41 and to which the substrate plate 32 on the slide side
is fastened with the aid of an adhesive coating 55. The bearing
face 53 can be matched by surface abrasion (grinding), for the setting
of the necessary plane-parallelism, to the mutually opposing substrate
plates. Between the substrate carrier 33 and the thrust guide part
37 an interspace 57 is hollowed out, in which the connecting cables
61 of the substrate plate 32 on the slide side are guided, by means
of a cable-dragging device 59 to the evaluating electronics 42
disposed on the main body side. In order to balance the moment of
inertia, a balance body (not represented in the drawing) is located
on that side of the working slide 18 diametrically opposing the
substrate body 33.
For the positioning of the radially outer substrate plate 34 the
substrate carrier 36 fixed to the main body exhibits a window cutout
54 into which a bearing strip 56 of step-shaped configuration is
inserted radially from the outside and is fastened by means of screws
58. The bearing strip 56 exhibits on its plate part 60 which projects
in the manner of a platform, a bearing face 62 for the substrate
plate 34 which bearing face points radially inwards through the
window cutout 54 and can be matched in its height, by surface abrasion,
such that a gap of 10 to 20 .mu.m is left between the two substrate
plates 32 and 34. The substrate plate 34 is placed, with its surface
opposing the measuring structure 38 and pointing radially inwards,
onto the bearing face 62 of the fitted bearing strip 56 and is pressed
against the bearing face 62 by means of two mutually spaced tabs
64 which are lined with elastomeric material 66 and are fastened
by means of screws 68 to the substrate carrier 36 fixed to the main
body. In the working slide 18 additional cutouts 70 are provided,
in which the tabs projecting over the substrate carrier 36 fixed
to the main body engage.
A circumferential square-ring seal 72 which surrounds, on the
side of the slide, the entire region of the path-measuring device
30 ensures that the lubricating oil is scraped out of the slide
guide when the slide is displaced and cannot get into the inner
region of the measuring device 30. The sealing forces transferring,
via the seal 72 to the substrate carrier 33 on the slide side are
transmitted via the supporting and sliding strip 67 made of hard
metal, which is supported on the outer side of the thrust guide
part 37 and is disposed in the groove 65 of the substrate body 33.
The aluminum ring 44 forming the peripheral housing 46 is clamped
in a seal-tight manner between a flange cover 74 and an annular
shoulder 76 of the main body. The aluminum ring 44 further contains
a plurality of window openings 78 disposed in scattered arrangement
in the peripheral direction, for the accommodation of transmitting
and receiving elements for infrared radiation, which are electrically
connected to transmitting and receiving electronics disposed in
the peripheral housing 46. By means of the transmitting and receiving
elements, infrared light can be sent and received all the way round,
even in the case of a fast-rotating tool head.
In the aluminum ring 44 there is additionally located an interface
79 connected to corresponding electronics, for serial communication
or data-exchange with an external computer.
The communication with the electronics disposed in the tool head
is effected via an external transmitting and receiving device 80
for infrared radiation, which, for its part, can be connected to
a CNC-control system 82 where appropriate with the interposition
of adapting electronics for coordinating the data-exchange. It is
thereby possible, using the CNC-control system 82 a servo amplifier
84 and a motor 86 actuating the drawbar 22 to move and position
the working slide 18 of the tool head, by virtue of an NC-program,
in the direction of a CNC-axis (FIG. 7).
In the illustrative embodiment shown in FIGS. 8a to c, there is
provided an incremental path-measuring device 30 for directly determining
the path of adjustment of the working slide 18 which path-measuring
device exhibits a radially inner substrate plate 32 which is connected
to the working slide 18 and is configured as an incremental scale,
and an optoelectronic scanning head 100 which is connected to a
substrate carrier 36 fixed to the main body. The scanning head exhibits,
on its side facing the substrate plate 32 a window 34 having an
incremental measuring structure, which is imaged in an optoelectronic
ray path onto the measuring structure 38 of the scale 32 and is
converted within the scanning head into an electronic output signal.
The electronic output signal is evaluated in the evaluating electronics
42 a path-measuring signal being created.
As can be seen from FIG. 8a, the supply of current to the evaluating
electronics 42 is effected via an inductive energy-coupling system,
comprising a machine-fixed stator coil 104 and a toolhead-fixed
rotor coil 106. The data-transfer from the evaluating electronics
to an external control system and evaluating system is effected,
likewise inductively, via the rotor coil 106 and the stator coil
104 to be precise by modulating the data signals to the carrier
frequency of the current supply. The stator coil 104 disposed on
the machine side is expediently of annular or segment-shaped configuration
and is disposed, around the machine spindle, on the headstock (not
represented). The rotor coil 106 can be disposed directly on the
tool head or on an intermediate flange disposed between tool head
and spindle and electrically connected to the tool head.
The scanning head 100 is disposed on the substrate carrier 36 configured
as a flange plate, which substrate carrier exhibits an aperture
112 for the measuring window 34 and a flange protrusion 114 for
fastening to the main body. The setting of the gap width between
the window 34 of the scanning head 100 and the substrate plate 32
is effected by material coating and abrasion in the region of the
matching face 116 between the flange protrusion 114 and the associated
stop face on the main body. For the fine-adjustment of the scanning
head 100 this is adjustable in the flange plate 36 about its axis
108 in relation to the incremental measuring structure 38 of the
scale substrate plate 32 which adjustment is effected by means
of adjusting screws 118 in the direction of the double arrow 120.
It is basically feasible also to carry out an alignment of the scanning
head about at least one of the two axes running perpendicular to
the axis 108 for example in a ball joint (not represented). In
a corresponding design of the scanning head, in place of a separate
flange plate 36 the housing of the scanning head having a molded-on
flange protrusion 114 for direct fastening to the main body can
also be provided.
As can be seen from FIG. 8c, the substrate plate 32 is clamped
to the working slide 18 by means of clamping jaws 110 and is surrounded
by a circumferential square-ring seal 72.
The embodiment shown in FIGS. 8a to c can also basically be modified
to the effect that the scanning head is aligned not radially, but
axis-parallel to the main body. In this case, the scale-substrate
plate 32 should be disposed on the working slide through 90.degree.
in relation to the illustrative embodiment according to FIGS. 8a
to c.
In summary, the following should be stated: the invention relates
to a tool head for use in machine tools, having a slide 18 which
is adjustable relative to the main body 10 transversely to its rotational
axis 12 and can be armed with a tool carrier, and having a device
30 for directly measuring the path of adjustment of the slide 18.
The measuring device 30 exhibits two substrate plates 32 34 on
whose mutually facing surfaces there are disposed capacitive measuring
structures of a measuring scale and of a sensor. The substrate plates
32 34 are disposed, according to the invention, in eccentric tangential
planes running parallel to the rotational axis, the radially inner
substrate plate being flatly connected to a bearing face of the
slide 18 whilst the radially outer substrate plate is flatly supported
by a bearing face 62 which is supportable by surface abrasion,
of a bearing strip 56 which can be detachably inserted into a radial
window cutout 54 in the main body 10 36.
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