Machine tools abstract
The invention concerns an adjustable tool for use in machine tools,
with a slide (14) which can be fitted with at least one cutting
tool and which can be displaced relative to the rotating main body
(10) perpendicularly to the axis of rotation. The invention also
calls for a device (20) for the direct measurement of the displacement
of the slide (14), the slide being fitted with an electronically
read measurement scale (24). This device comprises battery-powered
data-processing electronics (20) and is located inside the main
body (10). The displacement reading can be presented on a digital
display (26) which is also mounted in the tool head.
Machine tools claims
We claim:
1. A tool head for use in machine tools comprising a main body
rotating about an axis of rotation, at least one slide adjustable
relative to the main body and being adapted to carry thereon at
least one cutting tool, a device for effecting a direct measuring
of the displacement path of the slide relative to the main body
and a battery operated scanning and evaluating device for scanning
evaluating and displaying the results of the displacement path of
the slide, said main body having means defining a recess to receive
therein the battery-operated scanning and evaluating device, necessary,
with a radially outwardly facing digital display and with at least
one of the slide and the main body having a measuring scale thereon
and the other of the slide and the main body having a sensor for
scanning the measuring scale thereon, said sensor being connected
to the scanning and evaluating device, wherein the measuring scale
and the sensor are arranged in the direct vicinity of the axis of
rotation and have flat surfaces which face one another, said surfaces
being separated from one another by a narrow gap, and through which
surfaces extends the axis of rotation.
2. The tool head according to claim 1 wherein the surfaces of
the measuring scale and the sensor are arranged in planes which
are perpendicular with respect to the axis of rotation.
3. The tool head according to claim 1 wherein the gap width is
less than 20 .mu.m.
4. The tool head according to claim 1 wherein the gap width is
less than 10 .mu.m.
5. The tool head according to claim 1 wherein the measuring scale
and the sensor are parts of a capacitive length-measuring device
connected to the scanning and evaluating device.
6. The tool head according to claim 1 wherein the gap is filled
with a highly viscous dielectric.
7. The tool head according to claim 1 wherein the measuring scale
and the sensor each have measuring structures arranged on a flat
glass carrier.
8. The tool head according to claim 6 wherein the flat glass carrier
of at least one of the sensor and of the measuring scale is glued
with its active surface having the measuring structure thereon to
two spaced mounting bars, and wherein the free ends of the mounting
bars which project beyond an edge of the glass-carrier, are fastened
to a mounting surface on the main body, which mounting surface is
provided with a recess for receiving therein the glass carrier facing
toward the main body.
9. The tool head according to claim 8 wherein recesses for receiving
the mounting bars are arranged in the slide.
10. The tool head according to claim 6 wherein the slide has a
further mounting surface for the glass carrier of the other of the
measuring scale and the sensor, said further mounting surface being
aligned perpendicularly with respect to the axis of rotation.
11. The tool head according to claim 10 wherein the glass carrier
is mounted onto bolts which project from the further mounting surface,
and is pressed flat against the further mounting surface.
12. The tool head according to claim 11 wherein the glass carrier
is connected to the further mounting surface by means of a moldable
resin.
13. The tool head according to claim 1 wherein the measuring structures
are applied to the glass carrier by means of a thin-layer technique.
14. The tool head according to claim 1 wherein at least one of
the sensor and the measuring scale is fastened to a mounting surface
on the main body, which mounting surface is aligned perpendicularly
with respect to the axis of rotation.
15. The tool head according to claim 1 including a radially aligned
battery compartment arranged in the main body adapted to receive
a flashlight battery therein, the compartment having a pole rod
arranged near the axis of rotation and which is radially movable
against the force of a radially inwardly, initially tensioned, spring,
and a metallic compartment lid serving as a grounded pole, secured
to and sealed off against liquid to the main body.
16. The tool head according to claim 15 wherein the pole rod is
movably supported in an insulating plastic part inserted into a
main body recess.
17. The tool head according to claim 1 wherein the scanning and
evaluating device is sealed off by a shell completely surrounding
the main body at its periphery, and having a viewing window for
viewing a digital display.
18. The tool head according to claim 17 wherein the viewing window
is arranged in a flat, radially recessed part of an otherwise cylindrical
shell consisting of an impact-resistant plastic.
19. The tool head according to claim 18 wherein in the flat part
of the shell there are arranged switches which can be externally
operated for controlling the scanning and evaluating device.
20. The tool head according to claim 17 wherein the shell can
be clamped between an annular shoulder projecting beyond the main
body and at least one of a flanged lid and a flanged ring connectable
to the main body.
21. The tool head according to claim 20 wherein the annular shoulder
and at least one of the flanged lid and the flanged ring have at
least in the area of the flat part of the shell, projections projecting
radially beyond the outer surface of the shell.
22. The tool head according to claim 1 including an adjusting
mechanism for the slide which includes a spindle supported off-center
in the main body and carrying a guide structure in the form of a
helical tooth system, and a counterpart provided with a complementary
helical tooth system operatively engaging the slide.
23. The tool head according to claim 22 wherein the helically
toothed counterpart can be connected in a clearance free, direction-exact
orientation against a guide structure and to the slide by means
of a moldable resin.
24. The tool head according to claim 1 wherein said sensor can
acquire a relative value on the measuring scale representing the
displacement path of the slide relative to the main body, which
relative value can in various displacement positions of the slide
be set to zero, can be stored in a digital store of the scanning
and evaluating device and can be called from same into the digital
display.
25. The tool head according to claim 1 wherein said sensor can
acquire an absolute value on the measuring scale representing the
absolute position of the slide relative to the main body, in the
zero position of which absolute value the tool is balanced, and
which can be stored in a digital store of the scanning and evaluating
device and can be called from same into the digital display.
26. The tool head according to claim 1 wherein said sensor can
acquire an absolute real measurement value individually associated
with an attachment tool, which measurement can be stored in a digital
store of the scanning and evaluating device and can be called from
same into the digital display.
27. The tool head according to claim 1 including a servomotor
arranged in the main body for drivingly moving the slide in displacement
direction, said servomotor being controllable through a control
device coupled to the scanning and evaluating device.
28. The tool head according to claim 1 including a primary element
for the workpiece measurement, which primary element is arranged
on the outside on the slide, and can be coupled to the scanning
and evaluating device.
29. The tool head according to claim 1 including an optoelectronic
transceiver arranged in the main body and connected to the scanning
and evaluating device for facilitating a wireless data exchange
with a remote-control device having at least one of an external
transceiver and a tool-measuring device.
30. The tool head according to claim 1 wherein the scanning and
evaluating device is equipped with a microprocessor-supported data
acquisition capability, and which has a preferably external data
port for the transmission of the stored data.
31. The tool head according to claim 1 including a transmitting
and receiving device arranged in a shell of the main body and connected
to the scanning and evaluating device, optoelectronic transmitting
and receiving elements arranged in at least one of an outwardly
open and inwardly closed annular groove and in edge-open recesses
of the shell, said at least one of a groove and recesses being distributed
over the periphery of the shell, said transmitted and receiving
elements being connected to the transmitting and receiving device,
and an external remote-control device communicating with the transmitting
and receiving elements.
32. The tool head according to claim 31 wherein the transmitting
and receiving elements are arranged in a closed diffuser ring countersunk
in the annular groove of the shell.
Machine tools description
FIELD OF THE INVENTION
The invention relates to a tool head for use in machine tools comprising
a main body rotating about an axis of rotation, at least one slide
adjustable relative to the main body, preferably perpendicularly
with respect to the axis of rotation, and equipped with at least
one cutting tool, a device for the direct measuring of the displacement
path of the slide relative to the main body and a device for evaluating
and displaying the results of the path measurement.
BACKGROUND OF THE INVENTION
In order to be able to exactly adjust the slide and the cutting
tool carried by it, it is necessary to exactly measure the displacement
path of the slide. The displacement path is mostly measured indirectly
in known tool heads by, for example, measuring the angular path
of a spindle driving the slide and concluding from this the stretch
covered by the slide. Inexactnesses in the path measurement are
thereby created due to unavoidable tolerances which have negative
effects on the exact position of the cutting tool and the reproducability
of the adjustment.
In order to avoid this disadvantage, it is already known, for a
tool head of the above-disclosed type (DE-OS 35 26 712), to measure
the displacement path of the slide relative to the housing directly
through an optical scanning of an incremental glass measuring rod
fixedly connected to the slide by a sensing head arranged in the
main body. The measuring light for the optical scanning of the measuring
scale is thereby guided through a photoconductor from outside into
the inside of the tool head. The light signals from the glass measuring
rod on the scanning element are also introduced into a further measuring
light conductor connected to an evaluating electronics device arranged
outside of the rotating main body for evaluating the results of
the path measurement. Because of the relatively complicated optoelectronic
connecting technique, handling of the known tool head is complicated
and cannot easily be automated. In addition, the reading of the
results of the path measurement requires a stationary installation
so that the use of the known tool head is limited to certain machine
tools containing this installation.
Starting out from this, the basic purpose of the invention is to
provide a tool head of the abovementioned type which can be universally
utilized and guarantees a breakdown-free and exact displacement
path display.
The solution of the invention is, among others, based on the recognition
that a universal use of the tool head is only possible when the
measuring and evaluating electronics device for the direct displacement
path measurement is moved inside of the main body and the particularities
of the operation on high-speed machine tools are considered.
Thus, a first modification of the invention suggests that the main
body has a recess for receiving a battery-operated scanning and
evaluating electronics device and a radially outwardly facing digital
display and that the electronics device in the recess is sealed
off at its periphery by a shell completely surrounding the main
body, and having a viewing window for the digital display.
The shell can thereby be designed as a metal sleeve shielding the
electronics device, which shell in the area of the digital display
has a window opening and is lined on its inside surface with at
least one annular acrylic-glass layer. The acrylic-glass layer can
be glued to the metal shell or it can be injection molded into same.
Furthermore, it is advantageous for the handling of the adjusting
mechanism when preferably in the area of the window opening at least
one externally accessible operating switch for controlling the scanning
and evaluating electronics device in the shell is provided and which
is externally sealed off against liquid. With the operating switch
it is possible, for example to release the functions of a zero position
or effecting a changing over between different measuring systems
(metric measurement or inch measurement). Such a tool head suffices
completely without external devices and can therefore be used particularly
easily and universally.
It is furthermore suggested according to a second modification
of the invention that the main body has a recess, which is open
toward the measuring scale of the slide, to receive a battery-operated
scanning and evaluating electronics device, that in addition a transmitting
and receiving electronics device connected to the scanning and evaluating
electronics device is arranged in the same or a further recess in
the main body, that the electronic circuits in the recess or in
the recesses are externally sealed off by a shell completely surrounding
the main body, that in an outwardly open and inwardly closed annular
groove or in edge-open recesses of the shell, which recesses are
distributed over the periphery, there are arranged distributed over
the periphery optoelectronic transmitting and receiving elements
connected to the transmitting and receiving electronics device,
and that an external remote-control electronics device is provided
which reacts to signals emitted by the transmitting and receiving
electronics device and/or loads same with control signals. In order
to guarantee in a high-speed tool head a uniform signal transmission
and a uniform reception, the transmitting and receiving elements
are, according to a preferred embodiment of the invention, arranged
in a closed diffuser ring countersunk in the annular groove of the
shell. This arrangement has, compared with the first modification,
the advantage that even when the tool head rotates, a continuous
reading or rather evaluating of the displacement path measured values
is possible. This is particularly important when the slide is automatically
adjusted, for example, through the tool spindle or through a motoric
adjusting mechanism integrated into the tool head. By equipping
the scanning and evaluating electronics device or the remote-control
system with a microprocessor circuit and data store, it is furthermore
possible with such an arrangement to relatively easily carry out
a statistic process control (SPC). During the SPC, all measured
data of a production process are transmitted into a processor for
statistic evaluation. The measurement data can be temporarily stored
and can from there be transmitted from time to time to a central
processor for further evaluation.
A particularly effective seal of the recesses containing the electronic
circuits is achieved when the shell is clamped between a shoulder
on the main body and a flange by several axial clamping screws circumferentially
spaced apart over the periphery, and extending through axial bores
in the main body. Furthermore, it is important in both modifications
of the invention that a hermetically sealable battery compartment
is arranged in the main body.
The slide carries according to the invention a measuring scale
and the main body carries a sensor scanning the measuring scale
and connected to a scanning and evaluating electronics device. It
is basically also possible for the main body to carry the measuring
scale and the slide carry a sensor scanning the measuring scale
and connected to the scanning and evaluating electronics device.
It has now been proven that for an exact length measurement with
capacitive and optical measuring systems, in which two scales are
moved relative to one another and are scanned, the parts moved relative
to one another must be every exactly associated with one another.
When the parts rotate, care is taken that the acceleration and centrifugal
forces acting onto the parts are compensated for in order not to
obtain a speed-dependent length measurement. According to a preferred
embodiment of the invention, it is therefore suggested that the
measuring scale and the sensor be arranged neutral with respect
to the centrifugal force in the direct vicinity of the axis of rotation
of the main body. The measuring scale and the sensor are thereby
advantageously arranged in planes facing one another, separated
by a narrow gap from one another, and perpendicular with respect
to the axis of rotation, with the axis of rotation extending through
said planes. In view of the exactness in measurement, it is advantageous
when the gap width is less than 20 .mu.m, preferably less than 10
.mu.m. When the measuring scale and the sensor are parts of a capacitive
length-measuring device connected to the scanning and evaluating
electronics device, the gap can be filled with a preferably highly
viscous dielectric which does permit a movement of the two parts
toward one another, however, is not urged out of the gap under the
action of centrifugal force acting on the rotating tool.
The measuring structures forming the measuring scale and the sensor
are advantageously arranged on a glass carrier, preferably are applied
to same by means of a thin-layer technique. Due to the high form
stability and the low thermal expansion coefficient of glass, mechanical
and thermal influences on the path measurement result are kept low.
On the other hand, care must be taken that the sensor or the measuring
scale is fastened to a mounting surface of the main body or to the
slide which is aligned exactly perpendicularly with respect to the
axis of rotation. In order to achieve this, the flat glass carrier
can, according to an advantageous embodiment of the invention, be
glued with its active surface to two spaced mounting bars, while
the free ends of mounting bars which project beyond an edge of the
glass-carrier can be fastened, preferably clamped, to the mounting
surface, which mounting surface is provided with a recess for receiving
the glass carrier which faces toward the main body. In order to
enable a collision-free movement of the slide, recesses to receive
the mounting bars are arranged in the slide. Furthermore, a mounting
surface for the glass carrier of the measuring scale or the sensor
can be provided on the slide, which mounting surface is aligned
perpendicularly with respect to the axis of rotation, with the glass
carrier being able to be mounted onto bolts projecting from the
mounting surface, being able to be pressed flat against the mounting
surface and, if necessary, being able to be connected to same by
means of moldable resin.
According to a further advantageous embodiment of the invention,
a radially aligned battery compartment arranged in the main body
to receive a flashlight battery and having a pole rod arranged near
the axis and radially movable against the force of a radially inwardly,
initially tensioned, spring and a metallic compartment lid preferably
designed as a grounded pole screw threadedly sealed off against
liquid to the main body. These precautions guarantee an essentially
centrifugal-force-neutral arrangement of the flashlight battery
supported on the compartment lid and the length tolerances of which
are balanced compensating the centrifugal force by the spring-loaded
pole rod. The pole rod can thereby be movably supported in an insulating
plastic part inserted into a main body recess.
According to a further preferred embodiment of the invention, the
shell surrounding the main body consists of an impact-resistant,
preferably glass-fiber-reinforced plastic, in which is arranged
a viewing window for the digital display. The viewing window is
thereby advantageously arranged in a flat part of the otherwise
cylindrical shell. Furthermore, it is possible to arrange near the
viewing window, preferably in the flat part of the shell, externally
operable switches to control the scanning and evaluating electronics
device. The shell can be clamped advantageously between an annular
shoulder on the main body and a flanged lid connectable to the main
body. The viewing window is slightly radially recessed in the housing.
The same is true for the switches projecting from the shell in the
area of the viewing window. In order to avoid incorrect operations
or damage to the viewing window and the switches, the annular shoulder
and the flanged lid project at least in the flat area radially beyond
the outer surface of the shell.
An adjusting mechanism for the slide is provided according to the
invention for a fine adjustment and which includes a spindle supported
off-center in the main body and carries a guide structure in the
form of a helical tooth system and a counterpart provided with a
complimentary helical tooth system and fixedly connected to the
slide. The helically-toothed counterpart can, during a premounting,
be first connected floatingly to the slide and can be moved into
a clearance free, direction-exact orientation with the helically
toothed guide structure. In this position, it is then possible to
fixedly connect the helically toothed counterpart with the slide,
for example, by injection molding with a moldable resin, and, if
necessary, it is possible to subsequently weld the counterpart to
same.
The scanning and evaluating electronics device can, according to
the invention, be equipped with a digital store which, in connection
with the path-measuring device and the digital display, is used,
according to the invention, to determine and store the following
values:
a relative value scannable on the measuring scale by means of a
sensor, and defining the displacement path of the slide relative
to the main body, which relative value can be set to zero in any
desired displacement position of the slide, can be stored in the
digital store and can be called from same into the digital display;
an absolute value scannable on the measuring scale by means of
a sensor, and defining the absolute position of the slide relative
to the main body, in the zero position of which absolute value the
tool is balanced and which can be stored in the digital store and
can be called from same into the digital display;
an absolute real measurement, which can be stored in the digital
store and can be called from same into the digital display.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be described in greater detail hereinafter in
connection with several exemplary embodiments schematically illustrated
in the drawings, in which:
FIG. 1 is a cross-sectional view of a precision rotary head having
an adjusting mechanism and a digital display;
FIG. 2 is a cross-sectional view taken along the section line 2--2
of FIG. 1;
FIG. 3 is a cross-sectional view taken along the section line 3--3
of FIG. 1;
FIG. 4 is a side view of the precision rotary head according to
FIGS. 1 to 3;
FIG. 5 is a cross-sectional view taken along the section line 5--5
of FIG. 1;
FIG. 6 is a cross-sectional view of a precision rotary head having
an adjusting mechanism and an optoelectronic transmitting and receiving
system in an illustration corresponding to FIG. 1;
FIG. 7 is a side view of the precision rotary head according to
FIG. 6;
FIG. 8 is a cross-sectional view of a further exemplary embodiment
of a precision rotary head having adjusting mechanism and a digital
display;
FIG. 9 is a cross-section view taken along the section line 9--9
of FIG. 8;
FIG. 10 is a cross-sectional view taken along the section line
10--10 of FIG. 8;
FIG. 11 is a cross-sectional view taken along the section line
11--11 of FIG. 10;
FIG. 12 is a diagram of the precision rotary head according to
FIGS. 8 to 11;
FIG. 13 is a diagram of a remote-controllable, precision rotary
head having an integrated servomotor and a primary element.
DETAILED DESCRIPTION
The precision rotary head illustrated in the drawings consists
essentially of a main body 10 a rigid fitting pin 12 preferably
integrally connected to the main body 10 for connecting the rotary
head to a rotatingly driven clamping device of a machine tool (not
illustrated), a slide 14 adjustable relative to the main body perpendicularly
with respect to an axis of rotation of the precision rotary head
and carrying therewith a receiving device 16 for a cutting tool,
and an electronic measuring and evaluating device 20 for facilitating
a measuring of the displacement path of the slide 14 and, further,
evaluating the results of the measurement.
The slide 14 in the illustrated exemplary embodiments is moved
relative to the main body by a manually rotatable, threaded spindle
22 supported fixed against movement in the main body. On one of
the longitudinal side surfaces of the slide there is provided a
measuring scale 24 electronically scannable by a sensor 23 electrically
connected to the electronics device 20 and, for example, is designed
as a linear capacitive measuring scale. The measuring and evaluating
electronic device 20 has furthermore, in the exemplary embodiments,
a radially outwardly facing digital display 26 which is, for example,
an LED or LCD indicator. The electronics device 20 which is preferably
molded in plastic, is in the case of FIGS. 1 to 5 fixedly connected
to a fill member 28 which is movably arranged in a recess 18 of
the main body 10 for the purpose of facilitating an adjustment of
a sensing head relative to the measuring scale 24. The recess 18
is sealed off toward the outside against liquid by a shell 30 of
fine steel (FIGS. 1 to 5) or of plastic (FIGS. 8 to 11), which shell
is clamped between an annular shoulder 32 on the main body 10 and
an annular flanged lid 34 fastenable to the main body 10 by means
of several circumferentially spaced screws. The metallic shell 30
(FIGS. 1 to 5) fulfills thereby at the same time the function of
shielding the electronics device 20 against external electric fields,
like a Faradayic cage. A radially inside surface of the shell 30
has a stepped recess lined with an acrylic-glass ring 36. The acrylic-glass
ring 36 can be either glued or injection molded into the shell 30.
The shell 30 has furthermore a window opening 38. The fill member
28 also has an opening 40. The digital display 26 is visible from
the outside through the openings 40 and 38. An index screw 42 assures
that the shell 30 with its window 38 is exactly aligned in peripheral
direction on the main body 10 with the opening 40. The electronics
device 20 is supplied with current through head cells 44 or a flashlight
battery 44' arranged in a battery housing 46 hermetically sealed
off from the outside. To operate the electronic device, radially
outwardly facing switches 48 50 are provided, which switches are
accessible to the outside and extend through bores in the fill member
28 in the acrylic-glass layer 36 and in the shell 30 and are sealed
off to the outside against liquid. One of the switches 50 activates
the electronics device 20 and sets the digital display to zero,
while a change over between millimeter and inch measurements can
be carried out by the other switch 48.
The digital display is missing in the exemplary embodiment illustrated
in FIGS. 6 and 7. A diffuser ring 62 equipped with transmitting
and receiving elements for infrared radiation is embedded in its
place in an outwardly open annular groove 60 in the metal ring 30.
The diffuser ring is electrically connected to a transmitting and
receiving electronics device 66 arranged in a further recess 64
of the main body 10. Infrared light can be transmitted and received
by and all-around the diffuser ring even when the tool head rotates
at a high speed. The transmitting electronics device 66 is, just
like the transmitting and evaluating electronics device 20 protected
against external electric fields by the metal shell 30 and is sealed
off to the outside to prevent undesired entry of liquid. Communication
with the electronics arranged in the tool head is facilitated by
a remote-control device 70 also equipped with a transceiver for
infrared radiation, on which remote-control device are arranged,
among others, a digital display 72 to show the displacement path
of the slide in the tool head and diverse operating knobs 74 for
turning the device on and off and to change the scale. In order
to facilitate a versatile use, the remote-control device 70 is constructed
as a hand-held, battery-operated device. In order, for example,
to carry out a statistical control process, the remote-control device
can furthermore be equipped with a microprocessor-supported circuit
arrangement, in which measurement data can be stored, if necessary
can be printed out and/or can be transmitted to a central processor
for a further statistical evaluation. It is also possible to equip
the remote-control device 70 with an external data port for facilitating
communication with an external processor.
The metallic main body 10 has, in the exemplary embodiment illustrated
in FIGS. 8 to 11 a planar surface 82 extending perpendicular with
respect to the axis of rotation 80 of the tool, which planar surface
has in its central area a recess 84 to receive the sensor 23. The
sensor 23 consists of a glass carrier, onto the active surface of
which a measuring device is baked or applied using a thin-layer
technique. Laterally spaced mounting bars 88 are glued next to the
measuring device 86 onto the active side of the glass carrier and
are fastened, preferably clamped at their free ends which project
beyond the edges of the glass-carrier, to the mounting surface 82
of the main body 10. This fastening technique ensures that the active
surface of the glass carrier is exactly aligned with the mounting
surface and that the differences in thermal expansion between the
main body and the glass carrier can be compensated for without a
risk of breakage to the glass carrier.
The measuring scale 24 has also a glass carrier which is fastened
to a planar mounting surface 90 of the slide 14 which mounting
surface is exactly perpendicular with respect to the axis of rotation
80 in such a manner so as to facilitate a compensation for differences
in thermal expansion. The active surfaces of the measuring scale
24 and of the sensor 23 which active surfaces face one another,
are, if necessary, spaced from one another by a gap distance of
10 to 20 .mu.m, which gap distance is filled with a highly viscous
dielectric. It is through these measures that an arrangement of
the sensor and of the measuring scale is achieved which is neutral
with respect to centrifugal force and which guarantees a speed-independent
length measurement in the .mu.-range.
The battery compartment 46 is arranged radially aligned directly
adjacent the sensor 23 in the main body 10. The battery compartment
receives therein a flashlight battery 44'. The battery 44' is supported
at its radially outwardly facing ground pole 92 by a radially movable
screw plug 94 and at its positive pole arranged near the axis, particularly
at its top face, by a pole pin 102 movable against the force of
a spring 100 in an insulated plastic insert 98. The spring 100 is
initially radially tensioned in direction of the axis of rotation
80 such that the pole pin 102 arranged near the axis is not lifted
off from the battery pole 96 not even under the action of centrifugal
force active during a high-speed rotation of the tool.
An externally accessible plug socket 104 is provided on the side
of the plastic insert 98 which is radially opposite the battery.
The plug socket 104 is connected to the electronics device and is
used as an external data port for data transmission from and to
an external data acquiring or processing device.
The shell clamped between the shoulders 32 and 34 consists, in
the exemplary embodiment according to FIGS. 8 to 11 of an impact
resistant, preferably glass fiber reinforced plastic. It has a flat
face 106 thereon which is recessed with respect to the cylindrical
outer contour of the shell and is protected from outside mechanical
influences by radially projecting parts 32', 34' on the shoulders
32 34. The flat face 106 of the shell houses the transparent viewing
window 38 and the switches 48 50. The viewing window is glued from
inside into a recess in the shell.
In order to keep the center area of the tool head available for
the centrifugal force-neutral storing of the measuring scale 24
for the sensor 23 and for the battery 44', the adjusting mechanism
for the slide 14 is arranged off-center in the main body and in
the slide. The adjusting mechanism contains an axially fixed, adjusting
spindle 22 rotatably supported in the main body, on which spindle
is a guiding structure 108 in the form of a helically extending
tooth system 110. The spindle 22 is operated through a hexagonal
socket 112 which can be accessed by a suitable wrench through an
opening in a support screw 114. The helical tooth system 110 mates
with a complementary helical tooth system 116 on a counterpart 118
arranged on the slide 14. In order to achieve a clearance free and
precise alignment of the helical tooth systems 116 and 110 the
counterpart 118 is first floatingly connected to the slide 14 and
is mated with the helical tooth system 110. The space 120 between
the counterpart 118 and the slide 14 is then filled with a moldable
resin.
The electronics device 20 contains a special component for the
measurement signal evaluation of the capacitive length measuring
device. The evaluation technique is chosen such that an exactness
in the length measurement of approximately 0.2 .mu.m is achieved.
With this, considering the otherwise still existing tolerances,
it is possible to guarantee exact measurements to within 1 .mu.m
in diameter. The electronics device furthermore includes a microprocessor,
a data store and software especially developed for the precision
rotary tool. Data input can take place either through the switches
48 50 or through the external data port 104. With this, among others,
the following functions are possible:
Storing an identification number for the tool, which number can
be called into the digital display;
displacement path display, which can be set to zero in any desired
positions of the slide;
absolute position display of the slide, in the zero position of
which the tool is balanced by the device;
storing a real measurement, which can be called into the digital
display and can be individually adjusted for a tool insert on the
precision rotary head;
battery monitoring with charge-control display;
automatic error and interference displays, in particular upon reaching
a concretely suggested adjustment limit.
Furthermore, there exists because of software the possibility to
store tool data over long periods of time, in particular in order
to enable an operating data acquisition or an error diagnosis. The
evaluation of these data can take place after down loading the data
through the external data port 104 to a separate computer.
FIG. 12 shows a schematic block diagram of a precision rotary head
according to FIGS. 8 to 11. A slide 14 is arranged movably in direction
of the double arrow 121 on the main body 10 of the precision rotary
head. The displacement position is directly measured with the help
of a capacitive measuring system 122 connected to the scanning and
evaluating electronics device 20 and consisting of a slide-fixed
measuring scale 24 and main-body-fixed sensor 23 the relative displacement
being displayed in a digital display 26 integrated into the tool
head. Current is supplied by a battery 44 arranged in the main body
10. An external data port 104 assures that a data exchange with
the scanning and evaluating electronics device is possible.
The diagram according to FIG. 13 shows a further block diagram
for the precision rotary head: The slide 14 is movable in direction
of the double arrow 121 relative to the main body 10 by a servomotor
124 integrated into the main body. The servomotor is controlled
by an electronic control device 126 which in turn is controlled
by a control and regulating circuit coupled to the scanning and
evaluating electronics device 20. The regulated or standard quantities
reach either through a primary element 128 arranged on the outside
of the slide 14 the direct workpiece measurement or directly through
an optoelectronic transceiver 62 the control device connected to
the scanning and evaluating electronics device 20. Communication
with the transceiver 62 is accomplished by an external transceiver
130 to which can be connected a remote control device 70 and/or
an external measuring device 132 for accomplishing workpiece measurement. |