Medical syringe abstract
A medical syringe 2 includes a cylindrical syringe body 3 and a
plunger 4 fitted in the syringe body 3 for injecting a liquid agent
filled in the syringe body 3 from the syringe body 3 into the vascular
system of the human body by advancing the plunger 4 relative to
the syringe body 3. The plunger 4 comprising a plunger body 5 and
an elastic cover 9 fitted over the plunger body 5 from the front.
The plunger body 5 is provided with a backplate 62 at a rear end
thereof, the backplate 62 having an annular groove 68 forwardly
opened and formed in a front surface outer peripheral portion thereof.
The portion of the elastic cover 9 to be rearwardly stretched by
the advance of the plunger 4 is allowed to ingress into the annular
groove 68 for escape.
Medical syringe claims
What is claimed is:
1. A syringe comprising: a cylindrical syringe body (3); and a
plunger (4) movably disposed within the syringe body (3) for injecting
a liquid agent filled in the syringe body (3) from the syringe body
(3) into the vascular system of a human body or animal, the plunger
(4) comprising a plunger body (5) and an elastic cover (9) fitted
over the plunger body from the front, the plunger body (5) comprising
a backplate (62) at a rear end thereof, the backplate (62) defining
an annular groove (68) forwardly opened and formed in a front surface
thereof in the vicinity of an outer periphery thereof, the elastic
cover (9) comprising a portion to be rearwardly stretched by friction
with the syringe body (3) during advancement of the plunger (4)
and operable to ingress into the annular groove (68).
2. A syringe according to claim 1 wherein the elastic cover (9)
further comprises an annular ridge (95) formed on a rear end face
thereof and concentric with the elastic cover.
3. A syringe according to claim 1 wherein the backplate (62) further
comprises opposite side faces (68a), (68b) defining the annular
groove (68) and inclined to give the groove a width decreasing toward
a bottom thereof.
4. A syringe according to claim 1 wherein the elastic cover (9)
is molded from a composition having incorporated therein paraffin
wax, or polyethylene.
5. A syringe according to claim 1 wherein the syringe body (3)
is prefilled with the liquid agent to be injected, sealed by the
plunger (4) at a rear portion thereof and provided at a front portion
thereof with a nozzle (30) temporarily sealed so as not to permit
leakage of the liquid agent.
Medical syringe description
FIELD OF THE INVENTION
The present invention relates to syringes fillable with a liquid
agent for use as attached to injectors for medical procedures, such
as angiography, computerized tomography, NMR/MRI, etc., to be performed
with a contrast medium, chemical agent or like liquid agent injected
into the vascular system of the human body or an animal.
BACKGROUND OF THE INVENTION
As disclosed in U.S. Pat. No. 4006736 syringes for use in examining
patients in medical procedures are used by attaching the main body
of the syringe to an injector and fixing a plunger fitted in the
syringe body in intimate contact therewith to a piston of the injector.
The piston advances at a speed controlled by a control circuit of
the injector, pushing the plunger to inject a liquid agent filled
in the syringe into the vascular system of the patient.
Further, U.S. Pat. No. 4677980 discloses a syringe including
a plunger which is connectable to a piston or disconnectable therefrom
by rotating the entire syringe through about 90 deg relative to
the piston, with the plunger held in contact with the forward end
of the piston.
Further International Publication No. WO 98/20920 (corresponding
to Japanese Patent Application No. 522638/1998) discloses a syringe
2 shown in FIGS. 10 and 11.
The syringe 2 comprises a cylindrical syringe body 3 and a plunger
4 fitted in the syringe body. The syringe 2 is connected to an injector
1 by removably fixing a base end of the syringe body 3 in a syringe
socket 11 of the injector 1 and releasably engaging the plunger
4 of the syringe 2 with a piston 13 which is movable out of or into
the socket 11 centrally thereof. The piston 13 is projected outward
at a controlled speed by a drive device (not shown) incorporated
in the injector 1 thereby advancing the plunger 4 toward the forward
end of the syringe body 3 to inject a liquid agent filled in the
syringe body 3 into the vascular system of the human body or an
animal through a tube (not shown) from a nozzle 30 at the front
end of the syringe body 3.
In the following description, the term "front" or "forward"
refers to one side of the syringe 2 where the syringe body 3 is
connected to the patient and the liquid agent is forced out by the
plunger 4 and the term "rear" or "rearward"
refers to the other side opposite to the above side where the syringe
is connected to the injector.
The inner periphery of the socket 11 of the injector 1 is provided
with syringe holding flanges 12 12. Projecting from the syringe
body 3 radially thereof are ridges 31 engageable with the flanges
12 12 and a flange 32 adapted for bearing contact with the end
face of the socket 11.
The piston 13 is provided at its front end with plunger holding
pieces 14 14 orthogonal to the axis of the piston 13.
With reference to FIG. 13 the plunger 4 disclosed in the foregoing
publication WO No. 98/20920 comprises a plunger body 5 and an elastic
cover 9 fitted over the body 5.
The plunger body 5 comprises two members which are fitted together,
i.e., a conical portion 81 at the front end, and a hollow truncated
cone 82 fitted to the conical portion 81 extending rearward and
having a gently tapered conical surface.
A circular backplate 62 extends from the rear end of the truncated
cone 82 radially thereof, with a recessed portion 52 formed between
the backplate 62 and the cone 82 over the entire circumference thereof.
Projecting rearward from the rear end of the conical portion 81
are a pair of connecting legs 71 71 each having an inward claw
76.
The elastic cover 9 is fitted over the plunger body 5 to extend
over the conical portion 81 thereof to the recessed portion 52
and comprises a hollow conical portion 91 a cylindrical portion
92 extending from the conical portion 91 an inward flange 94 projecting
from the rear end of the cylindrical portion 92 and a projection
96 extending forward from the front end of the conical portion 91.
A plurality of ribs 93 93 are formed on the outer peripheral surface
of the cylindrical portion 92 over the entire circumference thereof.
The projection 96 is positioned in the tubular nozzle 30 at the
front end of the syringe body 3 on completion of advance of the
plunger 4 minimizing the quantity of the liquid agent remaining
within the syringe body 3 and to be wasted.
The hollow conical portion 91 of the elastic cover 9 covers the
conical portion 81 of the plunger body 5 with a small space 90 left
therebetween. The cylindrical portion 92 covers the truncated cone
82 in intimate contact therewith, with the inward flange 94 fitting
in the recessed portion 52 around the cone 82.
The syringe body 3 is fitted at its base end into the socket 11
of the injector 1 and then rotated through about 90 deg to position
the ridge 31 of the syringe body 3 inside the syringe holding flange
12 formed on the inner surface of the socket 11 whereby the syringe
body 3 is prevented from slipping out of the socket 11.
The piston 13 of the injector 1 as retracted is positioned away
from the plunger 4 of the syringe 2. When the piston 13 is projected
outward gradually, however, the holding pieces 14 14 at the front
end of the piston force the pair of legs 71 71 projecting from
the rear side of the plunger 4 away from each other and are brought
into engagement with the claws 76 76 at the front side thereof
(see FIG. 13). Since the front end face of the piston 13 comes into
pushing contact with the plunger body 3 the plunger 4 advances,
whereby the liquid agent in the syringe 2 is injected into the vascular
system of the human body or animal as described above.
To remove the syringe 2 from the injector 1 after it is used for
injecting the liquid agent, the syringe body 3 is rotated through
about 90 deg in a direction opposite to the direction in which the
body is rotated for connection. This releases the ridge 31 of the
syringe body 3 from engagement with the syringe holding flange 12
of the injector socket 11 and the claws 76 76 of the plunger 4
from engagement with the holding pieces 14 14 of the piston 13.
The syringe 2 is removed from the socket 11.
The syringe 2 shown in FIG. 11 and described above needs to be
so designed as to withstand the pressure of injecting the liquid
agent. As shown in FIG. 12 such a syringe 2 is also used as sheathed
in a reinforcing case 200 on a turret 100 for connection to an injector
1.
Like the foregoing one, this type of syringe 2 comprises a syringe
body 3 and a plunger 4 whereas the syringe body 3 need not withstand
the internal pressure involved in injecting the liquid agent but
has characteristics to slightly expand under the internal pressure.
The syringe body 3 is provided at its rear end with parallel flanges
36 36 each having a cut portion 37 for preventing rotation. The
syringe 2 is removably fitted into the case or pressure jacket 200
supported by the turret 100 and is set in position.
The turret 100 has stepped through bores 101 101 at opposite sides
of a hole 102 which provides the center of rotation of the turret
100.
Tubular transparent reinforcing cases or pressure jackets 200
200 are inserted from behind the turret 100 through the respective
bores 101 101 in the turret 100.
The reinforcing case 200 has a rear end provided with a flange
201 serving as a retainer and a front end tapered in the form of
a cone and formed with a hole 202 for a nozzle 30 of the syringe
body 3 to extend therethrough.
The injector 1 is provided with a turret rotating support pin 16
above a piston 13 and a turret receiving portion 18 below the piston
13.
The syringe 2 is inserted into one of the reinforcing cases 200
on the turret 100 the support pin 16 is fitted into the hole 102
in the turret 100 the forward end of a screw 104 driven into the
turret 100 orthogonally to the hole 102 is fitted into a groove
17 in the support pin 16 and one end of the turret 100 is engaged
with the receiving portion 18 projecting from the injector 1 to
prevent the turret 100 from slipping off.
When the piston 13 is connected to the plunger 4 of the syringe
2 as inserted in the case 200 with the axis of the case 200 on
the turret 100 aligned with the axis of the piston 13 another syringe
2 can be inserted into or removed from the other case 200.
The syringe body 3 is expanded into intimate contact with the inner
surface of the reinforcing case 200 by the internal pressure acting
on the syringe body 3 when the liquid agent in the syringe 2 is
injected by the advancement of the piston 13. The syringe body 3
withstands the internal pressure of injection by virtue of the strength
of the case or pressure jacket 200.
In the case of the syringe 2 shown in FIGS. 11 and 12 and described
above, the cylindrical portion 92 of the elastic cover 9 fitting
around the truncated cone 82 of the plunger body 5 is brought into
intensely frictional contact with the inner surface of the syringe
body 3 when the plunger 4 advances as shown in FIG. 13 with the
result that the conical portion 91 of the cover stretches toward
a rearwardly tapered region between the inner surface of the syringe
body 3 and the truncated portion 82 of the plunger body 5 producing
an effect achieved as by forcing in a wedge (hereinafter referred
to as a "wedging effect"). The elastic material in this
region is compressed to a higher degree, making it possible to inject
the liquid agent within the syringe body 3 into the vascular system
of the human body or animal at a higher pressure than conventionally.
Accordingly, the liquid agent can be injected into arterial vessels
at a pressure higher than arterial blood pressure.
However, higher pressures impose limitations on the operation of
the syringe 2 although it is adapted for high-pressure injection.
When the internal pressure of the syringe 2 is increased by the
advance of the plunger 4 an enhanced wedging effect presses the
elastic cover 9 against the inner surface of the syringe body 3
with a greater force, whereby the cylindrical portion 92 of the
cover 9 is compressed under higher pressure and becomes seriously
impaired in slipperiness.
The elastic cover 9 is stretched further rearward by the advance
of the piston 13 but blocked by the backplate 62 and forced into
a minute clearance between the periphery of the backplate 62 and
the inner surface of the syringe body 3. This entails the problem
that the portion of the cover 9 forced in has its surface scraped
off in a very small amount by pressing contact with the syringe
body 3 leaving scraped-off minute fragments on the syringe body
inner surface during continued injection. Furthermore, the elastic
cover 9 thus forced in offers excessive resistance to the advancement
of the plunger 4.
SUMMARY OF THE INVENTION
In view of the foregoing problems, the present invention provides
a syringe which is usable for high-pressure injection without permitting
an elastic plunger cover to release scraped-off minute fragments
thereof into the syringe while allowing the plunger to advance therein.
The present invention provides a medical syringe 2 comprising a
cylindrical syringe body 3 and a plunger 4 fitted in the syringe
body 3 for injecting a liquid agent filled in the syringe body 3
from the syringe body 3 into the vascular system of a human body
or animal by advancing the plunger 4 relative to the syringe body
3 the plunger 4 comprising a plunger body 5 and an elastic cover
9 fitted over the plunger body 5 from the front, the plunger body
5 being provided with a backplate 62 at a rear end thereof, the
backplate 62 having an annular groove 68 forwardly opened and formed
in a front surface thereof in the vicinity of an outer periphery
thereof.
When the plunger 4 is pushed under high pressure against arterial
blood pressure, the elastic cover 9 over the plunger body 5 stretches
rearward in sliding contact therewith and is forced in between the
plunger body 5 and the inner surface of the syringe body 3 and thereby
compressed to a higher degree to produce an enhanced sealing effect.
Although the rear end of the elastic cover 9 is stretched rearward
by the advance of the plunger 4 the stretched portion is allowed
to escape into the annular groove 68 forwardly opened and formed
in the front surface outer peripheral portion of the backplate 62.
An outer annular wall 68c defining the annular groove 68 serves
to guide the outer periphery of the rearwardly stretched portion
of the elastic cover 9 toward the annular groove 68.
This eliminates the conventional likelihood that the rearwardly
stretched cover portion will wedge into the very small clearance
between the outer periphery of the backplate 62 and the inner surface
of the syringe body 3 during the advance of the plunger 4 producing
minute scraped-off fragments and causing troubles such as the failure
of the plunger 4 to advance.
The base end of the elastic cover 9 escaping into the annular groove
68 fills up the groove 68 pressing the inner surface of the syringe
body 3 to achieve a further improved sealing effect.
The liquid agent within the syringe body 3 can be injected into
the vascular system of the human body or animal with an exceedingly
higher pressure than is the case with the syringe 2 disclosed in
International Publication No. WO98/20920 described, by virtue of
the function of the annular groove 68 of the plunger 4. A high pressure
is available in the range of 87 kg/cm.sup.2 to 98 kg/cm.sup.2 without
entailing problems such as the release of scraped-off fragments
of the elastic cover 9 of the plunger 4 and the failure of the plunger
4 to advance.
When the rear end face of the elastic cover 9 is formed with an
annular ridge 95 concentric with the cover, the ridge 95 can easily
escape into the annular groove 68 when the rear end of the elastic
cover 9 is stretched rearward by the advance of the plunger 4.
When the plunger body 5 has a recessed portion 52 formed in the
periphery of a rear portion thereof and continuous with the opening
of the annular groove 58 of the backplate 62 the elastic cover
9 can be prevented from slipping off the plunger body 5 by fitting
an inward flange 94 formed on the inner surface of the elastic cover
9 into the recessed portion 52 before the plunger body 5 is fitted
into the syringe body 3 in the assembling step.
When the annular groove 68 formed in the front surface of the backplate
62 is so shaped in cross section that opposite side faces defining
the groove 68 are inclined or curved toward each other to give the
groove a width decreasing toward its bottom, the backplate 62 can
be given an increased strength without giving an increased thickness
to the groove-defining walls of the backplate.
Further when the annular groove 68 is shaped in conformity with
the shape of the annular ridge 95 at the rear end of the elastic
cover 9 in cross section, the inclination of the groove-defining
side faces 68a, 68b enables the annular ridge 95 to ingress into
the groove 68 for escape with greater ease.
It is desired to mold the elastic cover 9 from a composition which
has incorporated therein a material, such as paraffin wax or polyethylene,
having solid lubricity, or a composition which has incorporated
therein a superfine speherical lubricating component of polyethylene,
nylon, Teflon or like synthetic resin. The elastic cover 9 is then
slidable on the inner surface of the syringe body 3 with improved
smoothness to reduce the resistance to the injection by the plunger.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an exploded perspective view of a plunger;
FIG. 2 is a sectional view of the plunger;
FIG. 3 is a sectional view of the position relationship between
an annular groove of the plunger and the rear end of an elastic
cover in a load-free state;
FIG. 4 is a plan view of a first component;
FIG. 5 is a bottom view of the first component;
FIG. 6 is a front view showing the first component partly in section
taken along the line VI--VI in FIG. 4;
FIG. 7 is a side elevation showing the first component partly in
section taken along the line VII--VII in FIG. 4;
FIG. 8 is a sectional view of a third component;
FIG. 9 is a perspective view of the third component as it is seen
from the bottom side;
FIG. 10 is a perspective view showing an injector and a syringe
of the prior art;
FIG. 11 is a sectional view showing the syringe as connected to
the injector according to the prior art;
FIG. 12 is a perspective view showing a conventional syringe for
use as sheathed in a reinforcing case and means for mounting the
combination; and
FIG. 13 is a sectional view of a conventional plunger.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The syringe 2 of the invention is characterized by the plunger
4 to be fitted in the body 3 of the syringe.
The means for connecting the syringe 2 to an injector 1 is not
limited to the one shown in FIGS. 10 and 11 or to the one comprising
the turret 100 shown in FIG. 12. Any connecting means is usable
insofar as it is so constructed that the syringe body 3 can be supported
directly or indirectly by the injector for a piston 13 to push the
plunger 4.
With reference to FIGS. 1 and 2 the plunger 4 comprises a plunger
body 5 made from a synthetic resin, and an elastic cover 9 fitted
over the plunger body.
The plunger body 5 has a conical portion 81 at its front end, a
hollow truncated cone 82 integral with the conical portion 81 positioned
at a rear portion thereof and formed with a surface tapered at a
smaller angle than the conical portion 81 and a backplate 62 at
its rear end.
The backplate 62 has a diameter greater than the maximum diameter
of the truncated cone 82.
The plunger body 5 has a recessed portion 52 formed between the
backplate 62 and the truncated cone 82 and extending over the entire
circumference thereof.
The plunger body 5 may be composed integrally of the conical portion
81 truncated cone 82 and backplate 62 whereas according to the
illustrated embodiment, the backplate 62 is formed as a separate
part and fitted in the truncated cone 82 to ensure a convenient
molding operation as will be described later.
The truncated cone 82 is internally provided with a pair of connecting
legs 71 71 extending rearward from the rear end face of the plunger
body 5 and each having an inward claw 76 at its rear end.
An annular groove 68 concentric with the truncated cone 82 is formed
in an outer peripheral portion of the front surface of the backplate
62 for receiving the portion of the elastic cover 92 which stretches
rearward when the plunger 4 advances.
According to the embodiment, the diameter of inner periphery of
the annular groove 68 is smaller than the maximum diameter of the
truncated cone 82. Accordingly, if the plunger body 5 is be molded
integrally and when the mold is to be opened along a plane containing
the center axis of the body, the annular groove 68 corresponds to
an undercut, with the result that the plunger body 5 is not moldable
as a single part.
According to the embodiment, the plunger body 5 comprises three
components, i.e., a first component 6 second component 7 and third
component 8 each of which is formed from synthetic resin by injection
molding and which are fitted to one anther as arranged axially thereof.
First, Second and Third Components
The first component 6 comprises a columnar portion 61 having a
short axial length, and a backplate 62 formed at the base end of
the columnar portion 61 concentrically therewith and having a diameter
greater than the diameter of the portion 61 but slightly smaller
than the inside diameter of the syringe body 3.
The first component 6 is generally shown in FIGS. 4 to 7. The columnar
portion 61 has a pair of projections 63 63 projecting from its
front end and positioned at opposite sides of the axis of the portion
61 on a diametrical line thereof. Spaces 60 69 extending through
the columnar portion 61 axially thereof are formed respectively
between the projections 63 63 and between each projection 63 and
the peripheral wall of the portion 61.
Each projection 63 has an engaging stepped portion 64 formed in
its back, and a guide face 65 inwardly inclined and extending from
the stepped portion 64 to its front end.
The columnar portion 61 has a circumferential groove 66 formed
in the outer periphery of a front portion thereof, and a tapered
surface 67 extending from the groove 66 to the front edge of the
portion 61 with a gradually decreasing diameter.
With reference to FIG. 3 the aforementioned annular groove 68
formed in the front surface of the backplate 62 integral with the
columnar portion 61 is so shaped in cross section that opposite
side faces 68a, 68b defining the groove 68 are inclined toward each
other to give the groove a width decreasing toward its bottom. The
inner peripheral side face 68a defining the groove 68 is inclined
more gently than the outer peripheral side face 68b.
The outer annular wall 68c thus inclined to define the annular
groove 68 therefore has a wall thickness gradually decreasing toward
the opening side of the groove 68.
The annular groove 68 has such a volume that the portion of the
elastic cover 9 which is stretched rearward by the advance of the
plunger 4 ingresses into and fills the groove 68 as will be described
later.
With reference to FIGS. 1 and 2 the second component 7 has two
legs 71 71 which are arranged in parallel as spaced apart by a
greater distance than the pair of projections 63 63 of the first
component 6. The front ends of the legs 71 71 are interconnected
by a bar 72. Projecting rearward from the bar 72 are a pair of connecting
pieces 73 73 in parallel to the legs 71.
Each connecting piece 73 has at its rear end a hook 74 engageable
with the stepped portion 64 of the projection 63 of the first component
6. The hook 74 is formed with a slope 75 inclined along the slope
of the guide face 65 of the projection 63.
The legs 71 71 of the second component 7 are flexible to move
away from each other. Each leg 71 is provided at the rear end thereof
with a claw 76 engageable with a plunger holding piece 14 of piston
13 of the injector 1.
With reference to FIGS. 8 and 9 the third component 8 comprises
a conical portion 81 and a truncated cone 82 integral therewith
and is in the form of a hollow body having a flaring rear portion
with an opening.
The conical portion 81 has an angle of about 45 deg with the axis
thereof. The tapered surface of the truncated cone 82 has an angle
in the range of 3 deg to 15 deg, preferably 4 deg to 10 deg, with
the axis thereof.
The third component 8 has at its opening side a circumferential
ridge 83 formed on the inner surface thereof and fittable in the
circumferential groove 66 in the front end of columnar portion 61
of the first component 6.
The ridge 83 is not continuous in an annular form but is divided
at a plurality of locations, i.e., at three portions according to
the embodiment. At the divided portions, the third component 8 has
a reduced wall thickness and is easily elastically deformable.
The third component 8 has air vents 85 extending through the conical
portion 81.
Assembly of Plunger Body
To assemble the plunger body 5 as shown in FIG. 2 the legs 71
71 of the second component 7 are inserted through the respective
outer spaces 69 69 of the first component 6 from the front while
inwardly deflecting the legs to bring the connecting pieces 73
73 of the second component 7 into bearing contact with the respective
projections 63 63. The second component 7 is further pushed in,
whereby the connecting pieces 73 73 are deflected outward, with
the projections 63 63 deflected inward, permitting the connecting
pieces 73 73 to be pushed in. Upon the hook 74 of each connecting
piece 73 moving over the guide face 65 of the projection 63 to the
stepped portion 64 thereof, the connecting piece 73 and the projection
63 restore themselves elastically, causing the hook 74 to engage
in the stepped portion 64 whereby the first component 6 and the
second component 7 are joined together.
The third component 8 is fitted to the first component 6 from the
front.
The ridge 83 of the third component 8 comes into contact with the
front-end tapered surface 67 of the columnar portion 61 of the first
component 6. When further pressed on, the third component 8 elastically
deforms at the divided portions of the ridge 83 permitting the
ridge 83 to fit into the circumferential groove 66 of the first
component 6. With the third component 8 joined to the first component
6 the plunger body 5 is completely assembled.
Elastic Cover
The elastic cover 9 is in the form of a hollow body having a conical
portion 91 cylindrical portion 92 continuous with the portion 91
and inward flange 94 projecting from the rear end of the cylindrical
portion 92 so as to cover the conical portion 81 truncated cone
82 and recessed portion 52 of the plunger body 5.
The cylindrical portion 92 has an inner peripheral surface which
is inclined in conformity with the inclination of the truncated
cone 82 of the third component 8. The cylindrical portion 92 has
a wall thickness gradually decreasing toward the rear end thereof.
The cylindrical portion 92 is provided on its outer periphery with
a plurality of, preferably at least three, ribs 93 for affording
an effective liquid-tight seal to hold a liquid agent filled in
the syringe body 4.
It is desired that the straight distance L from the front edge
of the foremost rib to the rear edge of the rearmost rib be at least
30% of the inside diameter D of the syringe body 3 (L>0.3 D).
This prevents the plunger 4 from inclining relative to the axis
of the syringe body 3 during the movement of the plunger 4 enabling
the plunger 4 to move smoothly.
As shown in FIG. 3 an annular ridge 95 movable into the annular
groove 68 of the first component 6 is formed on the rear end face
of the elastic cover 9. The annular ridge 95 has an inner peripheral
face 95a and an outer peripheral face 95b which are inclined at
equal angles so as to give the ridge 95 a width decreasing rearward.
The inclination of the outer peripheral face 95b is smaller than
that of the outer side face 68b defining the annular groove 68.
Although similar to the trapezoidal cross sectional form of the
annular groove 68 the annular ridge 95 is slightly smaller than
the groove 68 in cross sectional area.
The elastomer composition for forming the elastic cover 9 has incorporated
therein a lubricating component having solid lubricity, such as
paraffin wax or one of polyethylenes having varying degrees of polymerization,
or a superfine spherical rigid lubricating component of polyethylene,
nylon, Teflon or the like.
When required, the elastic cover 9 may have a projection 96 formed
on the front end of the conical portion 91 and similar to that of
the conventional cover as indicated in the dashed line in FIG. 1.
When the syringe 2 is used, the projection 96 advances into a nozzle
30 at the front end of the syringe body, forcing out the entire
quantity of the liquid agent within the syringe, thereby preventing
waste.
With the elastic cover 9 fitted over the plunger body 5 a small
clearance 90 is formed between the conical portion 81 of the plunger
body 5 and the cover 9 as seen in FIG. 2. In the case of the cover
9 shown in FIG. 3 the rear end face of the annular ridge 95 is
positioned substantially flush with the plane of opening of the
annular groove 68 in the backplate 62.
The syringe body 3 is prefilled with the liquid agent to be injected
and sealed by the plunger (4) at a rear portion thereof, and has
its front nozzle 30 temporarily sealed so as not to permit leakage
of the liquid agent. Before the syringe body 3 is filled with the
liquid agent, the entire inner surface of the syringe body 3 is
uniformly coated with a very small amount of liquid polydimethylsiloxane
so as to render the plunger 4 smoothly slidable on the inner surface
of the syringe 2. This liquid is usually known as a silicone oil,
which is, for example, Silicone 360 Medical Fluid, product of Dow
Corning Corporation.
The syringe body 3 is fixed in the socket 11 of the injector 1
in the same manner as in the prior art (see FIG. 10) by rotating
the syringe body 3 with its rear end fitted in the socket 11 and
positioning the ridge 31 of the syringe body 3 on the rear side
of the syringe holding flange 12.
When the piston 13 is gradually projected, the hook 74 of each
connecting piece 73 of the plunger 4 is engaged with the back side
of the plunger holding piece 14 of the piston 13.
When the piston 13 is further projected, the plunger 4 advances,
whereby the liquid agent filled in the syringe body 3 can be injected
into the vascular system of the human body or animal from the nozzle
30 of the syringe body 3 through a tube (not shown).
Advantages of the Embodiment
When the plunger 4 is pushed forward under an extremely high pressure,
the elastic cover 9 stretches rearward while sliding over the plunger
body 5 and is forced in between the plunger body 5 and the inner
surface of the syringe body 3 and compressed to a higher degree
to produce an enhanced sealing effect. As this phenomenon spreads,
the rear end of the cover 9 stretches rearward, ingressing into
the annular groove 68 of the backplate 62 for escape.
The outer annular wall 68c defining the annular groove 68 has a
wall thickness gradually decreasing toward the opening side of the
groove 68 while the inside face 68b of the wall 68c is so inclined
as to approach the axis of the plunger 4 as it extends toward the
groove bottom. This enables the annular ridge 95 of the elastic
cover 9 to smoothly ingress into the annular groove 68 to escape
from confinement by being guided by the inclined inside face 68b
of the annular wall 68c.
Accordingly, the structure of the invention eliminates the conventional
problem that in the course of advance of the plunger 4 the rearwardly
stretching portion of the elastic cover 9 which portion is prevented
from escaping, wedges into a very small clearance between the outer
periphery of the backplate 62 and the inner surface of the syringe
body 3 to produce scraped-off fragments or other problems.
The elastic cover rear portion ingressing into the annular groove
further fills up the annular groove 68 to press on the inner surface
of the syringe body 3 producing a more improved sealing effect.
The liquid agent within the syringe body 3 can be injected into
the vascular system of the human body or animal with a higher pressure
than is available with the syringe 2 of International Publication
No. WO 98/20920 described above, by virtue of the annular groove
68 of the plunger 4. Although a high pressure ranging from 87 kg/cm.sup.2
to 98 kg/cm.sup.2 is applied for injection, the elastic cover 9
of the plunger 4 releases no scraped-off fragments, or troubles
such as failure of the plunger 4 to advance will not develop, thereby
providing a plunger having high reliability.
It is preferable to use the arrangement of FIG. 12 for accommodating
the syringe 2 in the reinforcing case or pressure jacket 200 for
injecting the liquid agent. Alternately, however, a pressure jacket-less
syringe (as shown in FIG. 10) can be used
According to the embodiment, the plunger body 5 has the recessed
portion 52 formed in its periphery between the truncated cone 82
and the backplate 62 and extending over the entire circumference
thereof, and the inward flange 94 formed along the opening edge
of the elastic cover 9 is fitted in the recessed portion 52. This
holds the plunger body 5 and the elastic cover 9 assembled, obviating
the likelihood that the elastic cover 9 will slip off the plunger
body 5 before the plunger 4 is fitted into the syringe body 3.
With the embodiment, the elastic cover 9 is fitted over the plunger
body 5 with a small clearance 90 formed between the cover 9 and
the front end of the conical portion 81. This renders the cover
9 rearwardly stretchable with greater ease when the plunger 4 advances,
permitting the cover 9 to be compressed to a higher degree at the
head portion and inside the syringe body 3.
With the common syringe 2 liquid polydimethylsiloxane may be applied
to the inner surface of the syringe body 3 wherein the liquid agent
filled in the syringe body 3 could be forced out through the seal
portion under the above-mentioned high pressure of 87 kg/cm.sup.2
to 98 kg/cm.sup.2 acting on the contact surface of the plunger 4.
Further, it is likely that the polydimethylsiloxane is not transported
to the portion of inner wall surface to be contacted with the syringe
body 3 anew during the movement of the plunger 4 thus failing to
maintain suitable lubricity.
According to the embodiment, the composition to be molded into
the elastic cover 9 has incorporated therein a lubricating component,
such as paraffin wax or polyethylene, having solid lubricity, or
a superfine spherical lubricating component such as polyethylene,
nylon or Teflon. Such a component often exhibits a phenomenon known
as blooming, that is, the phenomenon of becoming distributed and
separating out on the surface of the product during molding. This
results in more effective lubricity than is otherwise attainable
by the proportion of the lubricating component used, rendering the
elastic cover 9 slidable more smoothly on the inner surface of the
syringe body 3 and reducing the resistance to the injection by the
plunger 4.
According to the embodiment, the plunger body 5 has the rearwardly
flaring truncated cone 82 so as to compress the elastic cover 9
to a higher degree between the cone 82 and the inner surface of
the syringe body 3 by a wedging effect with the advance of the plunger
4. However, the plunger body 5 is not limited to this construction;
the outer peripheral portion of the plunger body 5 corresponding
to the portion of the elastic cover 9 which is in contact with the
inner surface of the syringe body 3 can be in the form of a cylindrical
surface parallel to the inner surface of the syringe body 3. The
plunger body 5 thus constructed is of course also effective for
preventing the rear end of the elastic cover 9 from biting into
the minute clearance between the outer periphery of the backplate
62 and the inner surface of the syringe body 3 and releasing scraped-off
fragments.
In practicing the present invention, the front portion of the plunger
body 5 is not limited to the conical portion 81 of the embodiment,
but can be, for example, approximately hemispherical insofar as
the front portion has a diameter gradually decreasing toward the
front end.
Further in practicing the present invention, the side faces 68a,
68b defining the annular groove 68 in the front surface of the backplate
62 of the plunger body 5 need not always be inclined but can be
so curved as to give the groove 68 a width decreasing toward the
groove bottom. The backplate 62 can be increased in strength also
in this case without giving an increased thickness to the groove-defining
walls thereof.
The present invention is applicable similarly to syringes 2 of
the type to be provided in an empty state filled with no liquid
agent. When to be used, the syringe is filled with a liquid agent
by moving the plunger 4 rearwardly of the syringe body 3 to draw
the agent into the syringe body 3.
The syringe 2 of the present invention can be used also as connected
to a mechanism which retracts the syringe body 3 with the plunger
4 held in a fixed position, to advance the plunger 4 relative to
the syringe body 3. |