Safety syringe abstract
A disposable safety syringe, such as a dental syringe, comprising
a syringe cylinder having proximal and distal ends, a pre-filled
fluid medication cartridge movable through the cylinder, and a double-ended
hypodermic needle cannula extending through and being retained at
the distal end of the cylinder between a pair of rotatable jaws.
A piston is movable distally through the cartridge for expulsing
the fluid contents via the needle cannula and for engaging one end
of the cannula. The cartridge is moved through the cylinder and
into contact with the needle retaining jaws to cause said jaws to
be rotated relative to the needle cannula. Accordingly, the jaws
are moved out of engagement with the needle cannula. The piston
is then moved proximally through the medication cartridge for correspondingly
retracting the needle cannula past the jaws and into the empty medication
cartridge, wherein the cannula is completely shielded and irretrievably
located. The syringe is now rendered non-reuseable and suitable
for a safe disposal without subjecting health care workers to an
accidental needle strike as a consequence of a careless handling
or cutting of the cannula.
Safety syringe claims
Having thus set forth a preferred embodiment of the invention,
what is claimed is:
1. A syringe comprising:
a hollow cylinder having proximal and distal ends;
a cartridge located within said cylinder and containing a supply
of fluid;
a needle cannula extending outwardly from the distal end of said
cylinder and projecting into said cylinder to communicate with said
cartridge so that said fluid supply may be injected from said cartridge
via said cannula;
means to releasably retain said cannula at the distal end of said
cylinder, said retaining means including a pair of movable jaws
that are aligned with one another to engage said cannula therebetween;
and
means to move said jaws out of engagement with said cannula to
permit said cannula to be removed from the distal end of said cylinder.
2. The syringe recited in claim 1 further comprising means for
retracting said cannula into said cartridge at the interior of said
cylinder after the contents of said cartridge have been injected
and said jaws have been moved out of engagement with said cannula.
3. The syringe recited in claim 2 wherein the means for retracting
said cannula is a piston which is movable axially through said cartridge,
said piston movable through said cartridge for expulsing the supply
of fluid therefrom and for receiving a portion of said cannula therewithin,
said piston movable proximally through said cartridge to retract
said cannula therewithin after said jaws have been moved out of
engagement with said cannula.
4. The syringe recited in claim 1 wherein said jaws include respective
hinge means around which said jaws rotate when moving out of engagement
with said cannula.
5. The syringe recited in claim 4 wherein said jaws have respective
contact faces between which said cannula is engaged and adjacent
surfaces through which respective channels are formed, said contact
faces being rotated out of engagement with said cannula and said
adjacent surfaces being rotated into face-to-face alignment with
one another, such that said cannula is received within the channels
of said adjacent faces when said jaws are rotated around said hinge
means.
6. The syringe recited in claim 1 further comprising bridge means
having a pair of arms extending outwardly from the distal end of
said cylinder and a cross member extending across the distal end
of said cylinder between said arms, said cross member having an
aperture formed therethrough for receiving and supporting said cannula
in coaxial alignment with said cylinder.
7. The syringe recited in claim 6 wherein said jaws are connected
to respective arms of said bridge means.
8. The syringe recited in claim 7 wherein said jaws are connected
to said arms by means of respective hinges around which said jaws
rotate when moving out of engagement with said cannula.
9. The syringe recited in claim 1 wherein said cannula has an
irregularly textured surface located between said pair of jaws for
enhancing the engagement of said cannula by said jaws.
10. The syringe recited in claim 1 wherein said means to move
said jaws out of engagement with said cannula is said cartridge,
said syringe further comprising means for advancing said cartridge
distally through said cylinder and into contact with said jaws.
11. The syringe recited in claim 10 wherein said means for advancing
said cartridge includes a piston assembly having a piston movable
axially through said cartridge and a piston stem connected to said
piston for controlling the axial movement of said piston through
said cartridge.
12. The syringe recited in claim 11 wherein said piston stem is
detachably connected to said piston.
13. A syringe comprising:
a hollow cylinder having proximal and distal ends, said cylinder
having a supply of fluid located therewithin;
a hypodermic needle extending outwardly from the distal end of
said cylinder and communicating with the fluid supply therewithin
so that said fluid supply may be injected into a targeted tissue
via said needle;
means for engaging and releasably retaining said needle at the
distal end of said cylinder, said retaining means including a pair
of jaws that are aligned with one another to engage said needle
therebetween;
hinge means around which said jaws may rotate so that said jaws
can be moved out of engagement with said needle; and
means to rotate said jaws around said hinge means to permit said
needle to be removed from the distal end of said cylinder.
14. The syringe recited in claim 13 wherein said jaws have respective
faces between which said needle is engaged and adjacent beveled
surfaces through which respective channels are formed, said contact
faces being rotated out of engagement with said needle and said
adjacent surfaces being rotated into face-to-face alignment with
one another, such that said needle is received within the channels
of said adjacent surfaces when said jaws are rotated around said
hinge means.
15. The syringe recited in claim 13 further comprising bridge
means having a pair of arms extending outwardly from the distal
end of said cylinder and a cross member extending across the distal
end of said cylinder between said arms, said cross member having
an aperture formed therethrough for receiving and supporting said
needle in coaxial alignment with said cylinder.
16. The syringe recited in claim 15 wherein said jaws are attached
to respective arms of said bridge means at said hinge means.
Safety syringe description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a disposable safety syringe, such as
a dental syringe, having a pre-filled fluid medication cartridge
and a double-ended hypodermic needle cannula, and, more particularly,
to means by which the needle cannula may be relocated from an axially
extended position, at which to inject the fluid contents of the
medication cartridge into a targeted tissue area, to a retracted
position, at which the cannula is withdrawn into and completely
shielded by the medication cartridge at the interior of the syringe
cylinder.
2. Prior Art
Dental syringes of the type having a pre-filled cartridge of fluid
medication and a double-ended hypodermic needle are well-known in
the art for injecting such medication from the cartridge to a targeted
tissue area of a patient. However, at the completion of the injection,
the needle is typically locked in an axially extended position projecting
outwardly from a distal bore formed through the syringe cylinder.
In some cases, the syringe may be used to treat a patient having
a communicable disease. Prior to disposing the syringe, the hypodermic
needle is frequently broken or destroyed to prevent reuse. Dental
office workers are especially susceptable to accidental and potentially
infectious needle strikes due to the careless handling or breaking
of the needle and disposing of the syringe after use. The resulting
mini-accident caused by an accidental needle strike typically requires
a blood test for such diseases as AIDS and hepatitis. The corresponding
cost and inefficiency of testing dental office workers who have
received such an accidental needle strike result in considerable
waste, which may be particularly damaging to a dental facility which
is striving for economy.
The following patent applications, which are assigned or will be
assigned to the assignee of the present patent application, diclose
syringes having a pre-filled medication cartridge and a needle which
is retractable within the syringe cylinder:
Application Ser. No. 39715 filed Apr. 20 1987 and entitled "DENTAL
SYRINGE HAVING AN AUTOMATICALLY RETRACTABLE NEEDLE", Application
Ser. No. 101251 filed Sept. 25 1987 and entitled "DISPOSABLE,
PRESTERILIZABLE SYRINGE FOR A PRE-FILLED MEDICATION CARTRIDGE",
and Application Ser. No. 143751 entitled "RETRACTABLE NEEDLE
SYRINGE WITH INTEGRAL SPRING".
SUMMARY OF THE INVENTION
Briefly, the present invention relates to a disposable safety syringe,
such as a dental syringe, or the like, by which a hypodermic needle
cannula may be retracted into an evacuated medication cartridge
at the interior of the syringe cylinder so as to prevent reuse of
the syringe and permit the syringe to be safely handled and discarded
without subjecting health care workers to an accidental needle strike
and the spread of a contagious and, possible life threatening, disease.
According to a first embodiment of the invention, the syringe includes
a hollow cylinder having proximal and distal ends and a bore formed
through the distal end. A pair of inwardly projecting needle retaining
shoulders are hingedly connected to the distal end of the cylinder
to define a bore therebetween. A double-ended needle cannula extends
through and is retained within the distal bore by means of a thermal
bond to prevent movement of the cannula relative to the bore. A
first end of the cannula extends into the interior of the cylinder,
and an opposite, second end of the cannula extends outwardly from
the cylinder for administering an injection at a targeted tissue
area.
A pre-filled fluid medication cartridge is loaded into the cylinder
through the proximal end so as to be spaced axially from the first
end of the needle cannula. The cartridge contains a piston which
is movable through the cartridge to expulse the fluid contents.
A combination needle sheath/piston stem has a relatively wide sleeve
formed at one end and a pair of flexible gripping arms projecting
axially from the opposite end. Initially, the wide sleeve of the
needle sheath/piston stem surrounds and sheaths the second end of
the needle cannula to prevent the contamination thereof and avoid
an accidental needle strike.
In operation, the medication cartridge is advanced distally through
the syringe cylinder until the first end of the needle cannula penetrates
the cartridge to communicate with the fluid contents thereof. The
second end of the cannula is unsheathed, and the flexible gripping
arms of the needle sheath/piston stem are detachably connected to
the piston at the interior of the medication cartridge to complete
a piston assembly. An axial force is then applied to the piston
stem to correspondingly drive the piston distally through the cartridge
to expulse the contents thereof via the cannula, such that the piston
is penetrated by the first end of the cannula. After the medication
cartridge has been emptied, the axial force is reapplied to the
piston stem to cause the cartridge to move distally through the
syringe cylinder and into contact with the needle retaining shoulders
at the distal end of the cylinder. The axial force is transferred
from the cartridge to the distal end of the cylinder, whereby to
cause the needle retaining shoulders to rotate relative to the needle
cannula and thereby break the bond formed between the shoulders
and the cannula. The distal bore is thereby opened to release the
cannula therefrom. The piston stem then moves the piston proximally
through the cartridge to correspondingly retract the cannula through
the opened distal bore and into the medication cartridge, wherein
the cannula is completely shielded and irretrievably located.
According to a second embodiment of the invention, a medication
cartridge is loaded into a syringe cylinder having open proximal
and distal ends. A double-ended needle cannula is releasably retained
at the distal end of the cylinder in fluid communication with the
cartridge by and between a pair of rotatable jaws. Each jaw has
a respective contact face by which to engage the cannula and an
adjacent beveled surface having a channel formed therein.
The medication cartridge is emptied via the needle cannula in the
same manner described while referring to the syringe of the first
embodiment. An axial force is then applied to the piston stem to
drive the empty cartridge distally through the syringe cylinder
and into contact with the needle retaining jaws at the distal end
of the cylinder. The axially applied force is transferred from the
cartridge to the jaws, whereby to cause said jaws to rotate relative
to the needle cannula. Accordingly, the respective contact faces
of the jaws are moved out of engagement with the needle cannula.
The adjacent beveled surfaces of the jaws are thereby rotated into
face-to-face alignment with one another so that the cannula is received
and floating freely within the respective channels of the beveled
surfaces. The piston stem then moves the piston proximally through
the empty cartridge to retract the cannula through the channels
of the jaws and into the medication cartridge, wherein the cartridge
is completely shielded and irretrievably located.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an exploded view of the disposable safety syringe which
forms the present invention;
FIG. 2 is an enlarged detail of the syringe of FIG. 1;
FIG. 3 is a cross-section showing the syringe of FIG. 1 in the
assembled relationship;
FIG. 4 illustrates the operational step of moving a medication
cartridge distally through the syringe cylinder until a needle cannula
penetrates the cartridge at the interior of the syringe cylinder;
FIG. 5 illustrates the detachable connection of a piston stem to
a piston of the medication cartridge by which the piston can be
moved axially through the cartridge;
FIGS. 6a and 6b illustrate enlarged details for detachably connecting
the piston stem to the piston of FIG. 5;
FIG. 7 illustrates the operational step of moving the medication
cartridge distally through the syringe cylinder and into contact
with the distal end of the cylinder for breaking the bond formed
between the needle cannula and a distal bore;
FIG. 8 illustrates the operational step of moving the piston proximally
through the medication cartridge for retracting the needle cannula
through the distal bore and into said cartridge;
FIG. 9 is an isometric view of a disposable safety syringe which
forms a second embodiment of the present invention;
FIG. 10 shows the syringe of FIG. 9 with a needle cannula being
engaged by and releasably retained between a pair of rotatable jaws;
FIG. 11 is an end view taken along lines 11--11 of FIG. 10;
FIG. 12 shows the syringe of FIG. 9 with the rotatable jaws rotated
out of engagement of the needle cannula;
FIG. 13 is a cross-section taken along lines 13--13 of FIG. 12;
and
FIG. 14 shows the syringe of FIG. 9 with the needle cannula removed
from the jaws and retracted into a medication cartridge located
within the cylinder of the syringe.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The disposable safety syringe 1 of the present invention is best
described while referring to the drawings, where FIG. 1 illustrates
an exploded view of the syringe components. More particularly, syringe
1 includes a hollow cylinder or barrel 2 having an open proximal
end and a partially closed distal end. A major flange 3 extends
around the open proximal end of the syringe cylinder 2. A relatively
narrow flange 4 extends around the periphery of cylinder 2 intermediate
the proximal and distal ends. An integral, flexible sealing gasket
6 projects outwardly through the open proximal end of cylinder 2.
The details of gasket 6 will be described in greater detail hereinafter
when referring to FIG. 2. Proximal and distal locking detents 8
and 10 project inwardly from opposite sides of the cylinder 2. The
functions performed by locking detents 8 and 10 will be better described
when referring to FIG. 3. Briefly, however, a notch (best illustrated
in FIG. 3) is formed through cylinder 2 around the top and sides
of locking detents 8 and 10 to permit detents 8 and 10 to rotate
slightly in an outward direction relative to cylinder 2.
The distal end of cylinder 2 includes a narrow bore 12 which receives
and retains a double-ended hypodermic needle cannula 18 to permit
fluid to be delivered from the syringe 1 to a targeted tissue area
of a patient. Needle cannula 18 includes a fluid port 19 (best shown
in FIG. 3) which enables substantially all of the fluid from syringe
1 to be injected into the targeted tissue area. The distal bore
12 is defined by a pair of oppositely disposed needle retaining
shoulders 14 and 16 which, as will soon be explained, are hingedly
connected to the distal end of cylidner 2 so as to be adapted for
rotation in an outward direction relative to the cylinder (best
illustrated in FIG. 7).
A pre-filled medication cartridge or ampule 20 is of suitable size
so as to be loaded into the syringe cylinder 2 through the open
proximal end thereof so that the contents of cartridge 20 may be
delivered to the targeted tissue area via needle cannula 18. Cartridge
20 is typically formed from a transparent material (e.g. glass,
or the like) and is filled with a fluid medication, such as Novacaine,
or the like. A rubber seal 22 extends across a distal end of cartridge
20 and a metal end cap 24 secures seal 22 to the cartridge. A neck
25 of relatively reduced diameter is formed around the periphery
of cartridge 20 below end cap 24. A piston 26 is located at the
proximal end of cartridge 20. Piston 26 is slideable axially through
the cartridge to expulse the fluid contents thereof (via cannula
18). The piston 28 of cartridge 26 includes a proximally projecting
plug member 28 the purpose and advantage of which will be described
when referring to FIGS. 6a and 6b.
Syringe 1 also includes a combination needle sheath and piston
stem 30. The combination needle sheath and piston stem 30 has a
substantially hollow, elongated body with a relatively wide sleeve
32 formed at one end and a pair of oppositely disposed, flexible
gripping arms 34 projecting from the opposite end. A small locating
bump 36 projects outwardly from each gripping arm 34. As is best
shown in FIG. 3 the combination needle sheath/piston stem 30 functions
as a needle sheath, such that sleeve 32 receives and surrounds one
end of the needle cannula 18. As is best shown in FIG. 5 needle
sheath/piston stem 30 also functions as a piston stem, such that
the pair of gripping arms 34 are releasably connected to the piston
26 of medication cartridge 20 to form a piston assembly.
FIG. 2 show an enlarged detail of the flexible sealing gasket 6
which is integrally connected to the proximal end of syringe cylinder
2. More particularly, gasket 6 is hingedly connected to cylinder
2 so as to be adapted for rotation from an outwardly projecting
position (as illustrated in FIG. 1) to an inwardly projecting position
relative to the interior of cylinder 2 (as shown in phantom and
designated by the reference numeral 6-1 of FIG. 2). The means and
advantage for rotating sealng gasket 6 into the interior of cylinder
2 is now described while referring to FIG. 3.
FIG. 3 shows the disposable safety syringe 1 in an assembled configuration
so as to be suitable for packaging and shipment to health care workers.
In the assembled relationship, the needle cannula 18 is retained
within the distal bore 12 of syringe cylinder 2 by a thermal bond
that is formed between the cannula and the opposing needle retaining
shoulders 14 and 16. One end of cannula 18 extends proximally into
the interior of cylinder 2 and is adapted to penetrate the seal
of the medication cartridge 20. The opposite end of cannula 18 extends
distally and outwardly from the cylinder 2 for injecting the contents
of cartridge 20 into the targeted tissue area. The distally extending
end of needle cannula 18 is initially surrounded and protected by
the needle sheath 30 so as to preserve the sterility of cannula
18 and prevent an accidental needle strike. More particularly, the
relatively wide sleeve 32 of needle sheath 30 is placed over the
proximal end of cylinder 2 until a flanged end of sheath 30 engages
the intermediate flange 4 of cylinder 2. It may be desirable to
heat seal sleeve 32 to flange 4 to prevent a premature removal of
needle sheath 30 from cylinder 2.
The medication cartridge 20 is loaded through the open proximal
end of and advanced distally through the syringe cylinder 2 until
the proximal locking detent 8 is received in a snap-fit engagement
within the neck 25 of cartridge 20. Accordingly, cartridge 20 is
initially retained within cylinder 2 in spaced, axial alignment
with the needle cannula 18 such that a small portion of the cartridge
20 extends outwardly from the proximal end of cylinder 2.
At the same time that medication cartridge 20 is loaded into the
syringe cylinder 2 the flexible sealing gasket 6 is engaged by
cartridge 20 and rotated from the outwardly projecting position
of FIG. 1 to the inwardly projecting position (represented by reference
numeral 6-1) of FIG. 2. That is, the distal advancement of cartridge
20 through cylinder 2 automatically rotates gasket 6 so that an
air-tight seal is formed between cylinder 2 and cartridge 20 to
preserve the sterility of needle 18 by preventing contaminated air
from reaching cannula 18 via the space between the cylinder 2 and
the cartridge 20.
The operation of the syringe 1 of the present invention is now
described while referring to FIGS. 4-8 of the drawings. In FIG.
4 the user places his index and middle fingers under the major
flange 3 of syringe cylinder 2 and his thumb against the end of
medication cartridge 20 which extends outwardly from the cylinder
2 (best represented in FIG. 2). The user then uses his thumb to
exert an axial force upon the medication cartridge 20 (in the direction
of the reference arrow) by which to rotate proximal locking detent
8 out of engagement with the neck 25 of cartridge 20 and thereby
permit cartridge 20 to be driven distally through cylinder 2. The
continued application of the axial force to cartridge 20 causes
the cartridge to slide through cylinder 2 until the respective proximal
ends of cartridge 20 and cylinder 2 lie adjacent one another and
the proximally extending end of cannula 18 penetrates the rubber
seal 22 to communicate with the fluid contents of cartridge 20
so that an injection of the contents may be subsequently administered.
Accordingly, the distal locking detent 10 is received in a snap-fit
engagement within the neck 25 of cartridge 20 and the cartridge
20 is retained in spaced proximity to the needle retaining shoulders
14 and 16 at the distal end of syringe cylinder 2.
In FIG. 5 of the drawings, the user removes the needle sheath/piston
stem 30 to unsheath the distally extending end of needle cannula
18. The user then grasps the cylinder 2 of syringe 1 with one hand
and uses his opposite hand to attach needle sheath/piston stem 30
to the piston 26 of medication cartridge 20 to complete a piston
assembly comprising a piston head 26 and an elongated piston stem
30.
More particularly, and referring concurrently to FIGS. 5 and 6
of the drawings, the user applies an axial force (in the direction
of the references arrow in FIG. 5) to the piston stem 30 to move
the flexible gripping arms 34 through the proximal end of medication
cartridge 20 and adjacent the plug member 28 of piston 26. As is
best shown in FIG. 6a, each gripping arm 34 terminates at an inwardly
projecting retaining finger 40. As the piston stem 30 is moved through
the cartridge 20 (in the manner illustrated in FIG. 6b) to drive
the piston 26 distally through the cartridge, the locating bumps
36 of gripping arms 34 will contact the interior walls of cartridge
20 whereby to cause the flexible gripping arms 34 to rotate inwardly
towards plug member 28. A rotation of the gripping arms 34 correspondingly
causes the inwardly projecting retaining fingers 40 to be rotated
into engagement with and releasably retained by a relatively narrow
neck 42 formed around the plug member 28 of piston 26. Therefore,
so long as the locating bumps 36 on gripping arms 34 of piston stem
30 are located within the interior of medication cartridge 20 the
retaining fingers 40 will be held within the neck 42 of plug member
28 to prevent the detachment of piston stem 30 from piston 26.
In FIG. 7 of the drawings, the user administers an injection by
keeping his index and middle fingers located behind the major flange
3 of cylinder 2 and relocating his thumb to the sleeve 32 of piston
stem 30. The user then applies an axial force to sleeve 32 (in the
direction of the reference arrow) to drive the piston 26 distally
through medication cartridge 20 to expulse the fluid contents thereof
through the needle cannula 18 and into the targeted tissue area
of the patient. It may be noted that by virtue of the fluid port
19 in cannula 18 substantially all of the fluid may be expulsed
from cartridge 20 as the piston 26 is advanced to the distal end
of the cartridge. Moreover, the proximally extending end of the
needle cannula 18 penetrates and is thereby connected to piston
26 when the piston is moved completely through cartridge 20 to expulse
the fluid therefrom.
Once the medication cartridge 20 has been emptied and the injection
completed, the user continues to apply an axial force to the sleeve
32 of piston stem 30. Accordingly, the piston 26 (which has already
been driven to the distal end of cartridge 20) transfers the axially
applied force to the cartridge, so as to cause the distal locking
detent 8 to rotate out of engagement with the neck 25 of cartridge
20 and thereby permit an additional distal movement of the cartridge
through the syringe cylinder 2. The continued application of the
axially applied force to sleeve 32 advances medication cartridge
20 distally through cylinder 2 until the metal end cap 24 thereof
is moved into contact with needle retaining shoulders 14 and 16.
The axially applied force is then transferred from the cartridge
20 to the inwardly projecting needle retaining shoulders 14 and
16 to cause said shoulders to rotate (in the direction of the reference
arrows) around their respective integral (i.e. living) hinges at
the distal end of cylinder 2 to thereby break the thermal bond between
needle cannula 18 and shoulders 14 and 16. With the bond broken
and the needle 18 no longer retained between shoulders 14 and 16
the needle cannula 18 is free to move relative to shoulders 14 and
16 through the distal bore 12 of syringe cylinder 2.
To this end, FIG. 8 of the drawings shows the needle cannula 18
of syringe 1 being withdrawn through the distal bore 12 to be retracted
within and completely surrounded by the empty medication cartridge
20. More particularly, the user grasps and pulls the piston stem
30 proximally through cylinder 2 whereby the needle is relocated
from an axially extended position (shown in phantom and designated
by reference numeral 18-1) to an inwardly retracted position. When
the piston stem (shown in phantom and designated 30-1) is pulled
to the proximal end of medication cartridge 20 such that the locating
bumps 36 are removed therefrom, the retaining fingers 40 of the
respective gripping arms 34 are automatically rotated (in the direction
of the reference arrows) out of engagement with the neck 42 of piston
plug member 28. Therefore, the piston stem 30 may be detached from
piston 26 and discarded. However, the piston 26 remains disposed
within the proximal end of cartridge 20 such that the needle 18
is retained at an inaccessible location within the interior of the
cartridge. Accordingly, the syringe 1 is now suitable for disposal
with the needle cannula 18 safely retracted within and completely
shielded by both the medication cartridge 20 and the cylinder 2
whereby to prevent a reuse of the syringe 1 and its cannula 18 and
avoid an accidental needle strike and the spread of a communicable
and, possibly life threatening, disease by eliminating the need
to handle or cut the cannula as has heretofore been required with
conventional syringes.
A modification of the disposable safety syringe of FIGS. 1-8 is
shown in FIGS. 9-14 of the drawings. As was previously indicated
when referring to FIG. 3 of the drawings, a double-ended needle
cannula is firmly bonded to the distal bore of a syringe cylinder
between a pair of needle retaining shoulders. In the modification
of FIGS. 9-14 a double-ended needle cannula is frictionally engaged
and releasably retained at the distal end of a syringe cylinder
by means of a pair of movable needle retaining jaws.
More particularly, and referring initially to FIGS. 9-11 a disposable
safety syringe (such as a dental syringe) 50 is shown including
a hollow cylinder 52 having open proximal and distal ends. Extending
upwardly from and then access the open distal end of syringe cylinder
52 is a needle supporting bridge 54 that is preferably formed from
a resilient material. Bridge 54 has an aperture 56 formed through
a cross member 55 thereof by which to receive and support a double
ended hypodermic needle cannular 58 in coaxial alignment with the
cylinder 52.
The needle cannula 58 is engaged and retained at the distal end
of the cylinder 52 by a pair of oppositely disposed needle retaining
jaws 60 and 61. Needle retaining jaws 60 and 61 project radially
inward and towards one another from respective sides of the needle
supporting bridge 54. Retaining jaws 60 and 61 are narrowly spaced
from one another along the longitudinal axis of the syringe cylinder
52. Therefore, a needle cannula 58 can be located in the narrow
space between the opposing retaining jaws 60 and 61 and retained
therein by means of friction so as to prevent the inadvertent detachment
of and/or axial relocation of cannula 58 relative to jaws 60 and
61. To this end, the cannula 58 may be provided with an irregularly
textured surface 62 (best shown in FIG. 10), whereby to enhance
the frictional engagement of cannula 58 by retaining jaws 60 and
61.
Each needle retaining jaw 60 and 61 is connected to a respective
side of needle supporting bridge 54 by an integral hinge 64. As
will soon be explained, the application of an axial and distally
directed force to needle retaining jaws 60 and 61 to cause said
jaws to rotate around hinges 64 for movement out of engagement with
needle cannula 58. Each retaining jaw 60 and 61 also includes a
flat contact face 66. In the configuration of FIGS. 9-11 the contact
faces 66 of jaws 60 and 61 are arranged in spaced, parallel alignment
with one another for retaining the needle cannula 58 therebetween
by means of the aforementioned frictional engagement thereof.
A surface portion 68 of each needle retaining jaw 60 and 61 below
the flat contact face 66 is beveled. Such beveled surfaces 68 permit
the retaining jaws 60 and 61 to rotate around their respective hinges
64 in response to a distally directed force (as will soon be described).
That is to say, without the presence of beveled surfaces 68 the
retaining jaws 60 and 61 would be unable to rotate, as a consequence
of their proximity to the longitudinally extending needle cannula
58. To this end, and as will be described in greater detail when
referring hereinafter to FIGS. 12 and 13 a longitudinal channel
69 is formed in each beveled surface 68 so as to receive the cannula
58 during the rotation or retaining jaws 60 and 61.
Similar to the syringe of FIGS. 1-8 a pre-filled medication cartridge
or ampule 70 is loaded into the syringe cylinder 62 through the
open proximal end thereof, so that the contents of the cartridge
70 may be injected into a targeted tissue area of a patient via
needle cannula 58. Cartridge 70 includes a metal end cap 72 which
secures a rubber seal 74 across the distal end of the cartridge.
A neck 76 of relatively reduced diameter is formed around the periphery
of the cartridge 70 below end cap 72. A piston 26 is located at
the proximal end of cartridge 70 and is slideable axially therethrough
to expulse the contents of the cartridge via cannula 58. Piston
26 includes an integrally formed, proximally projecting plug member
28. Inasmuch as the piston 26 and plug member 28 of the syringe
50 of FIGS. 9-14 are identical to the piston and plug member of
the syringe of FIGS. 1-8 identical reference numerals will be used
and no further description of said piston 26 and plug member 28
will be provided.
Syringe 50 also includes a combination needle sheath and piston
stem 30. The needle sheath/piston stem 30 has an elongated body
with a wide and hollow sleeve 32 formed at one end and a pair of
flexible gripping arms 34 projecting from the opposite end. Inasmuch
as the combination needle sheath/piston stem 30 of the syringe 50
of FIGS. 9-14 is identical to the needle sheath/piston stem of the
syringe of FIGS. 1-8 identical reference numerals will be used,
and no further description of said needle sheath/piston stem 30
will be provided, except to say that the needle sheath/piston stem
functions as a needle sheath when the sleeve 32 thereof surrounds
one end of the cannula 58 or, as a piston stem, when the pair of
gripping arms 34 are releasably connected to the plug member 28
of piston 26 to form a complete piston assembly (as is illustrated
in FIGS. 9 and 10).
The operation of the syringe 50 is now described while referring
to FIGS. 9-14 of the drawings. FIG. 9 illustrates the syringe 50
in the pre-injection mode (similar to the syringe illustrated in
FIG. 3) with medication cartridge 70 spaced axially from the needle
cannula 58. The cartridge 70 is retained at the axially spaced position
relative to cannula 58 when a proximal locking detent 78 of syringe
cylinder 52 is detachably received within the narrow neck of the
cartridge.
FIG. 10 shows the syringe 50 in the injection mode (similar to
the syringe illustrated in FIG. 5) after medication cartridge 70
has been detached from the proximal locking detent 78 and moved
axially through syringe cylinder 52 and the piston plug member 26
has been engaged by piston stem 30 and moved distally through the
cartridge, so that the needle cannula 58 penetrates the rubber seal
74 of cartridge 70 and the contents of said cartridge are expulsed
via cannula 58 for the purpose of administering an injection. The
cartridge 70 is retained in communication with needle cannula 58
when a distal locking detent 79 of cylinder 52 is detachably received
within the narrow neck 76 of the cartridge.
Once the medication cartridge 70 of syringe 50 has been emptied
and the injection completed, the health care worker applies an axial
force to the piston stem 30 (in the direction of the reference arrow
80 of FIG. 12). Accordingly, and referring now to FIGS. 12 and 13
of the drawings, the axial force is transferred from piston stem
30 to the empty medication cartridge 70 via piston plug member 26
whereby to move cartridge 70 out of engagement by the distal locking
detent 79 and into contact with the needle retaining jaws 60 and
61. The axially applied force is then transferred from the cartridge
70 to retaining jaws 60 and 61 to cause said jaws to rotate at the
respective integral hinges 64 in a direction away from needle cannula
58. By virtue of its resilient nature, the sides of needle supporting
bridge 54 are permitted to bow outwardly to accommodate the rotation
of jaws 60 and 61 against cannula 58. Accordingly, the needle cannula
58 will be released from its former frictional engagement by and
between the opposing flat contact faces 66 of needle retaining jaws
60 and 61.
The retaining jaws 60 and 61 will continue to rotate in response
to an axial force applied thereto by the distally advancing medication
cartridge 70 until the beveled surfaces 68 thereof are arranged
in face-to-face alignment with one another. As is best shown in
FIG. 13 the needle cannula 58 is received within the respective
longitudinal channels 69 which are formed in the opposing beveled
surfaces 68. Therefore, the cannula 58 which is now retained at
only one end thereof (i.e. from the piston 26) floats freely within
the adjacent channels 69 of the beveled surfaces 68 and the aperture
56 formed in the cross member of the needle supporting bridge 54.
Referring now to FIG. 14 the freely floating needle cannula 58
of syringe 50 is withdrawn (in the direction of the reference arrow
82) through the aperture 56 in bridge 54 and the adjacent channels
69 of needle retaining jaws 60 and 61 so as to be retracted within
and completely surrounded by the empty medication cartridge 70.
Inasmuch as the procedure for withdrawing the cannula 58 into the
cartridge 70 of syringe 50 is identical to the procedure disclosed
when referring to the syringe of FIG. 8 no further description
of this procedure will be provided, except to say that the health
care worker pulls the piston stem (designated 30 in FIG. 12) proximally
through medication cartridge 70 whereby the cannula 58 which is
attached to the piston 26 is relocated from an axially extended
position (as illustrated in the injection mode of FIG. 10) to a
retracted position (as illustrated in the needle retraction mode
of FIG. 14).
Because of non-uniform deformation stresses within the piston and
axial deflections produced by needle retaining jaws 60 and 61 the
needle cannula 58 is retracted into the cartridge 70 in a canted
alignment relative to the longitudinal axis of the cylinder 52.
Therefore, the needle cannula 58 will be blocked (e.g. by the end
cap of the cartridge) during any attempt to return the cannula axially
and distally through the cartridge to the axially extended position
of FIG. 10.
As was also previously described when referring to FIG. 8 the
piston stem may now be detached from piston 26 and discarded. However,
the piston 26 remains at a proximal position within medication cartridge
70 such that the cannula 58 is inaccessably located at the interior
of the cartridge. Hence, the syringe 50 is now suitable for disposal
with the needle cannula safely retracted within and completely shielded
by both the medication cartridge 70 and the syringe cylinder 52
whereby to prevent a reuse of the syringe and its cannula and thereby
avoid an accidental needle strike and the spread of a contagious,
and possibly life threatening, disease.
It will be apparent that while a preferred embodiment has been
shown and described, various modifications and changes may be made
without departing from the true spirit and scope of the invention.
For example, the syringes 1 and 50 of the present invention has
been described as having application as a dental syringe. Nevertheless,
this should not be regarded as a limitation of the scope of the
invention, and the claims which are appended hereto are applicable
to other syringes, especially those which use a pre-filled medication
cartridge, where it is desirable to retract the needle cannula within
the cartridge in order to render the syringe safe for handling and/or
disposal. |