Safety syringe abstract
A retractable safety syringe that retracts the needle cannula into
the plunger module and destroys the syringe to prevent reuse or
an accidental needle prick by destroying the plunger barrier and
the cannula barrier within the syringe. The needle cannula is released
into the plunger module by shearing the cannula barrier and plunger
barrier with an internal annular shear and cutter head. The needle
cannula module may be replaced with a layer or smaller needle cannula
module thereby allowing a greater selection of needle cannulas.
Safety syringe claims
What is claimed as invention:
1. A syringe, comprising: a syringe body with a distal end and
a proximal end, wherein the syringe body is an elongated hollow
tube with an inside surface and an outside surface; a needle cannula
module with a distal end and a proximal end; a cannula tunnel formed
in the needle cannula module, wherein the cannula tunnel extends
from the distal end to the proximal end of the needle cannula module
and wherein the proximal end of the needle cannula module is fixed
to the distal end of the syringe body; a needle cannula with a distal
end and a proximal end, wherein a needle cannula flange is formed
on the proximal end of the needle cannula; a plunger module with
a distal end and a proximal end, wherein the plunger module is moveably
disposed in the syringe body for pushing fluid in the syringe body
for explosion out of the needle cannula; a barrier cannula with
a distal end and a proximal end, wherein the barrier cannula is
connected to the proximal end of the needle cannula module and wherein
the barrier cannula has cannula formed there through permitting
fluid communication between the syringe body and the needle cannula;
an annular cone shear and cutter head with a distal end and a proximal
end, wherein the proximal end is fixed to the distal end of the
plunger module and wherein the distal end is formed into a cutting
edge for shearing and cutting; a plunger barrier with a distal end
and a proximal end, wherein the proximal end of the plunger barrier
is supported on the cutting edge on the distal end of the annular
cone shear and cutter head, wherein the distal end of the plunger
barrier forms a fluid tight seal with the inside surface of the
syringe body, wherein thrusting the plunger in a distal direction
causes the cutting edge to push the plunger barrier in the distal
direction, and then thrusts the distal end of the plunger barrier
against the proximal end of the barrier cannula, causing the distal
end of said annular cone shear and cutter head to cut the plunger
barrier and the barrier cannula to free the needle cannula, wherein
the needle cannula is moveable through the barrier cannula, through
the plunger barrier and through the annular cone shear and cutter
head and into the plunger module.
2. The syringe of claim 1 wherein the needle cannula module further
comprising, a biasing means in the cannula tunnel for urging the
needle cannula into the plunger module upon cutting or shearing
of the barrier cannula and the plunger barrier.
3. The syringe of claim 2 wherein the needle cannula module of
claim 2 further comprising of an annular spring guide with a distal
end and a proximal end wherein a cannula flat is formed on said
distal end of said spring guide and said biasing means including
a spring with a distal end and a proximal end wherein said distal
end of said spring is abutting and urged against said cannula flat.
4. The needle cannula module of claim 3 wherein said spring is
movable into said plunger module.
5. The needle cannula module of claim 3 further comprising an annular
recess between the needle cannula module and the syringe body wherein
the outer periphery of the barrier cannula project outwardly and
is disposed in said annular recess.
6. The syringe of claim 1 wherein the needle cannula module has
an interior circumferential channel, the annular shear and cutter
head having a distal cutting edge sized and configured for receipt
within said interior circumferential channel and for facilitating
shearing or cutting or breaking of the plunger barrier and the barrier
cannula by said annular shear and cutter head.
7. The syringe of claim 1 wherein the barrier cannula has a needle
cannula module gasket disposed between said proximal end of the
needle cannula module and the distal end of said syringe body.
8. The syringe of claim 1 wherein said barrier cannula has a barrier
recess formed in said proximal end thereof and said plunger barrier
has a plunger projecting portion projecting from said distal end
thereof, the barrier recess and said plunger projecting portion
each having corresponding shapes for mating abutment of the plunger
barrier against the barrier cannula so that fluid flow to said needle
cannula is closed off upon said abutment wherein the plunger is
movable to urge said plunger barrier into abutment against the barrier
cannula.
9. The syringe of claim 1 wherein the plunger barrier is further
comprised of, a plunger gasket projecting from the plunger barrier
for sealing off a space between said inside surface of said syringe
body and the outside surface of said annular shear and cutter head,
thereby preventing fluid in the syringe body from flowing into said
space.
10. The syringe of claim 1 wherein the plunger barrier is deformable
against the barrier cannula when pushed there against.
11. The syringe of claim 1 further comprising, a circumferential
latch for locking the annular cone shear and cutter head to a slip
over retainer after said annular cone shear and cutter head has
cut said plunger barrier and said barrier cannula.
12. The syringe of claim 11 wherein said circumferential latch
comprising; a needle cannula within said needle module defined by
a projecting hollow cylindrical body encompassing a portion of said
needle cannula, a circumferential latch on an exterior surface of
a cannula hub and a slip over retainer on the annular shear and
cutter head positioned for engaging said circumferential latch of
the cannula hub to lock the annular shear and cutter head and the
plunger module connected thereto to the cannula hub thus preventing
movement of said plunger module.
13. The syringe of claim 1 further comprising second locking means
for locking the plunger module to the syringe body.
14. The syringe of claim 13 wherein the second locking means comprises
the syringe body with a finger flat at the proximal end of said
syringe body, and a plunger lock at the proximal end of the plunger
module wherein said plunger lock is moveable to engage said finger
flat to lock said plunger module to said syringe body.
15. The syringe of claim 1 further comprising the distal end of
the syringe body having interior threads, the proximal end of the
needle cannula module having exterior threads for threadedly mating
with the interior threads of the distal end of the syringe body
to connect the needle cannula module to the syringe body.
16. A syringe, comprising: a syringe body with a distal end, a
proximal end and a syringe channel there through from the distal
end to the proximal end; a needle cannula module having a distal
end, a proximal end and a cannula channel extending from the distal
end to the proximal end, wherein the cannula channel further is
formed into an annular spring guide; a needle cannula having a distal
end and a proximal end, wherein the distal end projects from and
extends beyond the needle cannula module, and the proximal end is
within the annular spring guide, and wherein the needle cannula
has a channel there through from the distal end to the proximal
end and a needle cannula flange formed at the proximal end; a plunger
module with a distal end, a proximal end, and a plunger channel
there through, wherein the distal end is movably disposed in the
syringe channel for pushing fluid in the syringe channel to and
through the needle cannula for expulsion from the distal end of
the needle cannula; a barrier cannula connected to the needle cannula
module and extending across the proximal end, wherein the needle
flange is abutting the barrier cannula, the barrier cannula initially
preventing the needle cannula from moving into the syringe body,
the barrier cannula having a cannula or channel there through permitting
fluid communication between the syringe channel and the needle channel;
an annular shear and cutter head at the distal end of the plunger
module having a distal end, a proximal end, and a shear and cutter
head channel formed there through from the distal end to the proximal
end; a plunger barrier adjacent to the shear and cutter and initially
closing off the distal end of the plunger module wherein the plunger
barrier is movable with the annular shear and cutter head within
the syringe body, wherein the annular shear and cutter head is movable
by moving the plunger module to cut the plunger barrier and to shear
the barrier cannula to free the needle cannula so that the needle
cannula is movable through the annular shear and cutter head and
into the plunger module; a circumferential latch and a slip over
retainer for engaging the circumferential latch, wherein the circumferential
latch and the slip over retainer lock the cannula shear and cutter
head to the needle cannula module after the annular shear and cutter
head has sheared or cut the plunger barrier and the barrier cannula,
and wherein the slip over retainer is a notch on an inside surface
of the annular shear and cutter head.
17. The syringe of claim 16 further comprising a biasing means
such as a spring in the cannula channel for urging the needle cannula
into the plunger channel upon breaking of the barrier cannula and
the plunger barrier.
18. A syringe, comprising: a syringe body with a distal end, a
proximal end, and a syringe channel there through from the distal
end to the proximal end; a needle cannula module having a distal
end, a proximal end and a cannula channel extending from the distal
end to the proximal end; a needle cannula having a distal end and
a proximal end, wherein the distal end projects from and extends
beyond the distal end of the needle cannula module and the proximal
end is within the cannula channel, and wherein a cannula flange
is formed at the proximal end of the needle cannula; an inverted
cutter head with a distal end and a sharp edge on a proximal end,
wherein the distal end is fixed to the needle cannula module and
the proximal end is near the proximal end of the needle cannula
module; a barrier cannula with a distal end, a proximal end, an
outer periphery and a cannula that extends from the distal end to
the proximal end of the barrier cannula wherein the outer periphery
of the barrier cannula is fixed to the distal end of the needle
cannula module, and wherein the distal end of the barrier cannula
is located proximally from the proximal end of the inverted cutter
head; a plunger module with a distal end, a proximal end, and a
plunger channel there through, wherein the distal end is movably
disposed in the syringe channel for pushing fluid in the syringe
channel to and through the needle cannula for expulsion from the
distal end of the needle cannula; a plunger barrier fixed to the
distal end of the plunger module, wherein the plunger barrier is
moveable with the distal end of the plunger module, wherein the
plunger module is urged towards the inverted cutter head, wherein
the plunger barrier is urged into the barrier cannula further urging
the cannula barrier into the sharp edge of the inverted cutter head,
and wherein the inverted sharp edge of the inverted cutter head
further cuts or shears a section out of the barrier cannula and
then cuts or shears a section out the plunger barrier forming a
tunnel in the barrier cannula and the plunger barrier, wherein the
needle cannula flange and the needle cannula is released and the
needle cannula is allowed to retract into the plunger tunnel.
19. The syringe of claim 18 wherein said inverted cutter head has
a triangular cross-section.
20. The syringe of claim 18 wherein an annular cutter head foundation
is formed at said proximal end of needle cannula module.
21. The syringe of claim 20 wherein a cutter head flange is formed
on said cutter head foundation and wherein said cutter head flange
further supports said inverted cutter head.
22. The syringe of claim 18 wherein said syringe is further comprised
of; a cutter head foundation extending from said proximal end of
said needle cannula module; a cutter head flange formed on said
annular cutter head foundation wherein said cutter head flange further
supports said inverted cutter head; a plunger barrier support flange
formed on said distal end of said plunger module wherein said plunger
barrier support flange also forms a cannula passage to allow said
needle cannula, said needle cannula flange, part of said plunger
barrier and part of said cannula barrier to enter said plunger tunnel
in said plunger module.
23. The syringe of claim 22 wherein said plunger barrier support
flange will move past said inverted cutter head and said cutter
head flange and latch on to the cutter head flange thereby looking
said plunger module to said needle cannula module.
24. The syringe of claim 18 wherein a partial biased spring is
disposed in said cannula channel formed in said needle cannula module
and wherein said partial biased spring has a distal end and a proximal
end and wherein said distal end is urged on said cannula flat and
wherein said proximal end is urged on said needle cannula flange
and wherein said partial biased spring is partially compressed to
allow the partial biased spring to be further compressed when said
plunger module is urging said plunger barrier and said barrier cannula
into said inverted cutter head further exposing said sharp edge
of said inverted cutter head thereby allowing said sharp edge of
said inverted cutter head to cut said plunger barrier and said barrier
cannula in a more efficient manner and wherein said partial biased
spring further urges said needle cannula and said needle cannula
flange into said plunger tunnel.
25. The syringe of claim 18 wherein said needle cannula falls into
said plunger channel with aid of gravity or by shaking said syringe
after the plunger barrier and the barrier cannula have been cut.
Safety syringe description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a single use syringe for injecting medicine
into a patient. More particularly, the invention relates to a safety
syringe having a retractable needle cannula that renders the needle
cannula harmless after it is used.
2. Background of the Related Art
Many communicable diseases can be spread through the penetration
or another having a disease previously used scratching of the skin
by a needle that. Spreading of the disease in this manner may occur
by accident, such as with medical personnel making injections, or
it may occur through misuse, such as by intravenous drug users using
a previously used needle cannula.
Various syringes have been invented, designed and developed to
retract the needle into the syringe or the plunger inside of the
syringe. Some of these devices are U.S. Pat. No. 4973316 (Dysarz),
U.S. Pat. No. 4978343 (Dysarz), U.S. Pat. No. 5180369 (Dysarz),
U.S. Pat. No. 5267961 (Shaw), U.S. Pat. No. 5019044 (Tsao),
U.S. Pat. No. 5084018 (Tsao), U.S. Pat. No. 5385551 (Shaw),
U.S. Pat. No. 5389076 (Shaw), U.S. Pat. No. 5201710 (Caselli),
and U.S. Pat. No. 6010468 (Carter et al). These designs have needles
that retract at the end of the injection. Most of these designs
have not reached the market due, at least in part, to problems associated
with expense of manufacturing, poor reliability or user acceptability.
However, even though some of these designs operate poorly and are
costly, they have still been commercialised due to the great need
in hospitals or clinics for any type of safety syringe.
Most of the existing safety syringe designs allow for automatic
retraction of the needle cannula into the plunger barrel of the
syringe when the plunger is fully extended into the syringe. The
automatic retraction is triggered when the plunger makes physical
contact with the distal end of the syringe barrel. Typically, the
end of the plunger is provided with a disengageable or sacrificial
member at the distal end and the needle cannula is secured by a
disengageable or sacrificial member. When the plunger reaches the
fully extended position, the physical contact between the plunger
and the needle cannula causes activation of the two respective disengageable
or sacrificial members. In this manner, the end of the plunger barrel
is opened and presented to receive the needle cannula. The needle
cannula, no longer secured in position, is biased into the plunger
barrel by a spring.
Conventional syringes are typically available in modular systems
or kits in which approximately ten different sizes of syringes and
approximately ten different sizes of needle cannulas can be used
interchangeably. This allows an inventory of twenty items to be
used in approximately 100 different combinations in accordance with
the present need. However, the safety syringes presently available
and described in the above patents are not modular and require stocking
of an integral safety syringes for each combination of syringe size
and needle cannula size desired, for example 100 different safety
syringes. Particularly, in light of the greater cost these syringes,
the cost, distribution and storage of safety syringes is much greater
than conventional syringes.
Despite the prevalence of modular convention syringes, the emergence
of a multitude of safety syringe designs and the increasing public
outcry for safety syringes, the complexities of the safety syringe
mechanisms have limited the number of attempts to design a safety
syringe that is modular. Two such attempts include modular syringe
tip designs that are combined with a conventional syringe as described
in U.S. Pat. No. 5891093 (Dysarz), U.S. Pat. No. 5935113 (Dysarz).
Compared with the foregoing automatically retracting safety syringes,
these two designs can be considered to have safety needle cannula
assemblies that are self-contained and manually operated, while
being connectable to a conventional syringe and with a conventional
locking arrangement. While these devices serve the aforementioned
need for modularity, the obvious drawbacks to the devices include
the manual retraction mechanism and the additional length that the
needle cannula assembly adds to the syringe.
Another design utilises a modified luer-lok that requires pressed
fittings, a cutting ring, and a frangible portion that are to be
activated or actuated at the same time requiring more hand and finger
strength of the user which many medical people do not have. Still
another problem with this design is that the needle cannula must
be pushed and moved in the direction of the distal end of the needle
cannula and if the needle cannula is in an artery or a vein at the
time, the needle cannula will pierce the other side of the artery
or vein and deposit medication into an undesirable area of the body.
Still yet another problem with this design, the plunger tip must
enter a restricted area of the luer-lok and restrict and trap the
medication still contained in the area of the stopper. And still
yet another problem with this design is that when the outer hub
is being attached to the luer-lok, the proximal end of the inner
hub could be hit by the distal end of the luer-lok fitting and cause
the frangible portion to break or otherwise fail.
Each of the foregoing designs has various disadvantages. There
are parts that work in a difficult and complicated manner and could
be expensive to manufacture. These designs could also be difficult
to operate.
The need exists for a safe and disposable syringe that also cannot
be reused and still use standard needle cannula of any verity.
SUMMARY OF THE INVENTION
It is the object of the present invention to provide a safety syringe
module with a safety needle cannula module wherein the safety syringe
module reacts with the safety needle cannula module in such a manner
that will cause the needle cannula to retreat into the safety syringe
module.
Another object of the present invention is to render the needle
cannula useless after the needle cannula is retracted into the syringe
module to prevent the accidental reuse of a contaminated needle
cannula or to further prevent the reuse by users of illicit drugs.
It is still yet another object of the present invention to allow
a hospital or clinic etc., to keep a lesser inventory of safety
syringes and safety needle cannulas.
The present invention, in at least certain embodiments, provides
a syringe with a syringe body with a syringe channel there through,
needle cannula apparatus connected to the syringe body with a cannula
body and a cannula channel there through, a needle with a needle
channel there through and a needle flange at one end, a plunger
movably disposed in the syringe channel for pushing fluid in the
syringe channel and out through the needle channel, the plunger
having a plunger channel there through, a cannula barrier, the needle
flange abutting the cannula barrier, the cannula barrier initially
preventing the needle cannula from moving into the syringe body,
the cannula barrier having a cannula barrier channel there through,
a cutter head on the plunger, and a cutter head channel there through,
a plunger barrier adjacent the cutter head and initially closing
off the plunger interior to fluid, the plunger barrier movable with
the cutter head within the syringe body, and the cutter head movable
by moving the plunger to break the plunger barrier and the cannula
barrier to free the needle cannula so the needle cannula is movable
through the cutter head and into the plunger channel. In certain
aspects, an optional spring apparatus in the cannula channel urges
the needle cannula into the plunger channel upon breaking of the
cannula barrier and the plunger barrier.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a section elevation view of the safety needle cannula
module and safety syringe plunger module.
FIG. 2 is a section plan view as taken through FIG. 1
FIG. 3 is a section plan view that is taken through FIG. 1
FIG. 4 is an enlarged section elevation of the distal end of the
safety needle cannula module and the safety syringe and plunger
module.
FIG. 5 is an enlarged section elevation showing the plunger module
moving towards the safety needle cannula module.
FIG. 6 is an enlarged section elevation of the plunger module interacting
with the safety needle cannula module.
FIG. 7 is an enlarged section elevation of the biased spring thrusting
the needle cannula into the plunger module.
FIG. 8 is a section elevation of the needle cannula contained in
the plunger module.
FIG. 9 is a section elevation of the plunger module and the needle
cannula module with a latch and retainer means.
FIG. 10 is a section elevation showing the latch and the retainer
engaged.
FIG. 11 is a section elevation with an inverted cutter head.
FIG. 12 is a section elevation describing how the inverted cutter
head operates.
FIG. 13 is a section elevation of a springless syringe.
FIG. 14 is a section elevation of the springless syringe being
destroyed.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring To FIG. 1 there is shown a section elevation of the syringe
2 with the needle cannula module 1 that is fixed to a syringe body
34.
The syringe body 34 is an elongated hollow tube with an inside
surface and an outside surface. The distal end of the syringe body
has syringe module threads 13 formed on the outside surface. The
proximal end of the syringe body has a finger flat 17.
The needle cannula module 1 is comprised of a needle cannula 11
with the distal end having a point and a proximal end fixed to a
needle cannula flange 19. A cannula tunnel 10 is formed in the needle
cannula module that extends from the distal end to the proximal
end. The proximal end of the needle cannula 11 is further disposed
in a biased spring 5. The distal end of the biased spring is abutting
and thrusting or urged against the cannula flat 16 and the proximal
end of the biased spring is thrusting against the distal end of
the needle cannula flange. The needle cannula is also shown disposed
in the cannula tunnel 10. The biased spring 5 is also shown disposed
in the annular spring guide 15.
The barrier cannula 6 is shown with an annular recess and is suitably
fixed to the proximal end of the needle cannula module 1 forming
a fluid tight and gas tight seal between the proximal end of the
needle cannula module and near the distal end of the syringe body
34. The outer periphery of the barrier cannula also forms the needle
cannula module gasket 20 or seal. The needle cannula module gasket
project outwardly into the recess 37 formed between the syringe
body and the needle cannula module. The barrier cannula 6 is made
out of a shearable or cuttable material.
The plunger module 3 is shown disposed in the elongated hollow
barrel of the syringe body 34. The proximal end of the plunger module
3 is shown with a thumb flat 18 and a plunger lock 12 on the outer
periphery of the thumb flat. The thumb lock 12 locks onto the finger
flat 17. The plunger module has an elongated tunnel that extends
from the distal end to the proximal end or the plunger module.
The distal end of the plunger module is suitably fixed to the annular
shear foundation 23. The distal end of the annular shear foundation
is fixed to the proximal end of the annular shear and cutter head
4. The distal end of the annular shear and cutter head 4 is formed
into a cutting edge for cutting and shearing the plunger barrier
7 and the barrier cannula 6. The annular cone shear and cutter head
4 is supporting the plunger barrier 7 that is made out of a shearable
material. The plunger barrier 7 is shown partially supported by
the annular cone shear and cutter head and the plunger gasket 8.
The plunger gasket 8 is supported on the outer surface of the annular
shear foundation. The plunger module and the plunger gasket thrust
fluid through the syringe body and into the needle cannula for expulsion
from needle cannula.
The needle cannula module 1 is fixed to the syringe body 34 by
the module threads 13 and the cannula module threads 14. This could
also be a slip on or friction connection or it could be a snap on
connection by design choice.
Referring to FIG. 2 there is shown a section plan view of the barrier
cannula 6 as taken through FIG. 1. The cannula 22 is shown essentially
near the center of the barrier cannula. The needle cannula flange
19 is shown behind the barrier cannula. The outer periphery of the
barrier cannula is the needle cannula module 1 and the syringe body
34.
Referring To FIG. 3 there is shown a section plan view of the plunger
barrier 7 as taken through FIG. 1. The syringe body 34 is shown
at the outer periphery, the plunger gasket 8 and the annular cone
shear and cutter head 4 are shown toward the center of the plunger
barrier.
Referring to FIG. 4 there is shown an enlarged section elevation
of the distal end of the syringe 2 and the entire needle cannula
module 1
The needle cannula 11 is extending from the cannula tunnel 10 and
the proximal end of the biased spring 5 is abutting, thrusting and
urging on the distal end of the needle cannula flange 19. The distal
end of the biased spring is abutting, thrusting and urging on the
cannula flat 16. The barrier cannula 6 is sufficiently rigid to
retain the biased spring. The barrier cannula 6 is also shown with
a barrier recess 37 formed in the proximal end of the barrier cannula.
The plunger barrier 7 has a plunger projection 38 wherein the plunger
projection conforms with the barrier recess so that medication fluid
is not wasted when the barrier recess comes in contact with the
plunger projection and the cannula 22 is also closed off to stop
fluid flow to the needle cannula. The annular shear and cutter head
depository 21 is shown formed in the proximal end of the needle
cannula module 1 to allow the annular shear and cutter head 4 sufficient
space to complete the shearing or cutting process.
The plunger barrier 7 is shown at the distal end of the annular
shear and cutter head 4.
Referring to FIG. 5 there is shown a section elevation of the annular
cone shear and cutter head 4 moving in a distal direction 24. The
plunger barrier 7 is shown pushed into the barrier cannula 6 thereby
blocking the cannula 22 after all medication has been injected into
a body.
Referring to FIG. 6 There is shown a section elevation view of
the annular cone shear and cutter head 4 moving in a distal direction
24 after having sheared or cut a tunnel in the plunger barrier 7
and the barrier cannula 6 thereby releasing the needle cannula 11
and the biased spring 5. It should be noted that FIG. 6 will be
as shown for just a brief moment.
The annular shear and cutter head is shown in the annular shear
and cutter head depository 21.
Referring To FIG. 7 there is shown a section elevation view of
the biased spring 5 thrusting or urging on the distal end of the
needle cannula flange 19 and thrusting the needle cannula 11 into
the tunnel inside of the plunger module 3.
Part of the barrier cannula 6 and part of the plunger barrier 7
are shown being thrust into or falling to the inside of the plunger
module 3 in a proximal direction 25. The remainder of the barrier
cannula 6 and the plunger barrier 7 are shown bent or curved in
or near annular shear and cutter head depository 21. The plunger
gasket 8 has been moved in a proximal direction 25 relative to the
annular shear foundation 23 that is part of the distal end of the
plunger module 3.
Referring to FIG. 8 there is shown a section elevation of the needle
cannula module 1 fixed to the syringe body 34 and plunger module
3 with the needle cannula 11 secure inside of the plunger module
tunnel. Part of the barrier cannula 6 and the plunger barrier 7
are contained in the plunger module tunnel.
The plunger lock 12 is shown latched onto the finger flat 17 thereby
locking the plunge module to the syringe body 34 to prevent the
plunger from being accidentally pulled out and exposing the needle
cannula.
Referring to FIG. 9 there is shown an enlarged section elevation
of the device of the preferred embodiment with an internal locking
means.
The internal locking means is comprised of a circumferential latch
27 that is formed on the outside perimeter of the cannular hub 36.
The slipover retainer member 28 is shown formed on the inside surface
of the annular shear and cutter head 4. The slip over retainer member
28 is positioned for engaging the circumferential latch 27 on the
cannular hub 36.
Referring to FIG. 10 there is shown a section elevation of the
internal locking means engaged. The needle cannula 11 is being thrust
into the plunger module 3 by the biased spring 5 thrusting on the
needle cannula flange 19 part of the plunger barrier 7 and part
of the barrier cannula 6 inside of the plunger module 3.
The proximal end of the slip over retainer 28 has been pushed past
the distal end of the circumferential latch 27 and thus snapped
over the circumferential latch 27 thus locking the slip over retainer
to the circumferential latch thereby engaging and locking the plunger
module 3 to the needle cannula module 1.
By providing a locking fitting, an internally destroyed syringe
and the completely encapsulated needle cannula the entire syringe
is destroyed and cannot be reused again. The plunger gasket 8 is
shown having been moved in a proximal direction 25 relative to the
distal end of the plunger module 3.
Referring to FIG. 11 there is shown a section elevation view of
the syringe 2 with the needle cannula module 1 suitably fixed to
the syringe body 34 with a plunger module 3 inside of the syringe
body 34. All of the components such as the needle cannula 11 the
cannula tunnel 10 the cannula flat 16 the annular cutter head
depository 21 are all similar to FIG. 1.
The inverted cutter head 29 is shown disposed about the annular
cutter head foundation 30 and the cutter head flange 31. The inverted
cutter head is shown supported on the proximal end of the annular
cutter head foundation 30. The cutter head flange 31 is shown formed
on the outer periphery of the annular cutter head foundation. The
invented cutter head is shown with the sharp edge 32 directed toward
the barrier cannula 6.
The partial biased spring 35 is shown thrusting or urging the needle
cannula flange 19 and the needle cannula 11 into the barrier cannula
6 however the partial biased spring 35 is shown as partially compressed
with gaps between the coils to allow the partial biased spring to
be further compressed thereby allowing the needle cannula flange
19 to be moved in a distal direction 24 thereby exposing the sharp
edge 32 of the inverted cutter head 29 to the barrier cannula and
the plunger barrier 7 on the distal end of the plunger module 3.
The partial biased spring does not have sufficient thrust or force
to push or urge the needle cannula flange past the barrier cannula
6.
The distal end of the plunger module 3 is shown moving in a distal
direction 24. The plunger barrier support flange 33 is shown supporting
the plunger barrier as the plunger module is urged in a distal direction
24. A needle cannula passage 38 is shown formed in the distal end
of he plunger module 3.
Referring to FIG. 12 there is shown a section elevation of the
second device of the preferred embodiment being internally destroyed.
The plunger barrier support flange 33 has thrust the plunger barrier
7 and the barrier cannula 6 into the inverted cutter head 29 and
the needle cannula flange 19. The needle cannula flange 19 has moved
in a distal direction 24 further compressing the partial biased
spring 35 thereby exposing the barrier cannula 6 and the plunger
barrier 7 to the sharp edge 32 of the inverted cutter head 29 and
urging the barrier cannula and plunger barrier onto the sharp edge
of the inverted cutter head wherein the inverted cutter head 29
has cut a passage or tunnel through the barrier cannula and the
plunger barrier thus allowing the partial biased spring 35 to thrust
the needle cannula flange 19 and the needle cannula 11 in a proximal
direction 25 into the inside of the plunger 3 where the needle cannula
11 will be completely covered to prevent an accidental needle stick.
The plunger barrier support flange 33 has been thrust past the
inverted cutter head and has been further locked onto the distal
end of the cutter head flange 31 wherein the inverted cutter head
has been moved through the cannula passage where it will be captured
in the distal end or tunnel of the plunger module 31.
Referring to FIG. 13 there is shown a section elevation view of
the syringe 2 with the needle cannula module 1 suitably fixed to
the syringe body 34 with a plunger module 3 inside of the syringe.
Most of the components such as the needle cannula 11 the cannula
tunnel 10 and the plunger module 3 the plunger barrier 7 and the
annular shear and cutter head depository 21 are similar to FIG.
11.
The inverted cutter head 29 is shown disposed about the annular
cutter head foundation 30 and the cutter head flange 31. The inverted
cutter head is shown supported on the proximal end of the annular
cutter head foundation 30. The cutter head flange 31 is shown formed
on the outer periphery of the annular cutter head foundation. The
inverted cutter head is shown with the sharp edge 32 directed toward
the barrier cannula 6. The barrier cannula 6 is holding the needle
cannula 11 and the needle cannula flange 19 in place with adhesive
or the barrier cannula and the needle cannula flange could be one
piece.
The distal end of the plunger 3 is shown moving in a distal direction
24. The plunger barrier support flange 33 is shown supporting the
plunger barrier as the plunger module is urged in a distal direction
24. A needle cannula passage 38 is shown formed in the distal end
of the plunger 3.
Referring to FIG. 14 there is shown a section elevation of the
second device of the preferred embodiment being internally destroyed.
The plunger barrier support flange 33 has thrust the plunger barrier
7 and the barrier cannula 6 into the inverted cutter head 29 and
the needle cannula flange 19. The needle cannula flange 19 has moved
in a distal direction 24 thereby exposing the barrier cannula 6
and the plunger barrier 7 to the sharp edge 32 of the inverted cutter
head 29. As the plunger module further moves in a distal direction
the plunger barrier support flange 33 urges or thrusts the barrier
cannula and the plunger barrier onto the sharp edge of the inverted
cutter head wherein the inverted cutter head 29 cuts or shears a
passage through the barrier cannula and the plunger barrier thus
allowing the needle cannula 11 to fall in a proximal direction 25
into the inside of the plunger 3 where the needle cannula 11 will
be completely covered to prevent an accidental needle stick.
The plunger barrier support flange 33 has been thrust past the
inverted cutter head and has been further locked onto the distal
end of the cutter head flange wherein the inverted cutter head has
been moved through the cannula passage 38 where it will be captured
in the distal end of the plunger module 3.
The present invention, therefore, provides in certain, but not
necessarily all embodiments, a syringe with a syringe body with
a first body end and a second body end and a syringe channel there
through from the first body end to the from the first body end to
the second body end, needle cannula apparatus connected to the syringe
body and with a cannula body having a first cannula end and a second
cannula end, and a cannula channel extending from the first cannula
end to the second cannula end, a needle having a first needle end
and a second needle end, the first needle end projecting from and
extending beyond the cannula body, the second needle end within
the cannula channel, the needle having a needle channel there through
from the first needle end to the second needle end, the needle having
a needle flange at the second needle end, a plunger with a first
plunger end and a second plunger end, the first plunger end movably
disposed in he syringe channel for pushing fluid in the syringe
channel to and through the needle channel for expulsion out from
the first needle end, the plunger having a plunger channel from
the first plunger end to the second plunger end, a cannula barrier
connected to the cannula body and extending across the second cannula
end, the needle flange abutting he cannula barrier, the cannula
barrier initially preventing the needle cannula from moving into
the syringe body, the cannula barrier having a cannula barrier channel
there through permitting fluid communication between the syringe
channel and the needle channel, a cutter head at the first plunger
end and having a first cutter end, a second cutter end, and a cutter
head channel there through from the first cutter end to the second
cutter end, a plunger barrier adjacent the cutter head and initially
closing off the first cutter head movable by moving the plunger
to break the plunger barrier and the cannula barrier to free the
needle cannula so the needle cannula is movable through the cutter
head and into the plunger channel. Such a method may include one
or some (in any possible combination) of the following: spring apparatus
in the cannula channel for urging the needle cannula into the plunger
channel upon breaking of the cannula barrier and the plunger barrier;
the cannula channel having a top edge, and the spring apparatus
including a spring with a first spring end abutting and urged against
the top edge of the cannula channel and a second spring end abutting
and urged against the needle flange; wherein the spring is movable
into the plunger channel; the cannula barrier having a recess, the
cannula body having a cannula lip projecting inwardly and disposed
in the recess; wherein the cannula body has an interior circumferential
channel, the cutter head having an upper cutting edge sized and
configured for receipt within the interior circumferential channel
and for facilitating breaking of the plunger barrier and the cannula
barrier by the cutter head; wherein the cannula barrier has a cannula
barrier lip seal disposed between a lower edge of the cannula body
and an upper shoulder of the syringe body; wherein the cannula barrier
has a barrier recess formed in a bottom surface hereof and the plunger
barrier has a plunger projecting portion projecting from a top surface
thereof, the barrier recess and the plunger projecting portion each
having a corresponding shape for mating abutment of the plunger
barrier against the cannula barrier so that fluid flow to the needle
channel is closed off upon said abutment, the plunger movable to
move the plunger barrier into abutment against the cannula barrier;
seal apparatus projecting from the plunger barrier for sealing off
a space between an interior surface of the syringe body and an exterior
surface of the cutter head, thereby preventing fluid in the syringe
body from flowing into said space; wherein an upper portion of the
seal apparatus is deformable against the cannula barrier when pushed
there against; first locking apparatus for locking the cutter head
to the cannula body after the cutter head has broken the plunger
barrier and the cannula barrier; wherein the first locking apparatus
has a cannula hub within the cannula body defined by a projecting
hollow cylindrical body encompassing a portion of the needle cannula,
a latch member on an exterior surface of the cannula hub, and a
retainer member on the cutter head positioned for engaging the latch
member of the cannula hub to lock the cutter head and the plunger
connected thereto to the cannula hub preventing movement of the
plunger; second locking apparatus for locking the plunger to the
syringe body; wherein the second locking apparatus has syringe flange
at the second body end, and the plunger with a plunger with a plunger
retainer member at the plunger second end, the plunger retainer
member movable to engage the syringe flange to lock the plunger
to the syringe body; wherein the needle cannula apparatus includes
a plurality of cannula bodies each with a needle cannula of a different
gauge, each cannula body connectable to the syringe body; and/or
the first body end of the syringe body having interior threads,
the second cannula end of the cannula body having exterior threads
for threadily mating with the interior threads of the first body
end of the syringe body to connect the cannula apparatus to the
syringe body.
The present invention, therefore, provides in certain, but not
necessarily all embodiments, a syringe with a syringe body with
a first body end and a second body end and a syringe channel there
through from the first body end to the second body end, needle cannula
apparatus connected to the syringe body and with a cannula body
having a first cannula end and a second cannula end, and a cannula
channel extending from the first cannula end to the second cannula
end, a needle having a first needle end and a second needle end,
the first needle end projecting from and extending beyond the cannula
body, the second needle end within the cannula channel, the needle
having a needle channel there through from the first needle end
to the second needle end, the needle having a needle flange at the
second needle end, a plunger with a first plunger end and a second
plunger end, the first plunger end movably disposed in the syringe
channel for pushing fluid in the syringe channel to and through
the needle channel for expulsion out from the first needle end,
the plunger having a plunger channel from the first plunger end
to the second plunger end, a cannula barrier connected to the cannula
body and extending across the second cannula end, the needle flange
abutting the cannula barrier, the cannula barrier initially preventing
the needle cannula from moving into the syringe body, the cannula
barrier having a cannula barrier channel there through permitting
fluid communication between the syringe channel and the needle channel,
a cutter head at the first plunger end and having a first cutter
end, a second cutter end, and a cutter head channel there through
form the first cutter end to the second cutter end, a plunger barrier
adjacent the cutter head and initially closing off the first cutter
end, the plunger barrier movable with the cutter head within the
syringe body, the cutter head movable by moving the plunger to break
the plunger barrier and the cannula barrier to free the needle cannula
so the needle cannula is movable through the cutter head and into
the plunger channel, first locking apparatus for locking the cutter
head to the cannula body after the cutter head has broken the plunger
barrier and the cannula barrier, and second locking apparatus for
locking the plunger to the syringe body. Such a method may include
one or some (in any possible combination) of the following: spring
apparatus in the cannula channel for urging the needle cannula into
the plunger channel upon breaking of the cannula barrier and the
plunger barrier; and/or wherein the needle cannula apparatus includes
a plurality of cannula bodies each with a needle cannula of a different
gauge, each cannula body connectable to the syringe body. |