Safety syringe abstract
An improved safety syringe device includes a shield from which
a vacuum needle extends and retracts, a vial that is telescopically
received within a cavity of the shield and that attaches to the
vacuum needle at its distal end, and a ring rotatably connected
around a portion of the vial near its distal end. The vial includes
a protrusion that engages with a tab on the ring to move the tab
within a channel defined on the interior surface of the shield cavity.
The safety syringe device further includes a temporary locking feature
to maintain the vial at a generally fixed position within the shield
during use of the syringe.
Safety syringe claims
What is claimed is:
1. A safety syringe for use with a vacuum needle comprising: a
vial having a proximal end and a distal end configured to attach
to said vacuum needle, said vial including at least one first protrusion
and at least one second protrusion extending from an exterior surface
of said vial, said second protrusion being circumferentially spaced
a selected distance from said first protrusion along the vial exterior
surface; a ring rotatably secured around a portion of said vial
between the vial distal end and said protrusions, said ring including
at least one tab with an engaging surface projecting from an exterior
surface of said ring, wherein the engaging surface of said tab engages
with an engaging surface on each of said protrusions during operation
of said syringe; a shield having an aperture at a proximal end,
an aperture at a distal end and a cavity defined therebetween, wherein
the shield cavity telescopically receives said vial and said ring
at the shield proximal end aperture and the shield distal end aperture
permits said vacuum needle attached to the vial distal end to extend
from or retract into the shield cavity, and wherein an interior
surface of said shield includes at least one channel configured
to receive said tab and said first protrusion and permit travel
of said tab and said first protrusion between the shield proximal
and distal ends; a resilient member within the shield cavity to
axially bias said vial and said ring within the shield cavity in
a direction toward the shield proximal end; and a retaining member
surrounding a portion of said vial between said protrusions and
the vial proximal end, wherein said retaining member is configured
to engage and seal the shield proximal end aperture while permitting
axial movement of said vial with respect to said retaining member
and said shield.
2. The safety syringe of claim 1 wherein said resilient member
rotationally biases said ring within the shield cavity.
3. The safety syringe of claim 2 wherein said resilient member
is a coil spring.
4. The safety syringe of claim 1 wherein said resilient member
comprises a toroidal section and a pair of helical sections extending
substantially linearly from said toroidal section at substantially
equidistant locations along the circumference of said toroidal section,
said helical sections being bendable from at least a substantially
coplanar position to at least a substantially perpendicular position
with respect to said toroidal section.
5. The safety syringe of claim 1 wherein said vial includes a
pair of first protrusions spaced symmetrically on the exterior surface
of said vial and a pair of second protrusions spaced symmetrically
on the exterior surface of said vial, said ring includes a pair
of tabs spaced symmetrically on the exterior surface of said ring
and said shield includes a pair of channels spaced symmetrically
on the interior surface of said shield.
6. The safety syringe of claim 1 wherein said shield further includes
at least one raised portion disposed along the shield interior surface
and surrounded by said channel, said raised portion including a
distal end defining a first ridge, a second ridge and a valley disposed
between said ridges, wherein said ridges face the distal end of
said shield and a portion of said channel extends around said ridges.
7. The safety syringe of claim 6 wherein said channel further
includes a first groove and a second groove longitudinally aligned
along the interior surface of said shield, said first groove is
configured to completely receive and provide a travel path for said
tab and said first protrusion between the shield proximal end and
said first ridge at a distal end of said first groove, and said
second groove is configured to completely receive and provide a
travel path for said tab between said second ridge at a distal end
of said second groove and the shield proximal end.
8. The safety syringe of claim 7 wherein said valley is configured
to receive and hold said tab upon traversal of said first ridge
by said tab.
9. The safety syringe of claim 8 wherein said first protrusion
is aligned on said vial such that, during movement of said first
protrusion within said first groove toward the shield distal end,
said first protrusion engages said tab at their corresponding engaging
surfaces thereby forcing said ring to move axially within said shield
and allowing said tab to traverse said first ridge upon displacement
of said vial and said ring within said shield a selected distance
from the shield proximal end, and said second protrusion is aligned
on said vial such that, during movement of said second protrusion
toward the shield distal end when said tab is held within said valley,
said second protrusion engages said tab at their corresponding engaging
surfaces thereby forcing said ring to move axially within said shield
and allowing said tab to traverse said second ridge upon displacement
of said vial and said ring within said shield the selected distance
from the shield proximal end.
10. The safety syringe of claim 9 wherein the engaging surfaces
of said tab and said protrusions are configured to engage in a camming
relationship such that, upon engagement of said tab with one of
said protrusions and displacement of said vial and said ring within
said shield the selected distance from the shield proximal end,
said tab slides along one of said protrusions and said ring is forced
to rotate within said shield in a direction forcing said tab to
traverse a corresponding one of said first and second ridges.
11. The safety syringe of claim 9 wherein said resilient member
rotationally biases said ring within the shield cavity in a direction
from said first groove toward said second groove thereby forcing
said tab to traverse said first ridge and said second ridge upon
displacement of said vial and said ring the selected distance from
the shield proximal end.
12. The safety syringe of claim 11 wherein said second protrusion
is further aligned on said vial to prevent traversal of said second
ridge by said tab due to rotational displacement of said ring by
said resilient member prior to said tab being received and held
within said valley.
13. The safety syringe of claim 1 wherein said channel includes
at least one sidewall adjacent and non-perpendicular to the shield
interior surface.
14. The safety syringe of claim 6 wherein the distal edge of said
raised portion is defined by a spline, rotating surface extending
between said ridges.
15. The safety syringe of claim 14 wherein a transition angle
is defined between said spline, rotating surface and an adjacent
wall of the portion of said channel extending around said ridges,
and said transition angle varies between about 30.degree. and about
60.degree. at varying positions along said rotating surface.
16. The safety syringe of claim 1 wherein said retaining member
is constructed of a acetal resin material.
17. A safety syringe comprising: a vial including a protrusion
extending from an exterior surface of said vial; a ring rotatably
secured around a portion of said vial between a longitudinal end
of said vial and said protrusion, said ring including a tab with
an engaging surface projecting from an exterior surface of said
ring, wherein the engaging surface of said tab engages with an engaging
surface of said protrusion during operation of said syringe; and
a shield including a cavity to telescopically receive said vial
and said ring, wherein an interior surface of said shield includes
a channel configured to receive said tab and permit travel of said
tab within the shield cavity, wherein said channel includes a sidewall
adjacent and non-perpendicular to the shield interior surface.
18. A safety syringe comprising: a vial including a protrusion
extending from an exterior surface of said vial; a ring rotatably
secured around a portion of said vial and including a tab with an
engaging surface projecting from an exterior surface of said ring,
wherein the engaging surface of said tab engages with an engaging
surface of said protrusion during operation of said syringe; a shield
inclding an aperture at a longitudinal end of said shield and a
cavity to telescopically receive said vial and said ring at the
shield aperture, wherein an interior surface of said shield includes
a channel configured to receive said tab and permit travel of said
tab within the shield cavity; a resilient member within the shield
cavity to axially bias said vial and said ring within the shield
cavity in a direction away from the shield aperture; and a retaining
member surrounding a portion of said vial and configured to engage
and seal the shield aperture while permitting axial movement of
said vial with respect to said retaining member and said shield.
Safety syringe description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to an improved safety syringe device. More
particularly, this invention relates to a safety syringe device
having a shield and employing a tracking system for providing automatic
retraction of a syringe needle within the shield after a one-time
use of the device.
2. Discussion of the Related Art
Syringes that extend and retract within a shield, thereby providing
protection against an inadvertent needle strike, are well known
in the art. A syringe that is capable of automatically retracting
a needle within a shield upon discharging fluid from the syringe
is highly desirable to reduce the risk of needle exposure after
the syringe has been used. Automatic retraction syringes have been
offered in the art; however, an effective syringe has not been offered
which permits the needle to be easily retracted into the shield
when the liquid within the syringe has been completely discharged.
Nor have the previous syringes been sufficiently inexpensive in
production to permit their widespread adoption.
U.S. Pat. No. 5980494 (Malenchek et al.) discloses a safety syringe
device employing an automatic retraction feature for the syringe
needle. The Malenchek et al. device includes a housing having a
bore extending in an axial direction from its proximal end to its
distal end. A vial is disposed within the housing bore and may be
axially displaced between retracted and extended positions. The
vial has a fluid receiving chamber for receiving a plunger extending
between its proximal and distal ends. The vial also has a needle
secured to its distal end that is in fluid communication with the
vial chamber, and the needle is fully retracted in the housing bore
when the vial is in the retracted position. The needle extends from
the bore distal end when the vial is in the extended position. A
positioning means, responsive to an initial vial axial displacement,
releasably locks the vial in the extended position. The positioning
means permits unlocking of the vial upon a subsequent vial axial
displacement and further permits automatic displacement of the vial
to the retracted position after the vial is unlocked. The positioning
means includes grooves and ratchet teeth defined on the interior
surface of the housing bore, a ratchet member disposed on the exterior
surface of the vial and a ring disposed around the vial with camming
tabs that engage the ratchet teeth of the housing and the ratchet
member of the vial. The syringe disclosed in the Malenchek et al.
patent is not reliable in operation and is very expensive to manufacture.
Moreover, the design is not suitable for low cost mass production
of the device.
An improved design of a safety syringe that provides easy and reliable
automatic retraction of the syringe needle into the housing after
liquid is completely expelled from the vial is therefore highly
desirable.
OBJECTS AND SUMMARY OF THE INVENTION
An object of the present invention is to provide an improved safety
syringe that is easy to manufacture, in machining of parts as well
as assembly, and reliable during use. Another object of the invention
is to provide a safety syringe that is suitable for low cost mass
production.
A further object of the invention is to provide a safety syringe
having a temporary locking position that maintains exposure of the
needle outside of the shield during aspiration of fluid into its
vial, and automatically retracts the needle to a locked position
within the shield after fluid is completely discharged from the
vial.
The aforesaid objects are achieved individually and/or in combination,
and it is not intended that the present invention be construed as
requiring two or more of the objects to be combined unless expressly
required by the claims attached hereto.
In accordance with the present invention, an improved safety syringe
includes a vial having a distal end configured for attachment with
a vacuum needle, wherein the vial has at least one first protrusion
and at least one second protrusion extending from an exterior surface
of the vial. The second protrusion is circumferentially spaced a
selected distance from the first protrusion along the exterior surface
of the vial. The vial has a cavity defined between its proximal
and distal ends, and the vial cavity is configured to telescopically
receive a plunger at an aperture defined at the vial distal end.
A ring is rotatably and slidably secured around the vial between
the vial distal end and the protrusions. The ring has at least one
tab projecting from an exterior surface of the ring, and the tab
includes an engaging surface configured to engage with complimentary
engaging surfaces on each of the protrusions.
A shield telescopically receives the vial and ring at an aperture
defined at its proximal end. The shield also has an aperture defined
at its distal end and a cavity defined between the proximal and
distal ends and in communication with both apertures. The aperture
at the shield distal end permits the vacuum needle, when attached
to the vial, to extend from or retract into the shield cavity. An
interior surface of the shield defines at least one channel configured
to receive the tab of the ring. A resilient member is further placed
within the shield cavity to bias the ring and vial toward the shield
proximal end.
A first ridge and a second ridge are disposed on a raised portion
of the shield interior surface adjacent the channel. The ridges
face the shield distal end with a valley defined therebetween. The
valley is configured to receive and hold the tab on the ring in
a temporary locked position during aspiration of fluid into the
vial. In addition to its axial bias, the resilient member may also
rotationally bias the ring in a direction from the first ridge to
the second ridge of the channel.
The above and still further objects, features and advantages of
the present invention will become apparent upon consideration of
the following detailed description of specific embodiments thereof,
particularly when taken in conjunction with the accompanying drawings
wherein like reference numerals in the various figures are utilized
to designate like components.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a longitudinal view in cross-section of a first embodiment
of the safety syringe according to the invention wherein the syringe
is in a first needle retracted position.
FIG. 2 is an exploded longitudinal view in elevation of the syringe
of FIG. 1.
FIG. 2a is a cross-sectional view of the shield taken along lines
2a--2a of FIG. 2.
FIG. 2b is an enlarged view of a portion of the shield of FIG.
2a.
FIG. 2c is a view in longitudinal cross-section of the distal end
portion of the shield of FIG. 2.
FIG. 2d is a enlarged view in cross-section of a portion of the
shield taken along lines 2d--2d in FIG. 2c.
FIG. 3 is a broken longitudinal view in elevation of a portion
of the vial of FIG. 1 at its distal end.
FIG. 4 is a perspective view of the ring of FIG. 1.
FIG. 5a is a perspective view of an alternative embodiment for
the resilient member utilized in the syringe of FIG. 1 wherein
the resilient member is in a substantially flat position.
FIG. 5b is a perspective view of the resilient member of FIG. 5a,
wherein the resilient member is in a bent configuration and ready
for use with the syringe of FIG. 1.
FIG. 6 is a broken longitudinal view in elevation of a portion
of the syringe of FIG. 1 near its distal end wherein the vial and
ring are extended within the shield.
FIG. 7 is a broken longitudinal view in elevation of the portion
of the syringe of FIG. 5 wherein the syringe is in a temporary locked
position.
FIG. 8 is a broken longitudinal view in elevation of the portion
of the syringe of FIG. 5 wherein the vial and ring are retracting
within the shield.
FIG. 9 is a broken longitudinal view in elevation of the portion
of the syringe of FIG. 1 wherein the syringe includes an alternative
embodiment of the resilient member.
FIG. 10 is a broken longitudinal view in elevation of a portion
of an alternative embodiment of the syringe of the present invention
near its distal end, wherein the vial and ring are extended within
the shield.
FIG. 11 is a broken longitudinal view in elevation of the portion
of the syringe of FIG. 9 wherein the syringe is in a temporary
locked position.
FIG. 12 is a broken longitudinal view in elevation of the portion
of the syringe of FIG. 9 wherein the vial and ring are retracting
within the shield.
FIG. 13 is a broken longitudinal view in elevation of a portion
of a further alternative embodiment of the syringe of the present
invention near its distal end, wherein the vial and ring are extended
within the shield.
FIG. 14 is a broken longitudinal view in elevation of the portion
of the syringe of FIG. 12 wherein the syringe is in a temporary
locked position.
FIG. 15 is a broken longitudinal view in elevation of the portion
of the syringe of FIG. 12 wherein the vial and ring are retracting
within the shield.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An exemplary embodiment of the safety syringe of the present invention
is illustrated in FIG. 1 wherein the needle is in a first retracted
position within the shield and ready for use. Individual components
of the device are further presented in an exploded view of the device
depicted in FIG. 2 as well as in FIGS. 3 and 4. All of the components
may be constructed utilizing any conventional or other material
sufficient for facilitating operation of the syringe. Unless specified
otherwise, all of the syringe components are preferably constructed
of a clear thermoplastic material such as polypropylene.
Shield 2 is typically cylindrical and includes an internal cavity
extending axially between its proximal end 6 and distal end 4. Each
end of the shield includes an aperture in communication with the
shield cavity, wherein the aperture at the shield distal end is
typically smaller in diameter than the aperture at the shield proximal
end and is of an appropriate size to facilitate passage of vacuum
needle 60 into and out of the shield cavity at the shield distal
end. Shield proximal end 6 includes an end wall surface extending
radially outward from the shield exterior surface to define an annular
flange 7 and shield distal end 4 includes an end wall surface extending
radially inward from the shield exterior surface to define a supporting
ledge 5 within the shield cavity. The shield cavity and aperture
at shield proximal end 6 are of an appropriate size to telescopically
receive and facilitate axial movement of vial 20 within the shield.
A pair of elongate channels 8 circumferentially spaced from each
other, are defined on an interior surface of the shield within the
shield cavity. The channels are also preferably symmetrically spaced
from each other along the shield interior surface. Each channel
8 extends a substantial portion of the length of shield 2 and includes
a first groove 10 and a second groove 12 longitudinally aligned
on the shield and separated from each other by a raised portion
11 of the shield interior surface serving as barrier between the
two grooves. The grooves communicate at their distal ends (i.e.,
near the shield distal end) via a portion of channel 8 that extends
circumferentially along the shield interior surface beyond the distal
end of raised portion 11. The distal end of the raised portion is
defined by a jagged surface having a pointed first ridge 14 adjacent
the distal end of first groove 10 a pointed second ridge 16 adjacent
the distal end of second groove 12 and a generally V-shaped valley
15 formed between the ridges. Both ridges face the shield distal
end 4 and provide an inclined travel path in channel 8 along the
end surface of raised portion 11. Second groove 12 of each channel
further includes an angled notch 18 located near the shield proximal
end and defined along the outer channel wall of the groove. The
angled notch faces shield distal end 4 and serves as a barrier to
engage and retain an element having a complimentary angled surface
and traveling along the outer channel wall toward the shield distal
end in second groove 12.
Each of the channel grooves defined in the shield interior surface
preferably has at least one channel wall that is non-perpendicular
to the shield interior surface to facilitate easy construction of
the shield. The typical cross-sectional profile of each groove is
illustrated in FIGS. 2a and 2b. FIG. 2a depicts a cross-sectional
view of the shield taken along lines 2a--2a in FIG. 2 and FIG.
2b depicts an enlarged view of one of the grooves illustrated in
FIG. 2a. Each groove 10 12 is defined by channel walls extending
into the interior surface of the shield. At least one of the channel
walls for each groove typically extends from an adjacent shield
interior surface such that the angle defined between the channel
wall and the adjacent shield interior surface is greater than 90.degree..
For example, as illustrated in FIG. 2b, an angle 104 which is greater
than 90.degree., is formed at the junction of a channel wall 102
of second groove 12 and interior surface raised portion 11. The
other channel wall of second groove 12 extends in a generally perpendicular
manner from the interior surface of the shield, thus rendering the
cross-sectional geometric profile of the groove generally trapezoidal.
The other grooves of the shield have generally similar profiles.
Angling at least one channel wall from the shield interior surface
in the manner described above for each groove facilitates easy removal
of the shield from a forming die after it is formed (e.g., in a
molding or drawing process) and reduces the potential for shearing
of one or more channel walls in the grooves when the shield is removed
from the forming die. For example, a shield is typically removed
from a forming die after it is formed by applying drawing forces
in substantially equal and opposite directions to the shield to
radially stretch the shield. The shield interior diameter is increased
to an appropriate size to allow it to slide from the exterior surface
of the die. Arrows 106 in FIGS. 2a and 2b are representative of
two equal and opposite drawing forces applied to radially stretch
the shield. The angle of the channel walls for each groove and the
direction in which the drawing forces are applied to the shield
are typically selected so that each angled channel wall is parallel
to a drawing force applied to the shield. By providing angled channel
walls and applying drawing forces to the shield in this manner,
each angled channel wall slides along a complimentary surface of
the die rather than scraping a die edge as the shield is radially
stretched away from the die.
The distal end of the shield interior surface raised portion 11
between ridges 14 16 is preferably defined by a spline, rotating
surface as illustrated in FIGS. 2c and 2d and described below. FIG.
2c depicts a longitudinal cross-sectional, view of the shield at
its distal end 4 and FIG. 2d depicts an enlarged view of a further
cross-sectional portion of the shield taken along lines 2d--2d of
FIG. 2c. Specifically, the distal end spline surface 110 of raised
portion 11 forms a semi-helical path as it extends from ridge 14
to valley 15 and another semi-helical path as it extends from valley
15 to ridge 16. The contour of spline surface 110 is controlled
by varying the angle at which it extends from an adjacent channel
surface 114 of channel 8 as the spline surface extends between the
two ridges. A transition angle 118 is defined as the angle at which
spline surface 10 extends or ramps from channel surface 114. Transition
angle 118 preferably varies between about 30.degree. and about 60.degree.
as spline surface 110 extends between each ridge 14 16 and valley
15 resulting in the semi-helical path of the spline surface as
depicted in FIGS. 2c and 2d. Preferably, the transition angle is
about 30.degree. at the ridges and the valley and about 60.degree.
at the midpoint of the spline surface between each ridge and valley.
Providing a spline, rotating surface at the distal end of the shield
interior raised portion minimizes the likelihood of shearing of
the shield between the ridges during removal of the shield from
a forming die.
Vial 20 is typically cylindrical in shape. However, the vial may
have any geometric configuration that allows it to be axially displaced
within the shield cavity. The vial has apertures at its proximal
and distal ends and an internal cavity extending axially between
and in communication with the apertures. A flange 32 extends radially
from the vial exterior surface at the vial proximal end 42 to provide
a gripping surface for which a user may axially move the vial within
the shield cavity. The aperture at vial distal end 44 is configured
for attachment with a needle assembly 56 in any conventional or
other manner (e.g., by frictional engagement, threaded engagement,
etc.). The vial cavity is appropriately dimensioned to telescopically
receive an elongated plunger 50 via the aperture at vial proximal
end 42. The plunger typically has a rubber stopper portion 54 at
its distal end that is dimensioned to frictionally engage and provide
a seal against the internal walls within the vial cavity. Thus,
pulling plunger 50 in an axial direction from the aperture at vial
proximal end 42 facilitates aspiration of fluid from vacuum needle
60 into needle assembly 56 through the aperture at vial distal
end 44 and into the vial cavity. Plunger 50 also has a flange 52
extending radially from its exterior surface at its proximal end
to provide a gripping surface for which a user may axially displace
the plunger within the vial cavity.
A pair of circumferentially spaced first protrusions 22 protrude
from the exterior surface of vial 20 near its distal end 44. The
first protrusions are typically spaced symmetrically from each other
along the vial exterior surface. Another pair of second protrusions
24 protrude from the vial exterior surface, and each second protrusion
24 is circumferentially spaced a selected distance from a respective
first protrusion 22. Each protrusion 22 24 has an engaging surface
26 28 (FIG. 3) generally facing the receptacle distal end 44 and
angled to engage in a camming relationship with another complimentary
angled surface. Each of the protrusions are appropriately dimensioned
and aligned on the vial so as to facilitate proper engagement with
tabs 36 on a ring 34 and operation of the syringe as described below.
The vial further includes a flange 30 extending radially from the
exterior surface of the vial at its distal end 44.
Ring 34 is secured around vial 20 and has an inner diameter slightly
larger than the outer diameter of vial 20 to allow both rotational
and axial movement of the ring with respect to the vial. Ring 34
is located between the protrusions and the flange of the vial. Protrusions
22 and flange 30 provide boundaries which limit the axial movement
of the ring in either direction along the vial. A pair of tabs 36
(FIG. 4) protrude from the exterior surface of ring 34 and are circumferentially
spaced from each other along the ring a selected distance so that,
upon placement of the ring around the vial, the pair of tabs may
be aligned with each pair of protrusions on the vial. Each tab is
disposed longitudinally along the exterior surface of the ring and
typically extends beyond the ring proximal end. The end of each
tab extending beyond the ring proximal end includes an engaging
surface 38 that is angled in a generally complimentary manner to
the engaging surfaces 26 28 of the protrusions as well as the angle
of incline of each spline surface 110 extending between a respective
first ridge 14 and valley 15. The end of each tab located at the
ring distal end includes an engaging surface 39 that is angled in
a complimentary manner to the angled notch 18 of each second groove
12.
A resilient member 62 is provided within the shield to resiliently
bias the vial and ring in an axial direction toward the proximal
end of the shield. The resilient member is typically a cylindrical
compression coil spring that is appropriately dimensioned to fit
securely within the shield cavity and allow the vial distal end,
needle assembly and needle to pass through its coils without any
contact or resistance. The resilient member may alternatively be
a leaf spring or any other resilient material capable of resiliently
biasing the vial and ring toward the shield proximal end and facilitating
operation of the syringe as described below. The resilient member
is typically made of metal (e.g., steel) and is typically designed
such that the force applied by the spring to the ring and vial,
as described in greater detail below, is about 0.4 lbs. The amount
of force required to fully compress the resilient member during
use of the syringe is typically in the range of 2.4 to 2.7 lbs.
An alternative embodiment for the resilient member described above
is illustrated in FIGS. 5a and 5b. Resilient member 82 includes
a toroidal or ring section 82 with a pair of generally linear helical
members 84 extending from the ring section substantially 180.degree.
from each other along the circumference of the ring section. The
resilient member is in a substantially flat and unbent position
in FIG. 5a, wherein the helical members are generally coplanar with
the ring section. The resilient member may be easily packaged in
the unbent position with other similarly shaped resilient members
in order to simplify shipment of a plurality of resilient members
and mass production of the syringe device. Additionally, the unbent
configuration of the resilient member virtually eliminates the potential
for entanglement between two or more packaged resilient members,
thus alleviating a problem that is all too common with typical coil
springs. The configuration of resilient member 80 is easily modified
to render it capable for use with the syringe by bending a portion
of each helical member 84 near their attachment to ring section
82 approximately 90.degree. so that the helical members are generally
parallel to each other and lie in a plane generally perpendicular
to the plane in which the ring section lies as illustrated in FIG.
5b. The helical members have the same general length and can be
compressed in a substantially similar manner as resilient member
62. Each helical member 84 has a substantially flat end portion
86 that provides a contact surface for applying a compressive force
to the resilient member. The helical members are further separated
from each other in the bent configuration a distance nearly equal
to the diameter of ring section 82. In the bent configuration, the
resilient member is appropriately dimensioned to fit securely within
the cavity of the shield while allowing the vial distal end, needle
assembly and needle to pass through the ring section and space between
the helical members extending from the ring section.
Manufacture and assembly of the syringe of the present invention
is greatly simplified in comparison to similar syringes in the art
due to the new design and reduced number of necessary components.
Assembly of the syringe is accomplished by inserting resilient member
62 into the cavity of shield 2 at its proximal end 6 followed by
inserting the distal end 44 of vial 20 along with ring 34 into the
shield cavity. One end of the resilient member engages supporting
ledge 5 at the shield distal end, and the other end of the resilient
member engages the distal end of ring 34. If resilient member 80
is to be utilized in the syringe, that resilient member is inserted
within the shield cavity so that ring section 82 engages the supporting
ledge at the shield distal end and helical members 84 extend toward
the shield proximal end. Needle 60 can be attached via needle assembly
56 to vial distal end 44 before or after the vial is placed within
the shield. For example, the needle and needle assembly may be affixed
to the vial distal end prior to insertion of the vial into the shield.
The needle and needle assembly would simply extend within the space
between the coils of the resilient member once the vial distal end
is inserted into the shield cavity. Plunger 50 can also be placed
within the cavity of the vial at its proximal end 42 at any time
during the assembly process.
Ring 34 can be attached to vial 20 between protrusions 22 24 and
flange 30 in any conventional manner (e.g., by bonding two open
ends of the ring together after connecting the ring to the vial).
Ring 34 is connected to vial 20 so that engaging surfaces 38 of
the tabs face engaging surfaces 26 28 of the protrusions, and vial
20 and ring 34 are loaded into the shield with each first protrusion
22 engaging a corresponding tab 36 at their engaging surfaces 26
38. Additionally, the first protrusions and tabs are aligned with
corresponding first grooves 10 in channels 8. Each first groove
10 is appropriately dimensioned to receive and provide a travel
path for a corresponding tab 36 and first protrusion 22 from the
shield proximal end to a corresponding first ridge 14 at the distal
end of first groove 10. Each second groove 12 is also appropriately
dimensioned to receive and provide a travel path toward shield proximal
end 6 for a corresponding tab 36. Furthermore, the portion of each
channel 8 extending beyond the distal end of raised portion 11 is
appropriately dimensioned to allow a corresponding tab 36 to traverse
a corresponding first ridge 14 and subsequently travel toward and
traverse a corresponding second ridge 16.
The vial is typically secured within the shield cavity utilizing
a retaining guide bushing 70. The guide bushing eliminates the need
for providing a cumbersome and costly manufacturing step of welding
a cap portion or some similar sealing structure to the shield proximal
end after insertion of the vial within the shield. The guide bushing
is preferably constructed of an acetal resin material and is sufficiently
dimensioned to fit tightly within the aperture at the shield proximal
end while providing stability for the vial during its axial movement
within the shield. Bushing 70 is generally cylindrical and has two
facing ends 71 72 that are separated by a slit extending longitudinally
along the bushing. The facing ends of the bushing can be further
separated to allow the bushing to be wrapped around the outer surface
of vial 20. After appropriate insertion of resilient member 62
vial 20 and ring 34 within the cavity of shield 2 bushing 70 is
wrapped around vial 20 between protrusions 22 24 and vial proximal
end 42 and subsequently inserted into the aperture at shield proximal
end 6. Facing ends 71 72 abut one another as bushing 70 slides
into the shield aperture. Upon full insertion of the bushing into
the aperture at the shield proximal end, assembly is complete and
the bushing serves as an effective retainer to prevent removal of
syringe components from the shield cavity during operation of the
syringe. Preferably, bushing 70 is sufficiently sized such that
its proximal end will be flush with the shield proximal end after
complete insertion of the bushing into the aperture at the shield
proximal end. Resilient member 62 biases ring 34 and vial 20 towards
the shield proximal end 6 resulting in the proximal ends of protrusions
22 abutting the guide bushing which prevents further retraction
of vial 20 and ring 34 from the aperture at shield proximal end
6. With the ring and vial biased toward the shield proximal end
and the tabs of the ring disposed within the first grooves of the
shield channels, the syringe is in a first retracted position (i.e.,
the vacuum needle is completely retracted within the shield) and
ready for use as illustrated in FIG. 1.
During operation of the syringe, the needle passes from the first
retracted position to an extended or ready-to-use position, wherein
the ring and vial distal end are temporarily locked near the shield
distal end and the needle is fully extended from the aperture at
the shield distal end. After using the syringe to aspirate and expel
fluids from the vial, the needle is retracted from the extended
position to a final retracted position where the ring and vial distal
end are locked near the shield proximal end and the needle is retracted
within the shield. In the final needle retracted position, the syringe
is typically incapable of extending the needle for additional use.
Displacement of the vial and ring within the shield cavity to achieve
the different positions for the needle is described below.
Specifically, vial 20 is axially displaced within the shield cavity
toward the shield distal end by applying an appropriate force to
the vial. The user of the syringe typically applies the force at
plunger flange 52 and/or vial flange 32. The force acting on the
vial must be sufficient to overcome the axial biasing tension applied
by resilient member 62 at the distal end of ring 34. Shield 2 is
held stationary (e.g., by gripping shield flange 7) to permit axial
movement of vial 20 and ring 34 with respect to the shield. As resilient
member 62 is compressed and vial distal end 44 is axially displaced
toward shield distal end 4 each first protrusion 22 on the vial
engages a corresponding tab 36 on the ring at their complimentary
engaging surfaces 26 38. The engagement of the first protrusions
with the tabs forces ring 34 to move simultaneously with the vial
in an axial direction toward the shield distal end, and the first
protrusions and tabs move together within their corresponding first
grooves 10 toward corresponding first ridges 14.
The rotational and axial displacement of the ring within the shield
during operation of the syringe is illustrated in FIGS. 6-8. Those
figures depict a broken view of the syringe near its distal end.
For simplification purposes, connecting portion 56 is not shown
in FIG. 7 between the open portions of resilient member 62. The
user of the syringe applies enough force to axially displace vial
20 and ring 34 toward the shield distal end until protrusions 22
and tabs 34 have reached the distal end of their corresponding first
grooves 10 (FIG. 6). The vacuum needle is fully extended from the
aperture at the shield distal end when each tab 34 extends beyond
the distal end of a corresponding first groove 10 and is in position
to traverse a corresponding first ridge 14 and travel within channel
8 toward a corresponding second ridge 16. Upon reaching a longitudinal
position within grooves 10 that allows tabs 36 to traverse their
first ridges 14 (e.g., typically the furthest point at which the
vial and ring may travel axially within the shield cavity toward
the shield distal end), the force applied to the vial via plunger
flange 52 and/or vial flange 32 is removed. The removal of the applied
force to the vial allows the axial biasing tension in resilient
member 62 to act upon ring 34 and vial 20 and force them toward
the shield proximal end. Simultaneously, the resilient member forces
each tab 36 to slide along its corresponding first protrusion 22
via their complimentary engaging surfaces 38 26. Such sliding or
camming action forces tab 36 to traverse first ridge 14 and results
in rotational displacement of ring 34 in a direction from first
groove 10 toward second groove 12. In effect, the ring undergoes
both an axial and rotational displacement due to the axial biasing
tension of the resilient member and the camming action of the tabs.
Tab 36 continues to slide along spline surface 110 from ridge 14
toward valley 15 resulting in continued rotational displacement
of ring 34 toward second groove 12 and continued axial displacement
of ring 34 and vial 20 toward shield proximal end 6 until reaching
valley 15. The sliding movement of tab 36 between ridge 14 and valley
15 and the rotational movement of ring 34 are depicted in FIG. 6
by arrows 50 51 and tab 36 shown in dashed lines.
When each tab 36 reaches a corresponding valley 15 the syringe
is in the temporary locked position (FIG. 7), wherein the needle
is fully extended from the shield and will remain in such a position
until fluid is aspirated into vial 20 and subsequently expelled.
The axial biasing tension of the resilient member is prevented from
further acting upon the ring and vial due to the tabs being received
within their corresponding valleys 15. Specifically, ring 34 is
effectively locked from any axial or rotational displacement within
the shield cavity due to the axial bias of resilient member 62 acting
on the ring toward the shield proximal end and tabs 36 being held
in valleys 15. Vial 20 is similarly locked or limited from being
axially or rotationally displaced due to its flange 30 abutting
the distal end of the ring and its first protrusions 22 abutting
the proximal end of the ring and the sidewalls of grooves 10. If
needle 60 was not previously attached to vial 20 the temporary
locked position allows needle assembly 56 to be inserted into the
aperture at shield distal end 4 and attached to vial distal end
44 at such time.
In the temporary locked position, needle 60 can be injected into
a fluid source and plunger 50 can be withdrawn from the vial cavity
until a desired amount of fluid is aspirated into the vial. The
needle can be subsequently injected into a source where the fluid
is to be delivered while applying an appropriate force to plunger
50 to axially displace it back into the vial cavity thereby forcing
the fluid from the vial and needle. The force applied to the plunger
is typically selected such that, upon complete axial displacement
of the plunger and complete discharging of the liquid held within
the vial cavity, the plunger transmits an appropriate force to the
vial and ring to overcome the opposing biasing tension applied by
resilient member 62 on the ring and vial. Alternatively, an appropriate
force may be applied directly to vial 20 at any time (e.g., when
fluid still remains in the vial cavity) to overcome the opposing
biasing tension of the resilient member. Application of the appropriate
force to the vial results in axial displacement of the vial and
the ring toward shield distal end 4. Specifically, each second protrusion
24 of vial 20 engages with a corresponding tab 36 at their complimentary
engaging surfaces 28 38 thereby transmitting the applied force
from the vial to the ring. Each tab 36 is removed from its corresponding
valley 15 and proceeds to travel toward the shield distal end. Simultaneously
the sliding or camming action between each engaging surface 28
38 of the second protrusions and the tabs causes the ring to rotate
in the direction of second ridges 16 (FIG. 8). Upon reaching a position
within a corresponding channel 8 that allows each tab 36 to traverse
its corresponding second ridge 16 (e.g., typically the furthest
point at which the vial and ring may travel axially within the shield
cavity toward the shield distal end), the applied force to the vial
is removed allowing the axial biasing tension in resilient member
62 to act upon the ring and vial. The biasing tension of the resilient
member forces each tab 36 to continue sliding along each corresponding
second protrusion 24 via their engaging surfaces 38 28 resulting
in further rotational displacement of the ring (indicated by arrow
52 in FIG. 8) to allow tabs 36 to traverse corresponding second
ridges 16 and appropriately align with corresponding second grooves
12. Once tabs 36 are appropriately aligned with corresponding second
grooves 12 the biasing tension of the resilient member forces the
ring and vial toward the shield proximal end. The tabs travel in
their corresponding second grooves (indicated by arrow 54 and the
tab 36 shown in dashed lines in FIG. 8) as the ring is axially displaced.
The proximal end of the ring abuts each first protrusion on the
vial, causing the vial to move with the ring. Ring 34 and vial 20
will continue to be axially displaced in the direction of shield
proximal end 6 until first protrusions 22 of the vial abut bushing
70. When vial distal end 44 comes to rest near bushing 70 vial
20 and ring 34 are in the second retracted position and needle 60
is completely retracted within the shield cavity.
The vial and ring are typically permanently locked in the second
retracted position due to the notch arrangement provided in second
grooves 12 as well as the engaging surfaces 39 provided on tabs
36 of the ring. Notch 18 is formed within the outer wall of groove
12 near its proximal end and is configured to receive the distal
end of a corresponding tab 36. As described above, engaging surface
39 of each tab 36 is appropriately angled to be complimentary to
the angle provided in each notch 18. When the vial and ring are
completely retracted within the shield cavity such that tabs 36
are disposed at the proximal ends of second grooves 12 the vial
and ring are prevented from being axially displaced toward the shield
distal end beyond the point where each tab 36 engages with a corresponding
notch 18. Thus, the second retracted position effectively prevents
the needle from extending from the shield and limits the operation
of the syringe to a single use.
In an alternative embodiment of the invention, the syringe is modified
such that the resilient member provides both an axial biasing tension
and a torsional or rotational biasing tension to the ring. The rotational
biasing tension can be incorporated in the design of the resilient
member and/or the method in which the resilient member is loaded
during assembly of the syringe. For instance, when a coil spring
is utilized as described above and illustrated in FIGS. 1 2 and
6-8 the spring may be twisted prior to loading into the syringe
so as to bias the ring in a desired rotational direction within
the shield. Alternatively, the resilient member may be designed
such that a rotational and axial biasing tension is loaded into
the spring as it is compressed.
Referring to FIG. 9 a broken view of a syringe near its distal
end is illustrated that is substantially similar in design and operation
to the syringe described above and illustrated in FIGS. 1 and 6-8.
The syringe of FIG. 9 includes a modified resilient member 62' that
axially biases ring 34 and vial 20 toward shield proximal end 6
and also rotationally biases the ring in a direction from each first
groove 10 toward each second groove 12. The rotational biasing tension
of the modified resilient member will result in modified movement
of tabs 36 between ridges 14 16 during operation of the syringe.
The movement of each tab 36 within each groove 10 is substantially
the same as described above, because the ring is generally prevented
from being displaced rotationally within the shield cavity when
each tab 36 is received within a corresponding first or second groove
10 12. However, when the ring and vial are axially displaced an
appropriate distance from the shield distal end such that tabs 36
are in position to traverse their corresponding first ridges 14
the rotational biasing tension acting upon ring 34 by modified resilient
member 62' will cause immediate rotational displacement of the ring
within the shield cavity above ridges 14 16 upon removal of the
applied force to the vial. This rotational displacement causes each
tab 36 to traverse a corresponding ridge 14 and move within a corresponding
channel 8 toward a corresponding second ridge 16 (depicted by arrow
56 and tab 36 in dashed lines in FIG. 9) rather than sliding along
the portion of spline surface 110 located between the corresponding
first ridge 14 and valley 15. However, each tab 36 is effectively
prevented from immediately traversing corresponding second ridge
16 because a corresponding second protrusion 24 on the vial is
appropriately aligned in channel 8 to block access to corresponding
second ridge 16 and corresponding second groove 12. Specifically,
one side 37 of each tab 36 engages a facing side 27 of the corresponding
second protrusion 24.
The rotational biasing tension applied by modified resilient member
62' to ring 34 is typically greater than its axial biasing tension
acting on the ring and the vial such that, upon engagement of the
facing sides 37 27 of each tab 36 and each second protrusion 24
the tabs will stay locked with the second protrusions between corresponding
first and second ridges 14 16. This locking arrangement further
causes the vial to rotate slightly in the direction of the rotational
biasing tension applied by the modified resilient member such that
each first protrusion 22 engages an inner sidewall of its corresponding
first groove 10 (i.e., a side of raised portion 11 that is adjacent
the first groove) and frictionally resists the axial biasing tension
of the modified resilient member. Thus, the locking arrangement
effectively prevents the ring and vial from being axially displaced
toward the shield proximal end and the tabs from being received
in their corresponding valleys until an appropriate force is applied
to the vial. An example of an appropriate force would be a pull
of the plunger away from the vial to aspirate fluid into the vial
cavity. The applied force to the vial will cause tabs 36 and second
protrusions 24 to move together toward the shield proximal end,
thus preventing rotational displacement of the ring, until each
tab 36 is received in its corresponding valley 15. When the tabs
are completely received in their corresponding valleys, the ring
is effectively prevented from further axial or rotational displacement
within the shield cavity. The vial will continue to be axially displaced
toward the shield proximal end until its flange 30 at its distal
end abuts the distal end of the ring. The additional displacement
of the vial allows each second protrusion 24 to travel beyond its
corresponding tab such that the engaging surfaces 28 38 of the
second protrusions and the tabs are aligned and face each other
(i.e., similar to the tab and protrusion positions depicted in FIG.
7). Application of an appropriate force to the vial (e.g., during
the release of fluid from the vial cavity by plunger 50) displacing
the vial and ring toward the shield distal end will cause second
protrusions 24 to engage their corresponding tabs 36 via their complimentary
engaging surfaces 28 38 thus releasing tabs 36 from their corresponding
valleys 15. Upon removal of the force applied to the vial, the rotational
and axial biasing tension applied to ring 34 by resilient member
62' combined with the camming action between tabs 36 and second
protrusions 24 forces the tabs to traverse their corresponding second
ridges 16 and appropriately align with their corresponding second
grooves 12. When proper alignment of the tabs with the second grooves
is achieved, axial displacement of the vial and ring toward the
shield proximal end and retraction of the needle to the second retracted
position occurs automatically by action of the modified resilient
member.
A further embodiment of the syringe of the present invention is
illustrated in FIGS. 10-12. This syringe is substantially similar
in design and operation to the syringes described above and illustrated
in FIGS. 1 and 6-9. However, the protrusions on the vial, the tabs
on the ring, the ridges and valleys on the shield and the resilient
member have all been modified as described below. Specifically,
shield 200 includes a pair of channels substantially similar to
the channels described above, wherein each channel includes a first
longitudinally extending groove 202 a second longitudinally extending
groove 204 separated by a raised portion 201 of the shield interior
surface. The first and second grooves communicate at their distal
ends via a portion of the channel extending circumferentially along
the shield interior surface beyond the distal end of raised portion
201. The distal end of each raised portion is defined by a surface
including a rectangular first ridge 208 adjacent the first groove,
a rectangular second ridge 210 adjacent the second groove, and a
rectangular cut-out portion between the first and second ridges
that forms a valley 209. Vial 212 includes a pair of rectangularly
shaped first protrusions 214 and a pair of rectangularly shaped
second protrusions 216 protruding from the exterior surface of the
vial near its distal end. The first protrusions are circumferentially
spaced from each other along the exterior surface of the vial, and
each second protrusion 216 is spaced an appropriate distance from
a respective first protrusion 214. Ring 220 which is disposed between
a flange (not shown) at the vial distal end and the first and second
protrusions, includes a pair of rectangularly shaped tabs 222 protruding
from the exterior surface of the ring and extending beyond its proximal
end. The tabs are circumferentially spaced from each other so as
to align with a corresponding set of first and second protrusions
on the vial and a corresponding channel on the shield interior surface.
Additionally, each tab 222 is appropriately dimensioned to be completely
received and held within a corresponding valley 209 between corresponding
first and second ridges 208 210. A resilient member 230 is disposed
in the shield cavity between the distal end of the shield and the
ring. The resilient member biases the ring in both an axial direction
toward the proximal end of the shield as well as a rotational direction
from first grooves 202 to second grooves 204. It is noted that the
rectangular shaped protrusions, tabs, ridges and valleys are merely
exemplary, and any geometric shape may be utilized that facilitates
operation of the syringe as described below.
In operation, vial 212 and ring 220 are axially displaced toward
the shield distal end, thus exposing the needle outside of the shield
cavity, by application of an appropriate force to the vial in a
substantially similar manner as described above (i.e., the user
applies force at a plunger flange and/or a vial flange located at
or near the proximal end of the vial). The axial displacement of
the vial forces engagement of first protrusions 214 with their corresponding
tabs 222 resulting in movement of the first protrusions and tabs
in corresponding first grooves 202 toward corresponding first ridges
208. When the tabs are at the distal ends of the first grooves and
in position to traverse the first ridges and the applied force to
the vial is removed, the rotational biasing tension of resilient
member 230 forces ring 220 to rotate in a direction from first grooves
202 to second grooves 204 (depicted by arrow 240 in FIG. 10). It
is noted that, due to the rotational biasing tension of the resilient
member, no camming action between engaging surfaces of the first
protrusions and the tabs is required to facilitate rotational displacement
of the ring. The rotation of the ring causes tabs 222 to traverse
their corresponding first ridges 208 and travel toward their corresponding
second ridges 210. However, each tab 222 is effectively prevented
from immediately traversing a corresponding second ridge 210 because
a corresponding second protrusion 216 on the vial is appropriately
aligned in the corresponding channel to block access to second ridge
210 and second groove 204. Thus, the tabs engage and lock with their
corresponding second protrusions (depicted as tab 222 in dashed
lines abutting second protrusion 216 in FIG. 10). The rotational
biasing tension of the resilient member is typically greater than
its axial biasing tension, such that the locking arrangement between
the tabs and second protrusions suspends movement of the vial and
ring within the shield in a substantially similar manner as described
above for the syringe illustrated in FIG. 9. An appropriate force
applied to the vial in the direction of the vial proximal end (e.g.,
caused by a pull of the plunger to aspirate fluid into the vial
cavity) forces the vial and ring toward the shield proximal end
until tabs 222 are completely received in corresponding valleys
209 and second protrusions 216 are appropriately aligned between
the tabs and the shield proximal end (FIG. 11). At the point of
disengagement between each tab 222 and its corresponding second
protrusion 216 the rotational biasing tension of the resilient
member will typically force each tab 222 against a side of a corresponding
second ridge 210 adjacent valley 209.
Each tab 222 is released from its corresponding valley 209 upon
application of an appropriate force to vial 212 (e.g., a push of
the plunger into the vial to fully expel fluid from the vial and
needle) that overcomes the axial biasing tension of resilient member
230 applied to the ring and vial. As the vial moves axially within
the shield toward the shield distal end, each second protrusion
216 engages corresponding tab 222 (FIG. 12) causing the ring to
move axially with the vial. Removal of the applied force to the
vial when each tab 222 is in position to traverse its corresponding
second ridge 210 results in rotation of the ring by the resilient
member (depicted by arrow 240 in FIG. 12). Consequently, tabs 222
traverse their corresponding second ridges 210 and enter corresponding
second grooves 202. The axial biasing tension of the resilient member
subsequently acts upon ring 220 and vial 212 forcing both toward
the shield proximal end and causing tabs 222 to travel accordingly
in their corresponding second grooves 202 (depicted by arrow 242
and tab 222 in dashed lines in FIG. 12).
Yet another embodiment of the syringe of the present invention
is illustrated in FIGS. 13-15. This syringe is substantially similar
in design and operation to the syringe described above and illustrated
in FIGS. 10-12 but includes certain modifications as described below.
Shield 300 of the syringe includes two longitudinally extending
channels similar to the channels described above, wherein each channel
includes first and second grooves 302 304 and a raised portion
301 disposed therebetween. A portion of each channel extends circumferentially
around the distal end of the raised portion and communicates with
the distal ends of the first and second grooves. The distal end
of each raised portion includes a surface having a first ridge 308
adjacent the distal end of first groove 302 a second ridge 310
adjacent the distal end of second groove 304 and a valley 309 disposed
between the first and second ridges. Each of the ridges and valleys
have a rectangular configuration. The shield further includes a
pair of second raised portions 325 disposed on the shield interior
surface, wherein each second raised portion 325 has an edge that
defines a sidewall of a respective channel portion extending around
raised portion 301. Each second raised portion 325 includes a rectangular
barrier 326 extending from the second raised portion edge and into
its respective channel portion. Each barrier 326 is further dimensioned
and disposed along the second raised portion edge so as to be aligned
an appropriate distance from each of its respective first and second
ridges 308 310 and separated an appropriate distance from its respective
valley 309.
The vial utilized in the syringe of FIGS. 13-15 only has a single
pair of protrusions. Specifically, vial 312 includes a pair of circumferentially
spaced protrusions 314 located near its distal end, wherein each
protrusion 314 has a rectangular configuration. Ring 320 which
is disposed between a flange (not shown) at the vial distal end
and the vial protrusions, includes a pair of rectangularly shaped
tabs 322 protruding from the exterior surface of the ring and extending
beyond its proximal end. The tabs are circumferentially spaced from
each other so as to align with the vial protrusions and the channels
on the shield interior surface. Additionally, each tab 322 is appropriately
dimensioned for travel around a barrier 326 disposed in a corresponding
channel as well as for being received within a corresponding valley
309 between corresponding first and second ridges 308 310. A resilient
member 330 is disposed in the syringe between the distal end of
the shield and the ring. The resilient member biases the ring in
both an axial direction toward the proximal end of the shield as
well as a rotational direction from first grooves 302 to second
grooves 304. It is noted that the rectangular shaped protrusions,
tabs, barriers, ridges and valleys are merely exemplary, and any
geometric shape may be utilized that facilitates operation of the
syringe as described below.
In operation, vial 312 and ring 320 are axially displaced toward
the shield distal end, thus exposing the needle outside of the shield
cavity, by application of an appropriate force to the vial in a
substantially similar manner as described above (i.e., the user
applies force at a plunger flange and/or a vial flange located at
or near the proximal end of the vial). The axial displacement of
the vial forces protrusions 314 to engage with their corresponding
tabs 322 resulting in movement of the protrusions and tabs in corresponding
first grooves 302 toward corresponding first ridges 308. Upon removal
of the applied force to the vial when the tabs are positioned at
the distal ends of the first grooves and are ready to traverse the
first ridges, the rotational biasing tension of resilient member
330 forces ring 320 to rotate in a direction from first grooves
302 to second grooves 304 (depicted by arrow 324 in FIG. 13). The
rotation of the ring causes tabs 322 to traverse their corresponding
first ridges 308 and travel toward their corresponding second ridges
310. However, each tab 322 is effectively prevented from immediately
traversing a corresponding second ridge 310 because a corresponding
barrier 326 disposed in the channel blocks access to the corresponding
second ridge 310 and second groove 304. Thus, the tabs engage with
their corresponding barriers (depicted as tab 322 in dashed lines
abutting barrier 326 in FIG. 13).
The rotational biasing tension of resilient member 330 is typically
greater than its axial biasing tension, such that the locking arrangement
between the tabs and barriers suspends movement of the vial and
ring within the shield in a substantially similar manner as described
above for the syringes illustrated in FIGS. 9-12. An appropriate
force applied to the vial in the direction of the vial proximal
end (e.g., caused by a pull of the plunger to aspirate fluid into
the vial cavity) forces the vial and ring toward the shield proximal
end until tabs 322 disengage from their corresponding barriers 326
and are received in their corresponding valleys 309. Specifically,
each tab 322 moves within the channel along an adjacent side of
a corresponding barrier 326 (depicted by arrow 340 in FIG. 14) toward
a corresponding valley 309 as the ring and vial are withdrawn from
the shield proximal end. Upon disengagement of the tabs with the
barriers, the ring is immediately rotated within the shield due
to the rotational biasing tension applied by the resilient member.
The ring and vial may also continue to be axially displaced toward
the shield proximal end until the tabs are completely received in
their corresponding valleys. The rotation of the ring causes tabs
322 to move within their corresponding valleys 309 toward corresponding
second ridges 310 until each tab engages an adjacent side of its
second ridge and is beyond the barrier within the corresponding
channel (depicted by arrow 342 and tab 322 shown in dashed lines
in FIG. 14). When the tabs engage the adjacent sides of their corresponding
second ridges, the ring and vial are locked in position within the
shield. It is noted that the tabs, ridges, valleys and barriers
are all typically dimensioned such that each tab is appropriately
displaced within a corresponding valley and incapable of traversing
a corresponding second ridge immediately after disengaging with
a corresponding barrier. It is further noted that the axial and
rotational biasing tension applied by the resilient member may be
modified to facilitate automatic travel of the tabs within corresponding
channels to a locking position in corresponding valleys when the
tabs traverse corresponding first ridges.
Tab 322 is released from valley 309 upon application of an appropriate
force to vial 312 (e.g., a push of the plunger into the vial to
fully expel fluid from the vial and needle) that overcomes the axial
biasing tension of resilient member 330 applied to the ring and
vial. As the vial moves axially within the shield toward the shield
distal end, each protrusion 314 on the vial engages ring 320 (FIG.
15) causing the ring to move axially with the vial. Removal of the
applied force to the vial when each tab 322 is in position to traverse
its corresponding second ridge 310 results in rotation of the ring
by the resilient member (depicted by arrow 344 in FIG. 15). Consequently,
tabs 322 traverse their corresponding second ridges 310 and enter
corresponding second grooves 304. The axial biasing tension of the
resilient member subsequently acts upon ring 320 and vial 312 forcing
both toward the shield proximal end and causing tabs 322 to travel
accordingly in their corresponding second grooves 304 (depicted
by arrow 346 and tab 322 in dashed lines in FIG. 15).
It will be appreciated that the safety syringe device of the present
invention may be implemented in many ways in addition to the exemplary
embodiments described above and illustrated in the drawings.
The shield and shield cavity may have any geometric configuration
and be constructed of any material suitable for facilitating operation
of the device. The shield may further include any number of channels
(e.g., one channel) disposed at any location around the circumference
of the interior of the shield. The channels may extend any distance
along the length of the shield. The ridges and valleys of each channel
may have any geometric configuration suitable for facilitating operation
of the device. Similarly, the shield may employ any number of barriers
corresponding to the number of channels, and each barrier may have
any geometric configuration suitable for facilitating operation
of the device. Any number of flanges may be disposed on the shield
at any suitable location.
The vial may have any geometric configuration and may be constructed
of any material suitable for facilitating operation of the device.
Any number of first and second protrusions (e.g., one first protrusion
and one second protrusion) corresponding to the number of channels
on the shield may be disposed on the exterior surface of the vial
at any suitable location. Alternatively, the vial may include a
single protrusion per shield channel. The protrusions may be of
any geometric configuration suitable for operation of the device.
Any number of vial flanges may be disposed at any suitable locations
along the vial. The vial distal end may be configured to attach
to a vacuum needle assembly in any suitable manner (e.g., threaded
attachment, frictional fit, etc.).
The ring may be constructed of any suitable material and include
any number of tabs (e.g., a single tab) disposed at any location
along its outer surface. The tabs may have any geometric configuration
suitable for operation of the device. The resilient member may also
be constructed of any suitable material and have any configuration
suitable for operation of the device. A rotational biasing tension
may be loaded into the resilient member during assembly of the device
or incorporated into the design of the resilient member, and the
rotational biasing tension may be varied to any suitable degree
with respect to the axial biasing tension of the resilient member.
The resilient sealing member may have any geometric configuration
suitable for operation of the device and may be constructed of any
material suitable for operation of the device.
From the foregoing description, it will be appreciated that the
invention makes available a novel safety syringe device for a single
use of a vacuum needle.
Having described preferred embodiments of a new and improved safety
syringe device, variations and changes will be suggested to those
skilled in the art in view of the teachings set forth herein. It
is therefore to be understood that all such variations, modifications
and changes are believed to fall within the scope of the present
invention as defined by the appended claims. |