Syringe needle abstract
An automatic grinder for grinding a syringe needle point includes
a holder for holding a tube to be ground, a grinder, a hold-angle
changer to change the angle at which the tube is held, a device
to change the angular alignment of the tube by rotating the tube
about its axis, a grinding volume changer to change the spacing
between the holder and the grinder, a reciprocator to reciprocate
the tube holder relative to the grinder for carrying out a grinding
operation, a space adjuster to compensate for wear of the grinding
surface in the grinder, and a grinding controller for automatic
coordination of these units according to a preset program.
Syringe needle claims
What I claim is:
1. An automatic grinder device for grinding a syringe needle point,
said grinder device comprising:
tube holder means for supporting in parallel alignment a plurality
of syringe needle tubes, said tube holder means comprising two holding
plates for clamping therebetween the tubes;
a grinder having a grinding surface positioned adjacent said tube
holder means and spaced therefrom by a spacing;
support angle changer means for changing the position of said tube
holder means and thereby the angle at which tubes supported by said
tube holder means extend toward said grinding surface of said grinder;
rotation means for changing the rotational angular alignment of
tubes supported by said tube holder means by rotating the tubes
about their longitudinal axes, said rotation means comprising means
for moving at least one of said holding plates in a longitudinal
direction across tubes held between said holding plates;
said tube holder means further including tube height adjusting
means, provided on one of said holding plates at an end thereof
at which tubes supported thereby are pressed by said grinder, for
adjusting the pressure exerted on the tubes by said grinder;
said tube holder means further including space adjusting means
for separating said two holding plates by an adjustable predetermined
distance, to thereby enable said tube holder means to accommodate
tubes of varying diameter;
grinding volume changer means for moving said grinder across said
spacing toward tubes supported by said tube holder means by relatively
greater or lesser amounts in accordance with a predetermined volume
to be ground from the tubes;
reciprocater means for reciprocating said tube holder means and
tubes supported thereby across said grinding surface of said grinder
in a direction such that all of the tubes are sequentially and equally
ground by said grinding surface;
space adjuster means for determining changes in said spacing due
to wear of said grinder and for causing said grinding volume changer
means to move said grinder toward said tube holder means until said
spacing is corrected to a predetermined value; and
grinding control means for controlling the sequence of operation
of the above-mentioned said means in accordance with a predetermined
program.
2. An automatic grinder device as claimed in claim 1 wherein the
portions of said holding plates which contact tubes are provided
with friction resistance members.
3. An automatic grinder device as claimed in claim 1 wherein said
one movable holding plate comprises a slide plate supported by bearings.
4. An automatic grinder device as claimed in claim 1 wherein said
tube height adjusting means comprises a plate removably attached
to said one holding plate by fastening means, and cam means on said
one holding plate and bearing against said plate for adjusting the
relative position thereof with respect to said one holding plate.
5. An automatic grinder device as claimed in claim 4 wherein an
edge of said plate contacts tubes supported by said two holding
plates, said edge being provided with a cushioning material.
6. An automatic grinder device as claimed in claim 1 wherein said
space adjusting means comprises a bar of predetermined thickness
positioned in longitudinal facing grooves formed in said two holding
plates.
7. An automatic grinder device as claimed in claim 1 wherein said
means for moving comprises means for acting at both opposite ends
of the movable holding plate.
8. An automatic grinder device as claimed in claim 7 wherein said
acting means comprises at least one oil-pressure cylinder.
9. An automatic grinder device as claimed in claim 1 wherein said
support angle changer means comprises means for causing said tube
holder means to rotate about a longitudinal pivot extending through
the tips of all tubes supported by said tube holder means, said
longitudinal pivot extending parallel to the turning axis of said
grinder.
10. An automatic grinder device as claimed in claim 9 wherein
said means for causing said tube holder means to rotate includes
an oil-pressure cylinder.
11. An automatic grinder device as claimed in claim 1 wherein
said grinding volume changer means comprises a slide base supporting
said tube holder means for movement toward said grinder, and a saddle
supporting said grinder for movement toward said tube holder means.
12. An automatic grinder device as claimed in claim 11 further
comprising an oil-pressure cylinder for moving said slide base toward
said saddle, and a pulse motor or servo motor for moving said saddle
toward said slide base.
13. An automatic grinder device as claimed in claim 11 wherein
said slide base is mounted on a grinder table, and said reciprocater
means comprises means for moving said grinder table along a table
bed.
14. An automatic grinder device as claimed in claim 13 wherein
said means for moving said grinder table comprises an oil-pressure
cylinder.
15. An automatic grinder device as claimed in claim 1 wherein
said space adjuster means comprises:
(a) a space presetting means to set said spacing between said tube
holder means and said grinding surface of said grinder at said predetermined
value;
(b) a space detecting means to detect the actual value of said
spacing between said tube holder means and said grinding surface
of said grinder; and
(c) a control means to supply a space correction signal to said
grinding volume changer means when a difference is found between
said predetermined value set by said space presetting means and
said actual value detected by said space detecting means.
16. An automatic grinder device as claimed in claim 15 wherein
said space detecting means comprises an air micrometer.
17. An automatic grinder device as claimed in claim 1 wherein
said control means includes means for leveling all tubes supported
by said tube holder means by operation of said rotation means.
Syringe needle description
BACKGROUND OF THE INVENTION
Conventionally the grinding of a syringe needle point is done by
traversing a plurality of tubes which are joined and aligned by
a tape along the grinding surface of a grinder with the ground plane
of the tubes matching the plane of the grinding surface of the grinder.
Grinding takes place in a plurality of steps with the longitudinal
angle of the tube to the grinding plane and the angular alignment
of the tube about its axis being varied, whereby a syringe needle
point with a main bevel and a side bevel can be produced.
In such a formation of the syringe needle point, as stated above
a plurality of tubes are simultaneously ground. Therefore, the tube
holder must extend in a horizontal direction, the holding pressure
on all tubes must be uniform, the tips of the tubes being ground
must be only minimally deflected so that slack will not occur even
after a long period of service, and the angular alignment of each
tube about its axis must be changed smoothly, reliably and uniformly.
For the sake of producing a syringe needle of high quality by exact
grinding, the angle of the tube to the grinding plane and the angular
alignment of the tube about its axis must be precisely changed.
When the grinding surface of the grinder becomes worn due to repeated
use of the machine, the space between the grinding surface of the
grinder and the ground plane of the tube must be adjusted to compensate
for wear so that such space can always be maintained constant.
To the best knowledge of the inventor, there is no grinder for
grinding a syringe needle point which fully meets all of these requirements.
The conventional tube holder holds the tube with difficulty, and
the position of the held tube is not always satisfactory, thus calling
for fine adjustment by a skilled worker.
Also a high degree of manual skill is needed for smooth, reliable
and uniform rotation of the tube to change the angular alignment
of the tube about its axis to carry out side bevel grinding.
As for the wear of the grinding surface of the grinder, a syringe
needle point which has been ground at an empirically presumed timing
of the grinding surface is inspected. If it is determined that a
shortage of grinding of the tube is developing or has developed,
the degree of shortage is checked by a micrometer or a magnifying
glass, and the grinding surface of the grinder is moved closer to
the tube by a distance corresponding to the amount of wear, and
a corrective grinding operation is performed.
The corrective grinding operation also calls for a high degree
of manual skill, and even such high skill cannot cope with a fine
degree of wear of the grinding surface. Thus, the result of grinding
becomes poor with wide variations in the grinding volume depending
on the amount of correction, and syringe needles with irregular
dimensions are produced. In the case of mass production, it is difficult
to obtain products of uniform quality.
For these reasons, in conventional syringe needle point grinding
operations a skilled worker has to continuously monitor the condition
of the tube held in the tube holder, the angular alignment of the
tube about its axis, and the condition of wear of the grinding surface
of the grinder. Accordingly, full automation of the grinding operation
has been deemed impracticable.
SUMMARY OF THE INVENTION
According to the present invention, all the above obstacles to
the full automation of the grinding operation are eliminated and
the syringe needle point is fully automatically ground.
The primary object of the present invention is to provide an automatic
grinder for grinding a syringe needle point automatically without
the need for skilled labor during the grinding operation.
Another object of the present invention is to provide such an automatic
grinder which includes a tube holder which assures accurate holding
of a tube with no need for special adjustment by a skilled worker.
Still another object of the present invention is to provide such
an automatic grinder which assures a smooth, reliable, uniform and
automatic rotation of the tube about its axis to change the angular
alignment of the tube for side bevel grinding, without the need
for manual skill.
Still another object of the present invention is to provide such
an automatic grinder which assures an automatic correction of the
grinder position to compensate for wear of the grinding surface
of the grinder without the need for skilled labor.
Still another object of the present invention is to provide such
an automatic grinder which can compensate for even minor wear of
the grinding surface, thereby assuring products of uniform quality.
BRIEF DESCRIPTION OF THE DRAWINGS
The automatic grinder according to the present invention will be
more exactly understood from the following detailed description
of the invention with reference to the attached drawings which are
illustrative and exemplary only and which do not limit the scope
of the invention, and wherein:
FIG. 1 is a plan view of the grinder of the invention;
FIG. 2 is a side view, partially in section, of a portion of the
grinder;
FIG. 3 is a section of the grinder table taken along line A--A
in FIG. 1;
FIG. 4 and FIG. 5 are respectively a plane view and a backside
view partially showing the grinder table;
FIG. 6 shows perspective views of the angular table, the angular
table guide and one of the tube holder guides, and a vertical section
view showing the other of the tube holder guides;
FIG. 7 and FIG. 8 are respectively a plane view and a front elevation
view of the tube holder;
FIG. 9 is a section along line B--B of FIG. 7;
FIGS. 10 11 and 12 are respectively a plan view, a front elevation
view and a side view of the slide plate drive;
FIGS. 13 and 14 are respectively a side view and a partially enlarged
section of the air nozzle structure;
FIG. 15 is a block diagram of the controller;
FIGS. 16(A) through (E) are views illustrating the principle of
grinding a tube;
FIGS. 17(A) through (F) are schematic diagrams illustrating the
action of the slide plate; and
FIG. 18 is a flow chart illustrating the control program.
DETAILED DESCRIPTION OF THE INVENTION
Referring to the attached drawings, an embodiment of the present
invention will now be described. In the Figures, like symbols denote
like parts.
With reference to FIGS. 1 to 6 and as particularly clearly illustrated
in FIG. 2 a table bed 1a and a saddle bed 1b are integrated to
form a mount 1. A grinder table 2 is positioned on the table bed
1a, and a saddle 3 is positioned on the saddle bed 1b.
The underside of grinder table 2 has therein grooves matching ribs
1c formed on the top side of the table bed 1a, such that the grinder
table 2 is free to slide on the table bed 1a in the longitudinal
direction. An oil-pressure cylinder 4 is connected to both grinder
table 2 and the undersurface of the table bed 1a, such that the
grinder table 2 may be, as described below, reciprocated over the
table bed 1a by the oil-pressure cylinder 4.
On both ends of the table bed 1a there are provided limit switches,
not shown in the drawings, which detect and act when the grinder
table 2 reaches the end of the table bed 1a. The action of these
limit switches stops operation of oil-pressure cylinder 4. A slide
base 5 is positioned at the top center of the grinder table 2 shown
most clearly in FIGS. 4 and 5.
Ribs 2a are formed in the top surface of the center portion of
the grinder table 2. Ribs 2a are formed to extend in a direction
orthogonal to the direction of movement of the grinder table 2 on
the table bed 1a. That is, ribs 2a extend toward the saddle 3. Grooves
which match ribs 2a are formed in the underside of the slide base
5 such that the slide base 5 is slidable in the direction of ribs
2a on the grinder table 2. Guide pieces 6 are attached to grinder
table 2 on opposite sides of the slide base 5 such that slide base
5 slidably contacts and is guided by guide pieces 6. The slide base
5 is driven for displacement between forward and backward positions
thereof by oil-pressure cylinder 7 which is fixed to the top of
the grinder table 2. Oil-pressure cylinder 7 is equipped with a
fine stroke adjusting mechanism 9 which has a dial plate 8 and which
controls the forward and backward displacements of the slide base
5. Such forward and backward displacements of slide base 5 determine
the amount of side bevel grinding, indicated by y in FIG. 16(D).
Fine stroke adjusting mechanism 9 includes contact members provided
at the rear of the cylinder body and at the rear of the piston rod
of the oil-pressure cylinder 7 whereby movement of the piston rod
is stopped when the contact member of the piston rod contacts the
contact member of the cylinder body as the piston rod moves forward.
The contact member of the piston rod is adjustably screwed into
the outside of the piston rod, so that rotation of such contact
member will adjust the relative position thereof, and the allowed
amount of displacement of the piston rod, in the axial direction
of the piston rod. The dial plate 8 turns together with the contact
member of the piston rod to give a calibrated reading of the length
of the stroke.
As shown in FIGS. 1 and 3 to 5 on the slide base 5 there are positioned
a pair of angular table guides 10 which support a tube element or
tube holder 11 through an angular table or support 12 tube element
or tube holder guides 13 and 14 and a block 15.
As shown in FIG. 6 the angular table guides 10 are plates, each
of which has in one corner thereof an arc-shaped notch. The table
guides extend toward and parallel to the direction of the saddle
3. The inner portion of the surface of the notch of each angular
table guide 10 has formed therein an arc-shaped guide groove 10a.
Thus, each guide groove 10a is formed in an arc which extends in
a vertical plane parallel to the direction of movement of the slide
base 5 i.e. in a vertical plane extending in the direction of the
saddle 3.
The angular table 12 is positioned between the angular table guides
10. As illustrated in FIG. 6 opposite ends or sides of the angular
table 12 are provided with arc-shaped guide pieces 12b which slidably
fit within respective angular table guides 10. The angle of the
angular table 12 can be changed by causing the guide pieces 12b
to slide along respective of the guide grooves 10a. The angular
table 12 is approximately T-shaped in section, and the mid-portion
of the top surface of the angular table is lower than the opposite
end portions thereof.
The arc center of the guide grooves 10a on the angular table guides
10 constitutes the grinding position for the tip of a tube element
or tube 18 to be ground. Thus, as indicated in FIG. 3 the tube
element 18 is held in the tube element holder 11 with the tip of
the tube element 18 positioned at the arc center.
As shown in FIGS. 3 to 5 fitting arms 12c extend horizontally
from the back side of the angular table 12 and are connected to
oil-pressure cylinders 19. Oil-pressure cylinders 19 are mounted
at an inclination to the slide base 5 and are paired to operate
simultaneously. The angular table 12 is movable to two different
angle positions by means of the oil-pressure cylinders 19 thereby
changing the support angle of the tube-element 18 relative to a
grinding surface 75a of a grinding wheel 75.
As shown in FIG. 3 the two angle positions of the angular table
12 are set by upper limit stoppers 20 and by lower limit stoppers
21. The upper limit stoppers 20 are formed by bolts screwed into
metal members 22 provided at the top rear portions of the angular
table guides 10. The lower ends of upper limit stoppers 20 are adapted
to bear against matching upper surfaces of arms 12a extending from
angular table 12 to thereby define an upper angle position of table
12. The required upper angle position can be adjusted in a vertical
direction by rotation of upper limit stoppers 20 with respect to
members 22.
As indicated in FIGS. 3 and 5 the lower limit stoppers 21 have
on the top surfaces thereof inclined projections which abut or bear
against bottom sloped surfaces at the ends of arms 12a to thereby
define a bottom angle position of table 12. The lower limit stoppers
21 have extending therethrough male screws 24. The male screws 24
are rotatably fitted through metal members 23 of the slide base
5 at positions below the arms 12a. When male screws 24 are turned,
the lower limit stoppers 21 are free to move forward or backward
in a direction of displacement over the slide base 5. Thereby, the
position of contact of the top inclined surfaces of the lower limit
stoppers 21 with the bottom surfaces of the arms 12a will be changed,
and the limit of the lower angle position of the angular table 12
can be adjusted.
The angular table 12 is moved to the position of the upper limit
stoppers 20 when the oil-pressure cylinders 19 are OFF and retracted,
and to the position of the lower limit stoppers 21 when cylinders
19 are ON and extended. An angular displacement of the angular table
12 causes the tube element holder 11 supported by the angular table
12 to be similarly angularly displaced, and thus the support angle
of the tube element 18 is altered.
Accordingly, the support angle of the tube element 18 with the
grinding surface 75a of the grinding wheel 75 is changed, and the
grinding angles .alpha., .beta. of the main bevel and side bevel
which are indicated in FIGS. 16(B), (C) and (D) may be set at various
values.
Plates 25 having angle indicia thereon, are fixed to angular table
guides 10 and register angle arrows 26 are fixed to the angular
table 12 as shown in FIGS. 2 4 and 5.
The tube element holder guides 13 and 14 are fixed to the top of
opposite ends of the angular table 12. As shown in FIGS. 4 to 6
one of the holder guides 13 has formed therein a V-shaped groove
13a, while the other holder guide 14 has formed therein a concave
groove 14a which receives a block 15 having therein a V-shaped groove
15a matching V-shaped groove 13a. V-shaped groove 13a and V-shaped
groove 15a are on opposite sides of table 12 and face each other.
Block 15 is freely movable in the concave groove 14a in a direction
parallel to V-shaped groove 13a in holder guide 13. Bolts 16 extend
through holes 14b in holder guide 14 and are screwed into the outer
or rear surface of block 15. Vertically midway between holes 14b
in the holder guide 14 i.e. at vertical mid-height of the holder
guide 14 there is provided a through hole 14c. A pressure member
or push rod 47 illustrated in FIGS. 10 and 11 of a slide plate
drive 43 to be described below, movably passes through hole 14c.
As shown in FIGS. 4 to 6 block 15 is normally withdrawn to the
innermost position of the concave groove 14a by the elasticity of
springs 17 and when a force overcoming the elasticity of springs
17 is applied from pressure member 47 to the block 15 the block
15 moves in a direction toward the V-shaped groove 13a.
The tube element holder 11 fits within and between the V-shaped
grooves 13a and 15a, and is held therebetween and clamped by the
forward movement of the block 15. The tube element holder 11 is
designed such that, as illustrated in FIGS. 7 to 9 a plurality
of tube elements 18 can be supported in a parallel manner between
a pair of holding plates. The pair of holding plates include an
oblong body 27 and a similarly oblong cover 28. At internally opposed
positions at one end of holder 11 are formed V-shaped grooves 27a
and 28a which extend over the entire lengths of body 27 and cover
28 respectively. During the grinding process, a tube element 18
is pressed against the oblong body 27 by the grinding surface 75a
of rotating grinding wheel 75.
Between the V-shaped grooves 27a and 28a, as shown in FIG. 9 is
interposed a space adjusting columnar bar 29 to adjust the space
between the body 27 and the cover 28 of the holder 11 in accordance
with the outer diameter of the tube element 18 to be ground. Inside
of the holding plate body 27 on the side thereof opposite groove
27a, there is provided a longitudinal slide plate 31 fitted on a
slide needle bearing 30 and extending over substantially the entire
length of body 27. The outer or top side of slide plate 31 is coated
with a friction resistance member 32 such as a rubber plate. Inside
of the holding plate cover 28 on the side thereof opposite groove
28a, there is provided a longitudinal friction resistance member
33 such as a rubber plate, which faces the friction resistance
member 32.
The degree of or position to which the tube element 18 is pressed
by the grinding wheel 75 toward the holding plate body 27 is determined
by a height adjusting plate 34 which has a width equal to the adjacent
portion of holding plate body 27 and which is bolted by bolts 35
to holding plate body 27 such that plate 34 can be tightened, loosened
and vertically moved. Notches 34a are formed at equal intervals
in the longitudinal direction of height adjusting plate 34 and
cams 36 are rotatably mounted on holding plate body 27 to fit within
notches 34a. Rotation of cams 36 causes a relative vertical shift
of height adjusting plate 34 with respect to holding plate body
27. On opposite sides of each notch 34a, four equally spaced bolt
guide slots 37 extend through plate 34. Slots 37 extend in the direction
of vertical adjusting movement of height adjusting plate 34. Bolts
35 extend through slots 37 and by rotation of bolts 35 height adjusting
plate 34 can be tightened to or loosened from the holding plate
body 27.
The top side of height adjusting plate 34 i.e. the side thereof
which comes into contact with the tube element 18 when the tube
element 18 is held between the two friction resistance members 32
and 33 is coated with Teflon to prevent the tube element 18 from
being abraded when held or turned.
Bolts 38 extend through the body 27 and the cover 28 of the holder
11 at positions between space adjusting bar 29 and height adjusting
plate 34. Bolts 38 are spaced at equal intervals, and by unbolting
bolts 38 the body 27 and the cover 28 of the holder 11 can be disassembled.
Knobs 39 are provided for the removal of holding plate cover 28
handles 40 are provided for grasping body 27 and guides 41 are
provided for receipt in grooves 13a and 15a.
Use of the tube element holder 11 will now be described. First,
the bolts 38 are loosened to remove the cover 28 and the body 27.
Next a space adjusting bar 29 of a size such that the tube element
18 can be firmly held horizontally between the body 27 and the cover
28 depending on the outer diameter of the tube element 18 to be
ground, is inserted in the V-shaped groove 27a of the body 27.
Then a required number of tube elements 18 are positioned on the
friction resistance member 32 with the protruding ends of elements
18 evenly aligned by a piece of tape.
Next the cover 28 is replaced on the body 27 and the body 27 and
the cover 28 are firmly fastened together by fastening the bolts
38.
The tape is then removed from the ends of elements 18.
Then, with the bolts 35 loosened, the cams 36 are turned until
the top side of height adjusting plate 34 presses against each tube
element 18. With the elements 18 in this pressed condition the bolts
35 are tightened to thereby fix height adjusting plate 34 to the
body 27.
Thus, the tube elements 18 are fixed in the tube element holder
11.
The tube elements 18 can be turned about their respective axes
by moving the slide plate 31 longitudinally over bearing 30.
As indicated in FIG. 1 on both sides of the angular table 12 there
are installed a pair of slide plate drives 42 and 43 which are fixed
to the angular table 12 and to the tube element holder guides 13
and 14 respectively.
As indicated in FIGS. 10 to 12 the slide plate drive 43 internally
supports an oil-pressure cylinder 44 for clamping the tube element
holder 11 and oil pressure cylinders 45 and 46 for moving the slide
plate 31. Push rods 47 48 and 49 are respectively connected to
oil-pressure cylinders 44 45 and 46. The oil-pressure cylinder
46 for the slide plate 31 is equipped with a fine stroke control
device 51 having a dial plate 50. The stroke of cylinder 46 can
be varied by control device 51 thereby changing the amount of shifting
of the slide plate 31. The fine stroke control device 51 may be
of known construction, such as the construction of fine stroke adjusting
mechanism 9 of oil-pressure cylinder 27 for the slide base 5.
The slide plate drive 42 internally supports oil-pressure cylinders
52 53 and 54 for moving the slide plate 31 and the push rods 55
56 and 57 are respectively connected to cylinders 52 53 and 54.
The oil-pressure cylinder 53 in a manner similar to that of cylinder
46 is equipped with a fine stroke control device 59 having a dial
plate 58 to make the stroke variable. The fine stroke control device
59 may be of known construction, such as that of fine stroke adjusting
mechanism 9.
The tip or free end of the push rod 47 contacts the approximate
mid-height position of the block 15 as shown in FIG. 6 when the
oil-pressure cylinder 44 is ON and extended, thereby pushing the
block 15 toward the holder guide 13 against the force of the springs
17. Thus, the gap between the V-shaped grooves 13a and 15a is narrowed
and the tube element holder 11 is clamped therebetween.
The push rods 48 and 49 and 55 56 and 57 are located adjacent
the sides of the respective tube element holder guides 13 and 14
and are moved forward in a respective direction toward the slide
plate 31 when the respective oil-pressure cylinders 45 and 46 or
52 53 and 54 are ON and extended. Thereby, the tips of the push
rods 48 and 49 or 55 56 and 57 contact one end of the slide plate
31 and longitudinally drive the slide plate 31 until the opposite
end of slide plate 31 contacts with the tips of the push rods 55
56 and 57 or 48 and 49 located ahead of the slide plate 31 to thus
limit the shifting of the slide plate 31.
The strokes and diameters of the oil-pressure cylinders internally
supported within the slide plate drives 42 and 43 are listed in
the following table.
______________________________________ Cylinders Stroke (mm) Diameter
(mm) ______________________________________ 44 for clamping holder
11 5 22 45 for moving slide plate 31 7 (maximum) 22 46 for moving
slide plate 31 12 16 52 for moving slide plate 31 6 22 53 for moving
slide plate 31 7 (maximum) 22 54 for moving slide plate 31 12 16
______________________________________
As indicated in FIG. 1 an air nozzle 60 is installed at the right
side of slide base 5 as viewed in the direction of movement of
the slide base 5 toward the saddle 3. Air nozzle 60 extends beneath
angular table 12 angular table guide 10 and the slide plate drive
43 and the tip of nozzle 60 extends to a position adjacent the
grinding surface of grinding wheel 75 to be described below. As
shown in FIGS. 13 and 14 air nozzle 60 is supported by a nozzle
holder 61 and a holder 62 and is thereby attached to an air nozzle
arm 63. The level of the tip of the air nozzle 60 substantially
corresponds to the vertical level of the tips of the tube elements
18 and of the center rotation of the grinding wheel 75. The holder
62 extends through the air nozzle arm 63 and is slidable forwardly
and rearwardly with respect thereto, but is prevented from rotation
with respect thereto by a key 64 attached between air nozzle arm
63 and holder 62. Air nozzle arm 63 has a dial plate 66 rotatably
fitted thereto by a ring 65.
The holder 62 extends through and is in threaded engagement with
dial plate 66. Accordingly, as a result of turning the dial plate
66 the holder 62 and the air nozzle 60 fixed thereto are slightly
moved forwardly or rearwardly in the direction of movement of the
slide base 5 toward the saddle 3 thereby effecting a fine positional
adjustment of the tip of nozzle 60.
The air nozzle arm 63 has a lower end connected to the piston rod
67a of an air nozzle cylinder 67 and has a slide bearing bushing
68 provided at the mid-height position thereof, with a guide bar
69 extending into bushing 68. One end of the guide bar 69 is fixed
to the top of the air nozzle cylinder 67. Therefore, the action
of air nozzle cylinder 67 causes a large forward or backward movement
of the air nozzle arm 63 along the guide bar 69 in the direction
of movement of the slide base 5 toward the saddle 3. Thus, the tip
of air nozzle 60 is movable up to the grinding surface 75a of the
grinding wheel 75. The air nozzle cylinder 67 is fixed to the right
side, as viewed in FIG. 1 of angular table guide 10 by means of
a fitting plate 70. A stopper for limiting the forward movement
of the air nozzle 60 is fixed to the right side of angular table
guide 10.
The saddle 3 as shown in FIGS. 1 and 2 has formed in the bottom
surface thereof grooves which match ribs 1d formed on the top side
of the saddle bed 1b, and saddle 3 is thus slidably mounted on the
saddle bed 1b for movement toward and away from the grinder table
2. On a bracket 1e of the saddle bed 1b there is supported a pulse
motor 72 and a gear box 73 connected to pulse motor 72. As shown
in FIG. 2 the saddle 3 has a downwardly depending central portion
3a through which is threadably extended a drive shaft 74 connected
via gear box 73 to pulse motor 72. Thus, rotation of the pulse motor
72 is transmitted via the drive shaft 74 to the depending central
portion 3a of the saddle 3 thereby moving the saddle 3 forwardly
or rearwardly in the direction of the drive shaft 74. The engaging
screws of the drive shaft 74 and the central portion 3a are designed
with such precision that one pulse of the pulse motor 72 causes
a shift of 0.01 mm of the central hanging portion 3a, i.e. of the
saddle 3.
On the portion of saddle 3 adjacent grinder table 2 there is provided
a grinding wheel 75 having a grinding surface 75a. The grinding
wheel 75 is connected via grinding support 80 pulleys 77 and 78
and the belt 79 to a drive motor 76.
FIG. 15 is a block diagram illustrating the control system of the
invention. A space detection unit 81 serves to detect the space
between the tip of the air nozzle 60 and the grinding surface 75a
of the grinding wheel 75 and to emit an electric signal representative
thereof. Detection unit 81 and air nozzle 60 may together form a
well-known air micrometer.
A space setting unit 82 serves to preset the space between the
tip of the air nozzle 60 and the grinding surface 75a of the grinding
wheel 75 by means of, for example, a digital switch. The preset
value of the space is equal to the standard space between the slide
base 5 to which the air nozzle 60 is attached and the grinding surface
75a of the grinding wheel 75 minus the length of the air nozzle
60 extending from slide base 5 when the space is detected.
From the characteristic of the air micrometer formed by the air
nozzle 60 and the space detection unit 81 there must be an optimum
value for detection of the space between the tip of the air nozzle
60 and the grinding surface 75a of the grinding wheel 75 and usually
this value is taken as the preset value for the space setting unit
82. When the standard space between the slide base 5 and the grinding
surface 75a of the grinding wheel 75 is changed, the space between
the tip of the air nozzle 60 and the grinding surface 75a of the
grinding wheel 75 must always be optimized for space detection through
adjustment of the length of the air nozzle 60 extending from slide
base 5. This is done by moving nozzle 60 forwardly or rearwardly
by rotation of the dial plate 66.
The output of the space setting unit 82 is, as is the output of
the space detection unit 81 given as an electric signal to a comparison
unit 83. The comparison unit 83 compares the space value detected
by the detection unit 81 and the space value set by the setting
unit 82. When there is a difference between these two values and
the difference exceeds the value set by a tolerance setting unit
84 such difference is given as an electric signal.
A grind shift setting unit 85 serves to preset a forward shift
of the grinding sheel 75 from the standard space. Depending on the
mode of grinding, usually several values are available.
In the present embodiment the total grinding volume is split into
four SETS, which are stored in the grind shift setting unit 85.
The grinding wheel shift selecting unit 86 serves to select the
shift volume and direction (forward or backward) of the grinding
wheel 75 based on the output of the comparison unit 83 and the
output of the grind shift setting unit 85.
The shifting of the grinding wheel 75 is effected by the shifting
of the saddle 3.
A pulse motor drive 87 converts the output of the grindstone wheel
shift selecting unit 86 to a pulse signal and supplies such pulse
signal to the pulse motor 72 to thereby drive pulse motor 72.
The pulse motor 72 drives the saddle 3 by a minimum unit of length,
and this minimum unit is set for the tolerance setting unit 84
while the value of the minimum unit set for the grind shift setting
unit 85 is made equal to the minimum unit to drive the saddle 3
by the pulse motor 72.
An indication unit 88 digitally indicates the outputs of the space
setting unit 82 the space detection unit 81 and the comparison
unit 83 for the monitoring purposes.
An air nozzle drive 89 moves, by the action of the air nozzle cylinder
67 the air nozzle 60 to two positions, i.e. forward and backward
positions. The air nozzle 60 is set at the forward position for
the purpose of adjusting the space and at the backward position
for the purpose of grinding.
As for the characteristic of the air micrometer consisting of the
air nozzle 60 and the space detection unit 81 a space of about
0.30 mm between the tip of the air nozzle 60 and the detected surface,
i.e., the grinding surface 75a of the grinding wheel 75 is most
desirable for detection accuracy. Thus, the value for the space
setting unit 82 is set at 0.30 mm.
Meanwhile, the minimum unit for driving the saddle 3 by the pulse
motor 72 is, as mentioned above, 0.01 mm, and the values of the
minimum units set for the tolerance setting unit 84 and for the
grind shift setting unit 85 are also 0.01 mm.
A grinder table drive 90 serves to reciprocate the grinder table
2 for a grinding operation, and the output of drive 90 is transmitted
to the grinder table cylinder 4 to thereby drive the grinder table
2.
An angular table drive 91 depending on the mode of grinding, changes
the angle of the angular table 12 along the guide grooves 10a of
the angular table guides 10 and thus changes the angle at which
the tube elements 18 are held in relation to the grinding surface
75a of the grinding wheel 75. The output of drive 91 is transmitted
to the angular table cylinders 19.
A drive 92 drives the slide plate drives 42 and 43 thereby clamping
the tube element holder 11 for grinding, and driving the slide plate
31 for rotating each tube element 18 about its axis. The output
of drive 92 is supplied to the clamping cylinder 44 and to the slide
plate cylinders 45 and 46 and 52 53 and 54.
A slide base drive 93 serves to move the slide base 5 forward or
backward to change the spacing between the grinding wheel 75 and
the slide base 5 depending on the stage of grinding operation and
on the kind of material to be ground. The output of the slide base
drive 93 is supplied to the slide base cylinder 7.
FIG. 16 illustrates each stage of the grinding operation of a needle
tube element 18 to form a syringe. A tube element 18 in FIG. 16(A)
has a main bevel 18a therein, as shown in FIG. 16(B). Next, the
hold angle of the tube element 18 relative to the grinding surface
75a of the grinding wheel 75 is changed, and the slide plate 31
is moved by a first specific distance so that all tube elements
18 held by holder 11 are turned about their axes. Thus, as shown
in FIG. 16(C) one of the bevels 18b is ground. Then the slide plate
31 is moved by an amount equal to twice the first moved distance,
in a direction reverse to the earlier movement. As a result, the
tube elements 18 are turned in the opposite direction about their
axes. Thus as illustrated in FIG. 16(D), the other of the side bevels
18c is ground. FIG. 16(E) is an enlarged section view along line
A--A of FIG. 16(D).
FIG. 17 shows the sliding sequence of operations to move the slide
plate 31. In FIG. 17 the oil-pressure cylinder 44 for clamping
and the oil-pressure cylinders 45 46 52 53 and 54 for moving
the slide plate, when they have been changed to ON from OFF, or
when they are still ON, are shown with an arrow pointing toward
the slide plate 31 and when they have been changed to OFF from
ON, they are affixed with an arrow pointing in a reverse direction
away from the slide plate 31. Only one typical tube element 18 is
illustrated in its initial crude state, i.e. not illustrating profile
changes due to grinding. In FIG. 17(A) the cylinders 44 to 46 and
52 to 54 are shown in the OFF state, while in FIGS. 17(B) and (C)
leveling operations to straighten the row of tube elements 18 are
illustrated. In FIGS. 17(D) and (E), the operations for changing
the rotational positions of the tube element for the side bevel
grinding operations are illustrated. Main bevel grinding follows
the operation shown in FIG. 17(B), and side bevel grinding follows
each operation shown in FIGS. 17(D) and (E). The operations of FIG.
17 will be described in detail below, together with the entire operation.
In the automatic grinder for forming a syringe needle point thus
constructed, when the grinding wheel 75 is replaced with a new one,
the manual operation described below takes place, and thereafter
with a wearing of the grinding wheel 75 as the result of automatic
grinding, the grinding operation is automatically adjusted.
As shown in the embodiment illustrated above, the amounts of movement
for the grind shift, the slide base shift, the change of the hold
angle of the tube element 18 and the change of the angular position
of the tube element 18 about its axis are variable to desired or
required values. Not only one, but also several modes of grinding
can be executed with changes in the tube element diameter, the grinding
length and the grinding angle.
The operation of the device of the invention and the grinding operation
achieved thereby will now be described.
Initially, the following exemplary and non-limiting values will
be established:
Setting for space setting unit 82=0.30 mm.
Value for tolerance setting unit 84=0.01 mm.
Grind shift setting unit. Shift (x in FIG. 16(B)) of the grinding
wheel 75 for grinding the main bevel 18a is set in SET 1 through
SET 4 to thus grind the main bevel in four sets or stages. The
ratio is 70% for SET 1 15% for SET 2 10% for SET 3 and 5% for
SET 4.
Slide base cylinder 7. The stroke is set equal to the shift (y
shown in FIG. 16(D)) of the slide base for grinding the side bevels
18b and 18c.
Upper limit stoppers 20. Set to the grinding angle (.alpha. in
FIGS. 16(B), (C) and (D)) for the main bevel 18a.
Lower limit stoppers 21. Set to the grinding angle (.beta. in FIGS.
16(C) and (D)) for the side bevels 18b and 18c.
Slide plate cylinders 46 and 53. Set to a stroke which turns tube
element 18 just by the grinding angle (.gamma. in FIG. 16(E)) for
the side bevels 18b and 18c. This stroke depends on the outer diameter
of the tube element 18. Assume FIG. 17 shows setting of 4 mm.
The position of origin when the grinding wheel 75 is renewed is
set according to (A) and (B) below, to be ready for an automatic
grinding operation:
(A) With the slide base 5 and the saddle 3 at their rearward or
spaced apart positions, the angular table cylinders 19 are set ON,
and the angular table 12 is set to the angle .alpha. for grinding
the main bevel 18a of the tube element 18. The saddle 3 is moved
toward the grinder table 2 so that the tip of the tube element 18
will be contacted by the grinding surface 75a of the grinding wheel
75.
(B) In this state the air nozzle cylinder 67 acts to move the air
nozzle 60 forwardly. Then, watching the indication unit 88 shown
in FIG. 15 by turning the dial plate 66 the tip of the air nozzle
60 is brought close to the grinding surface 75a of the grinding
wheel 75 i.e. to a spacing of 0.30 mm equal to the set value of
the space setting unit 82.
Thereafter automatic grinding of the tube element point is achieved
according to the program shown in FIG. 18.
Next the process of grinding the needle point is described.
Controlling of the process is achieved by means of the respective
controls in the pulse motor drive 87 the air nozzle drive 89 the
grinder table drive 90 the angular table drive 91 and the slide
plate drive 92 but the following description deals only with the
movement of the driven object.
(1) Insertion of the tube element holder 11.
The tube element holder 11 is inserted between the block 15 and
the tube element holder guide 13. Thereby, the tube element holder
fitting guides 41 are positioned within the V-shaped groove 13a
and the V-shaped groove 15a.
(2) The clamping cylinder 44 . . . ON
The clamping cylinder 44 of the slide plate drive 43 is set ON
to move the push rod 47 forward. Thereby a force overcoming the
springs 17 acts to move the block 15 toward the V-shaped groove
13a. As a consequence, the space between the V-shaped groove 13a
and the V-shaped groove 15a is narrowed and the tube element holder
11 is clamped.
(3) The slide plate cylinder 46 . . . ON
As indicated in FIG. 17(B), cylinder 46 moves the slide plate 31
leftwardly until its left side contacts the push rods 55 56 and
57 and as a consequence all the tube elements 18 are simultaneously
rotated.
(4) Slide plate cylinder 52 . . . ON
Slide plate cylinder 45 . . . ON
Air nozzle cylinder 67 . . . OFF
By the operation of these cylinders, as indicated in FIG. 17(C),
the left side of slide plate 31 is pushed by the push rod 55 of
the cylinder 52. The right side of the slide plate 31 is pressed
by the push rod 49 of the previously actuated oil-pressure cylinder
46. However, since the diameter of the cylinder 52 is larger than
that of the cylinder 46 the slide plate 31 is moved in a direction
back toward its original position (i.e. to the right) by the total
stroke of the cylinder 52 that is by the same distance it was moved
in step (3), thereby bringing the tube element 18 to the neutral
position. Meanwhile, the oil-pressure cylinder 45 is also ON, but
this does not affect the movement of slide plate 31.
At the same time, the air nozzle cylinder 67 which has been ON
(when the grinding process is repeated), is set OFF and the air
nozzle 60 is retracted.
Thus by the leveling actions of steps (3) and (4), the tube elements
18 are turned in opposite directions by shifting the slide plate
31 and all the tube elements 18 are arranged straight on the tube
element holder 11.
(5) Pulse motor 72 . . . ON, OFF (SET 1)
The saddle 3 is moved forward, i.e. toward grinder table 2 just
by the shift of SET 1 in the grind shift setting unit 85 and as
a consequence the grinding wheel 75 moves forward.
(6) Grinder table cylinder 4 . . . ON, OFF
The grinder table 2 is moved from left to right as shown in FIG.
1.
(7) Pulse motor 72 . . . ON, OFF (SET 2)
The saddle 3 and the grinding wheel 75 are moved forward just by
the shift of SET 2 in the grind shift setting unit 85.
(8) Grinder table cylinder 4 . . . ON, OFF
(9) Pulse motor 72 . . . ON, OFF (SET 3)
The saddle 3 and the grinding wheel 75 are moved forward just by
the shift of SET 3 in the grind shift setting unit 85.
(10) Grinder table cylinder 4 . . . ON, OFF
The grinder table 2 is moved from the left to right as shown in
FIG. 1.
(11) Pulse motor 72 . . . ON, OFF (SET 4)
The saddle 3 and the grinding wheel 75 are moved forward just by
the shift of SET 4 in the grind shift setting unit 85.
(12) Grinder table cylinder 4 . . . ON, OFF
The grinder table 2 is moved from right to left as shown in FIG.
1.
In steps (6), (8), (10) and (12) of the above grinding process,
including steps (5) to (12), the grinding of the main bevel 18a
is achieved in four stages.
(13) Angular table cylinders 19 . . . ON
Slide base cylinder 7 . . . ON
Slide plate cylinder 53 . . . ON
Slide plate cylinder 54 . . . ON
Slide plate cylinder 46 . . . OFF
When the angular table cylinders 19 are set ON, the angle of the
angular table 12 i.e. the hold angle of the tube element 18 is
changed, and the tube elements 18 which are held on the angular
table 12 by means of the holder 11 are set to the angle .beta.for
grinding the side bevels 18b and 18c.
At the same time the slide base cylinder 7 is set ON, and the slide
base 5 is moved forward, i.e. toward the grinding wheel, by just
the distance necessary for grinding the side bevels 18b and 18c.
At the same time, as indicated in FIG. 17(D), the slide plate cylinders
53 and 54 become ON, while the slide plate cylinder 46 becomes OFF.
As a consequence, the slide plate 31 is pushed from the left side
by the push rod 57 of the slide plate cylinder 54 and is moved thereby
in the right direction until the right side of slide plate 31 contacts
the push rod 48 of the slide plate cylinder 45. This movement causes
the tube elements 18 to be turned or rotated about their axes by
the angle .gamma.for grinding the side bevel 18b.
(14) Slide plate cylinder 52 . . . OFF
Though shown together with step (13) in FIG. 17(D), the action
of this cylinder does not move the slide plate 31.
(15) Grinder table cylinder 4 . . . ON, OFF
The grinder table 2 moves from left to right as shown in FIG. 1
and one of the side bevels 18a is ground.
(16) Slide plate cylinder 46 . . . ON
(17) Slide plate cylinder 45 . . . OFF
Slide plate cylinder 54 . . . OFF
As a result of steps (16) and (17), as illustrated in FIG. 17(E),
the slide plate 31 is pushed from the right side by the push rod
49 of the slide plate cylinder 46 and is moved leftward by a distance
equal to twice the leftward shift in step (14), until the left side
of the slide plate 31 contacts the push rod 56 of the slide plate
cylinder 53. As a consequence, the tube elements 18 are rotated
about their axes in a direction reverse to the direction of rotation
in step (14), and by twice the angular rotation thereof, i.e. by
twice angle .gamma., for grinding the other side bevel 18c.
(18) Grinder table cylinder 4 . . . ON, OFF
The grinder table 2 is moved from right to left as shown in FIG.
1 and the grinding of the other side bevel 18c takes place.
(19) Slide plate cylinder 52 . . . ON
Angular table cylinders 9 . . . OFF
Slide base cylinder 7 . . . OFF
As indicated in FIG. 17(F), when the slide plate cylinder 52 becomes
ON, the left side of slide plate 31 is pushed by the push rod 55
of the slide plate cylinder 52 and is moved to the right until its
right side contacts the push rod 49 of the slide plate cylinder
46 and thereby the tube element 18 is restored to the neutral position.
At the same time the angular table cylinders 19 become OFF, and
thereby the inclination of the angular table 12 i.e. the hold angle
of the tube element 18 is restored to the original angle for grinding
the main bevel 18a.
At the same time the slide base cylinder 7 becomes OFF, and thereby
the slide base 5 is moved back to the original position for grinding
the main bevel 18a.
(20) Pulse motor 72 . . . ON, OFF
The saddle 3 and the grinding wheel 75 are moved back just by the
total shift of SET 1 thorugh SET 4 in the grind shift setting unit
85 to the original position or origin.
(21) Air nozzle cylinder 67 . . . ON
The air nozzle 60 is moved forward to be ready for adjustment of
the grinding surface of the now worn grinding wheel 75.
(22) Slide plate cylinder 53 . . . OFF
This is shown together with step (19) in FIG. 17(F), but does not
result in movement of the slide plate 31.
(23) Slide plate cylinder 46 . . . OFF
Slide plate cylinder 52 . . . OFF
The slide plate 31 is now liberated from the restraints of all
of the cylinders 45 46 52 53 and 54.
(24) Adjustment to a worn grinding wheel 75
In conjunction with step (23), adjustment for wear of the grinding
wheel 75 is made as follows.
(24a) The space between the grinding surface 75a of the grinding
wheel 75 and the tip of the air nozzle 60 is detected by the space
detecting unit 81 and an output representative thereof is sent
to the comparison unit 83 where such output is compared with the
space set in the space setting unit 82 i.e. 0.30 mm.
When the grinding wheel 75 is worn by the previous grinding operation,
thus causing a difference between the detected space and the set
space, and when this difference exceeds 0.01 mm, then such difference
is supplied as an output from the comparison unit 83 for a shift
adjustment.
(24b) This output for a shift adjustment is supplied to the grinding
wheel shift selecting unit 86 which selects or determines the shift
for the grinding wheel 75.
(24c) This shift is supplied via the pulse motor drive 87 to the
pulse motor 72 and thereby the grinding wheel 75 is moved forward,
i.e. toward nozzle 60 by an amount such that the space between
the grinding surface 75a of the grinding wheel 75 and the tip of
the air nozzle 60 is again equal to the value set by the space setting
unit 82 i.e. 0.30 mm. Thus a new origin position of the grinding
wheel is established.
(25) Confirmation of the conclusion of the steps (23) and (24).
Proceed to the next step (26) from AND condition of steps (23)
and (24).
(26) Clamping cylinder 44 . . . OFF
When the clamping cylinder 44 becomes OFF, the push rod 47 is moved
back and the force acting on the block 15 to urge block 15 toward
the V-shaped groove 13a is removed.
Thereupon the block 15 is moved back by the springs 17 thereby
enlarging the space between the V-shaped grooves 13a and 15a and
unclamping the tube element holder 11.
(27) The tube element holder 11 . . . removed.
The tube element holder 11 is removed from the space between the
block 15 and the tube element holder guide 13 and thus the grinding
cycle is completed.
All the tube elements 18 as they are removed are arranged in neutral
positions. According to the above-mentioned program, the point of
each of the tube elements is formed.
In the above discussion, control of the operations has been described
with reference to the block diagram of FIG. 15 and the control program
of FIG. 18. The specific structure and configuration of the circuits
employed to achieve such control do not in and of themselves form
the present invention and thus are not described in further detail.
Circuitry to achieve the control functions herein described and
diagramed could be achieved by known techniques readily understood
by those skilled in the art.
In the control program of FIG. 18 instead of shifting the grinding
wheel 75 by ON, OFF operations of the pulse motor 72 alone as described
in step (24c), it is possible to memorize the shift necessary to
achieve movement of the grinding wheel through SET 1 in step (5).
That is, the correcting movement of step (24c) can be added to the
movement for grinding the first portion of the main bevel, thereby
making a simultaneous shifting when SET 1 is executed. In this way
the driving times of the pulse motor 72 can be reduced, and accordingly
the time necessary for the overall process can be shortened.
In the above-mentioned device it is also possible to grind a special
or modified syringe needle, for example, with points at both ends,
by modifying the control program and by correspondingly changing
the grind shift as necessary. In this case, since one end of the
tube element is always ground with the tube element set at a neutral
position, there is no need to reset it to the neutral position when
the other end is to be ground. Thus, the points arranged at both
ends can be easily ground.
In the above-described embodiments, a pulse motor is employed to
drive the saddle. However, instead of the pulse motor, a servo motor
may be employed.
With the above configuration of the automatic grinder for grinding
a syringe needle point according to the present invention, the point
of a syringe needle is automatically ground by a programmed process.
Accordingly, there is no need for intervention of a skilled worker
in mid-process, thereby reducing manpower requirements. Also, a
large number of syringe needles can be produced to the same specification
with a remarkably increased efficiency.
Particularly, the space adjusting device maintains a constant spacing
between the tube element holder and the plane of the grinding surface.
Space adjustment by this device is included in the program of the
overall operation, and thereby adjustments to compensate for a worn
grinding surface are made automatically at specific intervals. Thus,
the amount of grinding is constant at all times, and with no products
rejected due to a shortage or an excess of grinding, the grinder
can be operated with high efficiency and with no waste.
In the embodiment illustrated and described above, wherein at least
one of the holding plates of the tube element is free to move in
a longitudinal direction, such movement of the holding plate causes
a simultaneous turning or rotation of the tube elements with the
result that the angular alignment of all the tube elements about
their axes can be easily and equally changed. When a friction resistance
member such as a rubber plate is provided at the tube holding part
of the holding plate, the tube elements can be stably held and they
can be exactly turned with no damage by the holding pressure. When
the movable holding plate is a slide plate installed with a bearing,
the slide plate can be smoothly moved by a slight driving force.
When the tube support height adjusting device is provided at the
tip of the holding plate where the tube elements are pressed by
the grinder, the height of the supported tubes can be adjusted after
the tube elements are clamped between the two holding plates. Therefore,
all the tube elements can be supported with an arbitrary, constant
pressure which can be easily selected, and there is no likelihood
of the tube elements being damaged by the pressure of the holding
plates. If in this case the contact pressure between the tube element
and the height adjusting device is set to match the toughness or
rigidity of the tube element to be ground, the tube elements being
ground will be minimally deflected, and thus the syringe needles
will be produced with that much more precision.
When the height adjusting device is a plate 34 which may be attached
by fixed means such as bolts 35 to the holding plate, and when the
holding plate has a cam mechanism 36 for adjusting the height of
the plate, then height adjustment can be readily made without damaging
the tube element by setting the contact pressure between the tube
element and the height adjusting plate after loosening the bolts
and turning the cam, and then by a mere tightening of the bolts.
When a cushioning material such as Teflon is provided at the contact
area of the tube element and height adjusting device, the tube elements
can be free from abrasion even when the contact pressure in adjusting
the support height, the grinding pressure in the grinder or the
turning pressure of the tube element is somewhat excessive.
When a space adjusting device is provided at both holding plates,
on the side thereof opposite the side where the tube elements are
ground, and when this device is an appropriately thick bar 29 provided
in the V-shaped groove extending over the entire length of the two
holding plates, taken in the turning direction of the tube elements
held between the two plates, the tube elements can be horizontally
held without any adjustment when the bar has a thickness matching
the outer diameter of the tube elements to be ground. Since the
bar extends over the entire length of the holding plates, a large
number of tube elements can be uniformly held and turned even if
the two plates are strongly tightened by bolts. Thus, no rejects
occur in the products, and the tightness of bolting is not likely
to have any adverse effects on the other parts.
When the hold angle change device is constructed such that the
tube element holder is rotated in a vertical plane orthogonal to
the plane of the grinding surface of the grinder around the tip
portions of the tube elements being held, it is possible to change
the grinding angle alone, without changing the grinding position,
and this change can be accomplished smoothly.
When the angular alignment change device is constructed such that
it moves the holding plate by acting on both ends thereof, then
all the tube elements can be simultaneously rotated by equal and
exact amounts about their axes.
When the slide base and the saddle of the grind shift setting unit
are slidable, and when the grinder table in the reciprocating device
is slidable, shifting of the elements will be horizontal and stable,
and fine shifting can be exactly achieved.
When oil-pressure cylinders are employed to respectively drive
the tube element holder, the holding plate, the slide base and the
grinder table, each such driving movement will be completed very
quickly, the time necessary for the overall automatic grinding operation
will be shortened, and the movements will be accurate.
When a pulse motor or servo motor is employed to drive the saddle,
it will be possible to precisely move the saddle by a very small
distance.
When an air micrometer is employed as the means for space detection,
the spacing can be measured exactly to a very small tolerance, and
only a small area will be necessary for installation of the air
nozzle.
When the overall operation includes the step of straightening the
array of tube elements by the above discussed holding plate-leveling
action employing movement of plate 31 then even the slightest irregularity
in the array of tube elements can be corrected, and an incorrect
grinding of the syringe needle can be prevented.
As described above, the present invention solves previous difficulties
impeding the automation of syringe needle grinding operations and
assures the accurate automatic grinding of a syringe needle point.
Although the present invention has been described and illustrated
with respect to a preferred embodiment, various modifications may
be made to the specifically described and illustrated structural
arrangements without departing from the scope of the invention.
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