Syringe needle abstract
This invention relates to a protection device for a syringe needle
comprising an elastic needle cap of general longitudinal direction
presenting a closed distal end and an open proximal end, said cap
being formed by a lateral wall defining an inner housing intended
to receive the distal part of the body of a needle syringe, and
by an end wall capable of being pierced through a part of its thickness
by the free end of said needle. Said housing comprises, from said
proximal end, an opening, a first portion, a second portion intended
to house the distal part of the syringe body which bears said needle,
and a third portion which narrows from said second portion in the
direction of the back of said housing. The device is characterized
in that said lateral wall is further provided with an annular bead
disposed in said housing between said first and second portions
of said housing.
Syringe needle claims
What is claimed is:
1. Device for protecting a syringe needle comprising an elastic
needle cap of generally longitudinal direction presenting a closed
distal end and an open proximal end, said cap being formed by a
lateral wall extending from said proximal end along a proximal end
zone, defining an inner housing adapted to receive the distal part
of the body of a needle syringe, and by an end wall whose thickness
extends from said distal end along a distal end zone, said end wall
being capable of being pierced through a part of its thickness by
the free end of said needle, said housing comprising, from said
proximal end: an opening presenting a maximum diameter, a first
portion of truncated or cylindrical shape, of circular cross-section,
a second cylindrical portion of circular cross-section presenting
a diameter smaller than said maximum diameter and intended to house
the distal part of the syringe body which bears said needle, and
a third portion which narrows from said second portion in the direction
of the back of said housing, wherein said lateral wall is further
provided with an annular bead disposed in said housing between said
first and second portions of said housing, at least one slot extending
longitudinally over said annular bead.
2. The device of claim 1 wherein said bead presents in longitudinal
crosssection the shape of a half drop of water of which the widest
part faces the proximal end of the cap.
3. The device of claim 1 wherein, at the level of the first and
second portions, the diameter of the housing is minimum at the location
of said bead, said minimum diameter being included between 85 and
95% of said diameter of said second portion.
4. The device of claim 3 wherein said minimum diameter is substantially
equal to 90% of said diameter of said second portion.
5. The device of claim 1 wherein said cap is of revolution about
a longitudinal axis.
6. The device of claim 1 wherein four slots regularly distributed
angularly extend in the longitudinal direction over said annular
bead.
7. The device of claim 1 wherein said diameter of said second
portion is greater than or equal to 85% of the outer diameter of
the distal part of the syringe body.
8. The device of claim 1 wherein said diameter of said second
portion is substantially equal to 92% of the outer diameter of the
distal part of the syringe body.
9. The device of claim 1 wherein the outer face of the lateral
wall which surrounds said annular bead is in the form of a frustum
of a cone.
10. The device of claim 1 wherein it further comprises a rigid
shell of general longitudinal and cylindrical shape, of circular
cross-section, presenting an open proximal end and an at least partially
closed distal end, said shell comprising a longitudinal wall extending
from said proximal end up to said distal end and a terminal wall
located at its distal end, said shell being intended to surround
and contain said elastic needle cap and being provided with means
for retaining said cap.
11. The device of claim 10 wherein said retaining means comprise
a re-entrant annular flange forming the proximal free end of the
shell and presenting an inner diameter adapted to retain in the
shell the proximal end of the lateral wall of the cap.
12. The device of claim 11 wherein the proximal end of the outer
surface of the lateral wall of the cap comprises a re-entrant annular
shoulder in the direction of the proximal end of the device and
adapted to cooperate with said annular flange.
13. The device of claim 11 wherein said retaining means further
comprise an annular rib disposed on the inner face of the longitudinal
wall of the shell and adapted to cooperate with a first re-entrant
shoulder in the direction of the distal end of the device and located
on the outer surface of the lateral wall of the cap opposite the
second portion of said housing.
14. The device of claim 10 wherein the longitudinal wall of the
shell presents, at least on its outer face, a re-entrant annular
shoulder in the direction of the distal end of the device.
Syringe needle description
FIELD OF THE INVENTION
[0001] The present invention relates to a device for protecting
the needle of a syringe comprising an elastic needle cap.
[0002] More precisely, this invention relates to a protection device
for syringe needle of the type comprising an elastic needle cap
of generally longitudinal direction presenting a closed distal end
and an open proximal end, said cap being formed by a lateral wall
extending from said proximal end along a proximal end zone defining
an inner housing intended for receiving the distal part of the body
of a needle syringe, and by an end wall whose thickness extends
from said distal end along a distal end zone, said end wall being
capable of being pierced over a part of its thickness by the free
end of said needle, the housing comprising, from said proximal end,
an opening presenting a maximum diameter, a first portion of truncated
or cylindrical shape of circular cross-section, a second cylindrical
portion of circular cross-section presenting a diameter smaller
than the maximum diameter and intended to house the distal part
of the syringe body which bears said needle, and a third portion
which narrows from the second portion as far as the back of said
housing.
BACKGROUND OF THE INVENTION
[0003] Syringe needle protection devices of the afore-mentioned
type have already been proposed.
[0004] For example, Patent EP 0 429 052 relates to a needle shielding
assembly comprising, as is visible in FIG. 5 an elastic needle
sheath similar to the elastic needle cap defined hereinabove.
[0005] However, this type of needle protection device presents
a certain number of drawbacks.
[0006] The protection device for syringe needle forming the subject
matter of the present invention is intended to be mounted on a hypodermic
syringe for injecting a medicinal liquid into a patient.
[0007] Whether such hypodermic syringes are pre-filled or are to
be filled by the hospital staff just before the injection is effected,
these syringes must remain sterile until they are used.
[0008] For example, when the syringe is packaged when already filled
with liquid, the following different steps are effected for preparing
the syringe before it is packaged. In the first place, the body
of the syringe, on the distal part of which is mounted a needle
coated with a silicone coating, is washed. An elastic needle cap
is then mounted on the needle to form an assembly which will subsequently
be rendered sterile, preferably by passage in an autoclave.
[0009] After passage of the afore-mentioned assembly in an autoclave,
the syringe is filled with the liquid which is intended for it and
the syringe body is closed by the piston and plunger which complete
the syringe before subsequent packaging thereof.
[0010] During passage in the autoclave, as the elastic needle cap
is made of a material allowing the passage of gases (generally rubber),
it is possible to make a pressure equilibrium between the outside
of the elastic cap, i.e. the enclosure of the autoclave, and the
interior of the elastic cap, i.e. the housing receiving the needle
of the syringe.
[0011] During the cycle of sterilization in an autoclave, apart
from an increase in the temperature in the enclosure of the autoclave,
a considerable increase in the pressure is also conventionally effected
after one or more partial vacuums in the enclosure (for example
up to 2.3 bars). This maximum pressure is maintained for a certain
time (pressure plateau) before a fresh partial vacuum is made in
the enclosure of the autoclave. At the end of the cycle, the pressure
is increased up to atmospheric pressure, while the temperature redescends
progressively down to ambient temperature.
[0012] From the preceding explanations, it will be understood that,
during the cycle of sterilization in an autoclave, there are fairly
sudden pressure changes in the enclosure. For example, upon the
sudden drop in pressure in the enclosure between the maximum pressure
value and the partial vacuum, it happens that the pressure in the
housing of the elastic cap cannot be balanced quickly enough, resulting
in a momentary residual pressure in this housing which presents
a value greater than that of the pressure prevailing in the enclosure.
[0013] In certain cases, particularly when the lateral wall of
the elastic cap is not sufficiently resistant, the residual pressure
present in the housing generates a deformation of this lateral wall
which may lead to the relative displacement of the elastic cap with
respect to the distal part of the syringe body on which the cap
is mounted. Such displacement of the cap may even be so great that
it may lead to a separation between the cap and the syringe body
when the deformation undergone by the cap does not make it possible
to retain the distal part of the syringe body in the housing.
[0014] In the case of the displacement between the cap and the
syringe body, there may exist a rupture of tightness between the
housing of the cap and the environment outside the cap, which induces
a risk of loss of sterility in this housing, therefore of the needle.
The loss of sterility is confirmed in the case of the separation
between the cap and the syringe body.
[0015] Such displacement also induces a risk of leakage of liquid
from the syringe, hence a dose of liquid in the syringe whose volume
has decreased and a risk of contact with this liquid for the user,
which may prove dangerous in the case of certain liquids used for
examinations, particularly in medical imagery. Likewise, the contacting
of the free end of the needle with the outside environment may generate
physico-chemical reactions on the liquid, such as crystallization
or coagulation, capable of degrading this liquid and of rendering
the syringe unusable.
[0016] This risk of loss of sterility is all the greater in the
case of the syringe body being made of glass, as the use of this
material involves a range of dimensional tolerance much broader
than in the case of a syringe made of plastics material.
[0017] The present invention has for its object to provide a protection
device for syringe needle which does not present the drawbacks set
forth hereinbefore, i.e. guaranteeing that the needle is maintained
in a tightly closed sterile atmosphere until it is used, while conserving,
and even improving, the facility of removal of the protection device
by the user before the syringe is used.
SUMMARY OF THE INVENTION
[0018] This object is attained by a protection device for syringe
needle of the type mentioned hereinabove, which is characterized
in that the lateral wall of the cap is further provided with an
annular bead disposed in said housing between said first and second
portions of said housing, at least one slot extending longitudinally
over said annular bead.
[0019] It will be understood that this annular bead makes it possible
to retain the distal part of the syringe body in the housing of
the cap, especially when there is a residual pressure inside this
housing, the annular bead in that case constituting a mechanical
retaining means preventing a relative displacement in longitudinal
translation between the cap and the distal part of the syringe body.
Said slot or slots facilitate the passage of the gases under pressure
(in particular water vapor under pressure used during the passage
in an autoclave and which effects sterilization) between the housing
of the cap and the outside of the cap. In this way, a greater deformability
of the annular bead in the housing is also obtained, which makes
it possible to minimize the necessary tearing force when the cap
and the syringe body are separated.
[0020] This annular bead is all the more efficient for retaining
the distal part of the syringe body in the housing as this distal
part is most often made in the form of a swell which may present
a general shape of a ball or section of sphere. This swell presents,
in its median part, a greater diameter than the part of revolution,
often truncated, which is adjacent thereto. In this way, the annular
bead is naturally housed in the annular depression formed on the
distal part of the syringe body, between the swell forming the median
part of the distal part and the part of revolution which is adjacent
to the distal part.
[0021] According to an advantageous characteristic, said bead presents
in longitudinal section the form of a half drop of water of which
the widest part is turned in the direction of the proximal end of
the cap. This shape is particularly adapted to retain the distal
port of the syringe body in the housing during the passage in an
autoclave while also allowing an easy separation between the cap
and the body of the needle, this separation step preceding the use
of the syringe.
[0022] The outer face of the lateral wall which surrounds the annular
bead is preferably in the form of a frustum of a cone.
[0023] Furthermore, according to another embodiment of the invention,
the protection device for syringe needle is provided also to comprise
a rigid shell of general longitudinal cylindrical shape, of circular
cross-section, presenting an open proximal end and an at least partially
closed distal end, said shell comprising a longitudinal wall extending
from said proximal end up to said distal end and a terminal wall
located at its distal end, said shell being intended to surround
and contain said elastic needle cap, and being provided with means
for retaining said cap.
[0024] The main purpose of the additional use of a rigid shell
surrounding the elastic cap is to protect all persons who successively
manipulate the syringe from an accidental prick with the needle
if the free end of the needle completely pierces the end wall of
the elastic needle cap.
[0025] This rigid shell also presents the advantage of facilitating
manipulation of the syringe needle protection device by the machines
of the production and assembly lines, particularly when the protection
device is mounted on the syringe.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The invention will be more readily understood on reading
the following description of embodiments thereof given by way of
non-limiting example with reference to the accompanying drawings
in which:
[0027] FIG. 1 is a view in diametral longitudinal section of a
protection device for syringe needle according to the present invention,
comprising an elastic needle cap.
[0028] FIG. 2 is an elevation of the device of FIG. 1 in direction
II, i.e. from the proximal end of the elastic needle cap.
[0029] FIG. 3 is a partially transparent view in side elevation
of the device of FIG. 1.
[0030] FIG. 4 shows the needle protection device of FIG. 1 slightly
in recess with respect to a distal syringe part composed of the
distal part of the cylindrical syringe body and of the needle.
[0031] FIG. 5 shows a view in partial longitudinal section of the
needle protection device mounted on the syringe.
[0032] FIG. 6 shows a view in diametral longitudinal section of
another form of embodiment of the needle protection device comprising,
in addition to the elastic needle cap, a rigid shell.
[0033] FIG. 7 is a view in elevation in direction VII of FIG. 6
i.e. from the distal end of the needle protection device.
[0034] FIG. 8 is a view in longitudinal elevation of the protection
device of FIG. 6.
[0035] FIG. 9 is a view in perspective and in section in direction
IX-IX of FIG. 7 of the needle protection device of FIGS. 6 to 8
and
[0036] FIG. 10 is a view in diametral longitudinal section of the
needle protection device of FIG. 6 mounted on a syringe.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0037] In the following description, the adjective "distal"
refers to the part most remote from the hand of the person holding
the syringe, and the adjective "proximal" refers to the
part closest to the hand of the person holding the syringe.
[0038] Referring now to the drawings, FIGS. 1 to 5 show a device
for protecting a syringe needle composed of an elastic needle cap
20 extending in a longitudinal direction (X, X') between an open
proximal end 22 and a closed distal end 24. The cap 20 defines an
inner housing 26 delimited by a lateral wall 28 and by an end wall
30.
[0039] The lateral wall 28 extends, in the longitudinal direction
along axis (X, X'), from the proximal end 22 along a proximal end
zone 32 representing about two thirds of the length of the cap 20.
[0040] The end wall 30 is therefore solid and extends, in the longitudinal
direction along axis (X, X'), from the distal end 24 along a distal
end zone 34 representing about one third of the total length of
the cap 20. In this way, the thickness of the end wall 30 (which
corresponds to the length of the distal end zone 34) allows the
housing of the free end of the needle of a syringe, as will be explained
hereinafter.
[0041] As is conventional for this type of needle protection device,
the elastic cap 20 is of revolution about the longitudinal axis
(X, X'). This symmetry of revolution concerns the outer contour
of the cap 20 (lateral wall 28 and end wall 30), as well as the
inner contour of the lateral wall 28 which defines the housing 26
except concerning the presence of slots, as will be explained hereinafter.
[0042] The inner housing 26 is composed of a plurality of portions
extending from an opening 36 located at the proximal end 22 of the
cap 20 up to a back 38 located on the other side of the proximal
end zone 32.
[0043] Adjacent to the opening 36 the housing 26 comprises a first
portion 40 which presents a cylindrical form of circular cross-section,
of axis (X, X') in the Figures, a truncated shape narrowing in the
direction of the back 38 also being able to be used.
[0044] As illustrated, the first portion 40 presents a diameter
substantially equal to the diameter D1 of the opening 36.
[0045] On the other side of the opening 36 the afore-mentioned
first portion 40 is adjacent a second portion 42 intended to receive
the distal part of a syringe body which bears the needle, this second
portion presenting a cylindrical shape of circular cross-section
and of longitudinal axis (X, X') and presenting a diameter D2 smaller
than the diameter D1 of the opening 36.
[0046] In the direction opposite the first portion 40 the second
portion 42 is extended by a third tapering portion 44 whose diameter
narrows progressively in the direction of the back 38 of the housing
26. At the level of the back 38 of the housing 26 there is constituted
a fourth cylindrical portion 46 of circular cross-section presenting
a diameter D4 substantially equal to the diameter of the syringe
needle.
[0047] The outer contour of the cap 20 presents a generally cylindrical
shape of circular cross-section with variations of diameter and
of shape as set forth hereinafter.
[0048] From the distal end 24 at the level of which the face of
the end wall 30 turned towards the outside is substantially planar,
there extends a first part 50 in the form of a frustum of a cone
of relatively limited extent, a second part 52 of cylindrical shape
of slightly flared circular cross-section which extends substantially
up to half the proximal end zone 32 at the level of the third portion
44 of the housing 26.
[0049] The slightly flared shape of the second part 52 conventionally
facilitates unmoulding of the cap and the shape of the first part
50 facilitates centering and assembly of the rigid shell on the
cap, as will be explained hereinafter.
[0050] A projecting shoulder 54 connects the second part 52 to
a third part 56 of cylindrical shape of very slightly flared circular
cross-section which extends up to the second portion 42 of the housing
26 near the first portion 40.
[0051] Another projecting shoulder 58 connects the third part 56
to a fourth part 60 of truncated shape which extends up to the level
of the first portion 40 of the housing 26. This fourth part 60 is
extended in the direction of the proximal end of the cap 20 by a
fifth part 62 of cylindrical shape of circular cross-section, itself
adjacent a sixth part 64 recessed with respect to the fifth part
62. This sixth part 64 comprises a shoulder surface 66 forming an
angle very slightly smaller than 90.degree. with respect to the
fifth part 62 and an annular face 68 close to the opening 36 and
of cylindrical shape of circular cross-section. This sixth part
is thus constituted by an annular shoulder 64 re-entrant in the
direction of the proximal end 22.
[0052] According to an essential characteristic of the present
invention, between the first and second portions 40 and 42 of the
housing 26 there is provided an annular bead 70 forming an inner
swell of matter at the level of the end of the second portion 42
facing the proximal end 22.
[0053] This bead 70 advantageously presents, in longitudinal section,
the shape of a half drop of water of which the widest part faces
the proximal end 22 of the cap 20 the tip of the drop joining the
second portion 42 opposite the other projecting shoulder 58.
[0054] This bead 70 defines an inner contour of the housing in
the form of a half-pear and constitutes a bead for mechanically
retaining the distal part of the body of the syringe, as will be
explained hereinbelow. Upon passage in the autoclave, the bead 70
guarantees that the distal part 104 of the syringe 100 is retained
in the housing 26 even for a considerable pressure difference between
the housing 26 and the enclosure of the autoclave. It is only from
a great pressure difference .DELTA.AP1 (positive value equal to
the difference between the pressure prevailing in the housing 26
and the pressure prevailing in the autoclave enclosure) that the
mechanical strength of the bead 70 is not sufficient and would risk
a relative displacement between the syringe and the needle protection
device.
[0055] In order to facilitate, during passage in the autoclave,
the passage of the water vapor under pressure out of the housing
26 from a certain smaller difference in pressure (.DELTA.P2<.DELTA.P1)
and to improve the deformability of this annular bead 70 the latter
is provided with four slots 72 extending in longitudinal direction
over the bead 70 these four slots being regularly distributed angularly
and extending only over part of the radial thickness of the bead
70 as may be seen in FIG. 2. Preferably (cf. FIG. 9), the slots
72 extend radially over a depth of the bead 70 generating a diameter
between two slots equal to D2.
[0056] From one to n slots 72 may, of course, be provided, which
may present a greater or lesser depth than the case illustrated
in FIG. 9. If there is a large number of such slots 72 they separate
between them a large number of portions of the bead 70 which each
form a small protuberance. Similarly, these slots 72 may be more
or less wide than the case illustrated in FIG. 9.
[0057] A bead (not shown) may, of course, be provided, which presents
another shape, in particular which is not annular. For example,
between two slots 72 the bead may present a swollen inner contour
in the form of a frustum of a torus whose centre is outside the
cap 20.
[0058] In this way, it is observed that, at the level of the first
and second portions 40 and 42 the diameter of the housing 26 is
minimum at the location of the bead 70 and presents a value D.sub.min.
[0059] As may be seen in FIGS. 4 and 5 which partially show a
hypodermic syringe 100 the cylindrical body 102 of this syringe
is provided with a distal part 104 which bears the needle 106.
[0060] This distal part 104 presents a generally spherical shape,
constituting a ball bearing the needle 106. More precisely, the
distal part 104 forms an annular swell formed by three parts: a
terminal truncated part 104b narrowing in the direction of the free
end of the needle 106 a median part 104a in the form of a cylinder
of circular cross-section of diameter D.sub.A and a truncated joining
part 104c. The truncated joining part 104c is adjacent a part of
revolution 108 forming an annular depression 110 (of diameter D.sub.B)
with respect to the widest part of the distal part 104.
[0061] As illustrated in FIGS. 4 and 5 when the needle 106 penetrates
inside the cap 20 the free end of the needle 106 sticks in the
end wall 30 of the cap 20 while the distal part 104 of the body
102 of the syringe penetrates in the housing 26 of the cap 20 at
the level of the second portion 42.
[0062] As may be seen in FIG. 5 after assembly, the annular bead
70 is located against the truncated joining part 104c, this effecting
an efficient mechanical retention of the distal part 112 of the
syringe 100 formed by the needle 106 and the cylindrical body 102
inside the housing 26.
[0063] Due to the presence of this annular bead 70 which is applied
in close contact against the truncated joining part 104c, it is
unnecessary for the diameter D2 of the second portion 42 of the
housing 26 to ensure considerable tightening about the median part
104a.
[0064] However a tight contact must be ensured by the second portion
42 of the housing 26 against the median part 104a of the distal
part 104 of the syringe in order to maintain the housing 26 sterile
after passage in an autoclave. The tightness in question is a microbiological
tightness allowing a sterility to be maintained, i.e. guaranteeing
the absence of microbial germs or toxic products of microbial or
fungic origin.
[0065] The diameter D2 of the second portion 42 of the housing
26 is preferably greater than or equal to 85%, preferably substantially
equal to 92%, of the outer diameter D.sub.A of the distal part 104
of the syringe body 102.
[0066] Likewise, the diameter D.sub.min of the annular bead 70
is preferably included between 85 and 95% of the diameter D2 of
the second portion 42 of the housing 26 the minimum diameter D.sub.min
preferably being substantially equal to 90% of the diameter D2 of
the second portion 42.
[0067] In particular, tests have been made with a syringe 100 of
1 ml presenting a syringe body 102 of outer diameter D.sub.C=8.15
mm, the outer diameter D.sub.A of the spherical zone 104a being
equal to 4.35 mm, while the outer diameter D.sub.B of the narrowed
zone 104c is equal to 3.85 mm.
[0068] For this type of syringe, the cap 20 used presents the following
dimensions:
[0069] D2 (diameter of the second portion 42 of the housing 26):
4 mm,
[0070] D.sub.min (diameter of the housing 26 at the level of the
annular bead 70): 3.6 mm,
[0071] D1 (diameter of the opening 36 of the housing 26): 47 mm.
[0072] The afore-mentioned dimensions are given for a cap 20 presenting
a total length of 23.5 mm for an outer diameter of 7 mm at the level
of the fifth part 62 the fourth part 60 tapering down to a minimum
outer diameter of 6.5 mm.
[0073] With such a cap, tightness of the housing 26 is obtained
which is maintained for the whole cycle of sterilization in the
autoclave without any displacement between the cap 20 and the distal
part 104 of the syringe.
[0074] In effect, the annular bead 70 ensures mechanical blocking
of the distal part 104 of the syringe in the second portion 42 of
the housing 26 during the passage in the autoclave. In addition,
the tight contact ensured by the second portion 42 of the housing
26 against the median zone 104a of the distal part 104 of the syringe
creates a microbiological tightness between the housing 26 and the
exterior of the protection device during and after passage in the
autoclave, which guarantees a permanent sterility of the housing
and of the needle until the syringe 100 is used, more precisely
up to separation between the cap 20 and the needle 106.
[0075] In addition, this embodiment makes it possible to obtain,
whatever the initial state of the needle (dry, wet, siliconed),
a resistance to the effort for separating the cap 20 from the syringe
100 which is of the order of 9 N, this guaranteeing comfort of use
upon opening, this value being lower than for the prior art products
and in any case lower than the maximum force of tear admissible,
which is of the order of 35 N.
[0076] As illustrated in FIGS. 6 to 10 the present invention also
relates to a protection device for syringe needle which comprises,
in addition to the elastic cap 20 described hereinabove, a rigid
shell 80 in which the cap 20 is housed.
[0077] This type of shell 80 is conventionally used for reinforcing
the protection of the user of the syringe against the needle pricking
him/her, by offering an additional outer rigid protection which
is difficult for the needle 106 to pierce.
[0078] This rigid shell 80 presents a general longitudinal cylindrical
shape, of circular cross-section, it is mounted coaxially with respect
to the cap 20 and it extends between an open proximal end 82 and
a closed distal end 84.
[0079] The rigid shell 80 is dimensioned to allow the insertion
and blocking of the cap 20 therein. To that end, the cavity 86 defined
by the inner contour of the rigid shell 80 presents a shape which
substantially follows the outer shape of the cap 20.
[0080] The rigid shell 80 is composed of a longitudinal wall 88
which extends from the proximal end 82 at the level of the opening
90 up to the distal end 84 at the level of which the longitudinal
wall 88 extends by a terminal wall 92 which closes the cavity 86.
[0081] The longitudinal wall 88 is provided, between the terminal
wall 92 and about two fifths of the length of the longitudinal wall,
with four cut-outs 94 intended to allow passage of the water vapor
under pressure from the enclosure of the autoclave up to the housing
26.
[0082] These four cut-outs 94 are (cf. FIGS. 7 and 8) of generally
longitudinal shape and are distributed radially at 90.degree. with
respect to one another.
[0083] In order to retain the cap 20 inside the cavity 86 of the
rigid shell 80 cap retaining means are provided, comprising a preferably
annular re-entrant edge 96 which forms an element, preferably a
flange, projecting inwardly of the cavity 86.
[0084] This re-entrant flange 96 is therefore housed in the shoulder
formed by the sixth part 64 of the outer contour of the cap 20
with the result that the cap 20 is prevented from leaving the shell
80 by the axial abutment of the re-entrant flange 96 on the shoulder
surface 66.
[0085] During assembly, when the cap 20 is driven in the shell
80 to a maximum, the essentially planar outer face of the end wall
30 of the cap 20 comes into axial abutment against the inner face
of the terminal wall 92 of the shell 80. On the contrary, in normal
position, there is no contact between the outer face of the end
wall 30 of the cap 20 and the inner face of the terminal wall 92
of the shell 80.
[0086] In addition, in order to complete the blocking of the relative
movement in longitudinal translation between the cap 20 and the
rigid shell 80 more particularly the movement of the cap 20 in
the direction of the terminal wall 92 of the shell 80 there is
provided, as additional retaining means, an annular rib 98 disposed
on the inner face of the longitudinal wall 88 of the shell 80. This
annular rib 98 is adapted to cooperate with the outer face of the
lateral wall 28 of the cap 20 by coming into abutment against the
shoulder 58 of the cap 20.
[0087] This shoulder 58 forms a first re-entrant shoulder in the
direction of the distal end 24 of the device, this first shoulder
58 being located on the outer face of the lateral wall 28 of the
cap 20 opposite the second portion 42 of the housing 26.
[0088] As may be seen in FIG. 6 the longitudinal wall 88 comprises,
about half-way along the shell 80 at least on its outer face, and
preferably (case illustrated) over the whole thickness of the longitudinal
wall 88 of the shell 80 an annular re-entrant shoulder 99 in the
direction of the distal end 24 of the device (the inner diameter
of the cavity 86 being smaller on the side of the shoulder 99 located
nearest the terminal wall 92).
[0089] This re-entrant shoulder 99 is formed so as to be located
opposite the shoulder 54 of the cap 20 which forms a second re-entrant
shoulder in the direction of the distal end of the device, being
located on the outer face of the lateral wall 28 of the cap 20 opposite
the third section 44 of the housing 26.
[0090] As may be seen in FIGS. 7 and 8 the re-entrant shoulder
99 lies both on the inner face and on the outer face of the longitudinal
wall 88 so as to form an annular setback of this wall.
[0091] The particular purpose of this annular shoulder 99 is to
facilitate manipulation of the needle protection device by the different
machines of the production and assembly line.
[0092] As may be seen in FIG. 10 in the case of the cap 20 being
contained in the rigid shell 80 the protection device thus formed
may be mounted on a syringe 100 in the same way as with the cap
20 alone.
[0093] In addition, when the cap 20 is inserted inside the cavity
86 of the shell 80 there exists a contact between the fifth part
62 of the outer contour of the cap 20 and the inner face of the
longitudinal wall 88 located between the rib 98 and the flange 96.
[0094] At the moment of insertion of the distal part 104 of the
body 102 of the syringe in the housing 26 there is compression
of the annular bead 70 by the distal part 104 of the body 102 of
the syringe. The lateral wall 28 of the cap being made of a sufficiently
supple material (for example rubber), part of the deformation is
absorbed by the slots 72.
[0095] On the other hand, the lateral wall 28 of the cap presenting
a sufficiently small thickness opposite the fourth part 60 of the
outer contour of the cap 20 the deformation of the annular bead
70 creates a radial spacing apart of the lateral wall 28 at that
spot, hence a deformation of the fourth part 60 which comes closer
to the inner face of the cylindrical longitudinal wall 88 of the
shell 80: this is rendered possible thanks to the outer shape, in
the form of a frustum of a cone, of the fourth part 60 of the lateral
wall 28 which is located opposite the annular bead 70 and to the
annular space available on the inner face of the longitudinal wall
88 of the shell 80 opposite this fourth part 60.
[0096] It will be understood that the fourth part 60 might also
present the form of a frustum of a cone upturned with respect to
the one illustrated, i.e. a shape narrowing in the direction of
the proximal end 22 of the cap.
[0097] This fourth part 60 might also present a shape different
from that of a frustum of a cone, provided that this surface creates,
once the cap is housed in the shell, a free annular space between
it and the zone opposite it of the longitudinal wall 88 of the rigid
shell 80. In effect, this annular space makes it possible to receive
a part of the outward radial deformation of the zone of the lateral
wall 28 of the cap 20 which is located against the median part 104a
of the distal part 104 of the syringe (cf. FIG. 10).
[0098] More generally, a space preferably exists, advantageously
annular as shown in FIGS. 6 9 and 10 between the longitudinal
wall 88 of the rigid shell 80 and the lateral wall 28 of the cap
20 which extends longitudinally along axis (X, X') from the cut-outs
94 up to the annular rib 98 disposed on the inner face of the longitudinal
wall 88 of the shell 80 i.e. up to the projecting shoulder 58
on either side of the shoulder 99. This space allows the passage
of the water vapor under pressure from the enclosure of the autoclave
up to the housing 26 thanks to the permeability to gases, particularly
to pressurized water vapor, of the material constituting the cap
20. Moreover, that part of this space which surrounds the second
portion 42 of the housing 26 also makes it possible to receive the
radial expansion of the zone of the lateral wall 28 of the cap 20
which surrounds the median part 104a of the distal part 104 of the
syringe (cf. FIG. 10).
[0099] It will thus be understood that the presence of the shell
in no way modifies the use and functioning of the cap 20 for sterilization
during passage in an autoclave and for maintaining sterility of
the syringe 106 after passage in the autoclave. In addition, the
presence of the shell does not modify the resistance to the effort
for separating the cap 20 from the syringe 100 while increasing
the user's protection against being pricked.
[0100] Shapes other than those illustrated in the Figures are,
of course, possible for the cap 20 and for the shell 80. |