Syringe pump abstract
Travel amount detecting means 10 for detecting the travel amount
of a plunger 4b, distal end detecting means 11 for detecting the
fact that the plunger 4b has moved to the distal end of a syringe
4 distance measuring means for measuring the travel distance of
the plunger 4b, input means 13 capable of inputting the capacity
of the syringe 4 and storage means 14 capable of storing the measured
travel distance of the plunger 4b and the input capacity of the
syringe 4 are provided. The control means 16 selects the travel
distance of the plunger 4b corresponding to the input capacity from
the storage means 14 and controls the injection of a chemical solution
in the syringe 4 accomplished via plunger pressing means based on
the travel distance of plunger and the capacity of syringe. Thereby,
a syringe pump can be provided which can be used for a syringe that
is sold newly or a syringe with a dimension changed by design change
or remodeling.
Syringe pump claims
1. A syringe pump comprising: a holding portion for holding a syringe
provided with a scale in its peripheral wall for checking the amount
of a chemical solution filled therein; plunger pressing means for
pressing and moving a plunger inserted in the syringe held by said
holding portion, in the axial direction to inject the chemical solution
in the syringe; control means for controlling said plunger pressing
means so that said plunger pressing means presses the plunger continuously
at a predetermined speed, travel amount detecting means for detecting
the travel amount of the plunger; distal end detecting means for
detecting the fact that the plunger has moved to the distal end
of the syringe; distance measuring means for measuring the travel
distance of the plunger until the distal end detecting means detects
the fact that the plunger has moved to the distal end of the syringe
by causing the plunger pressing means to move the plunger, the distal
end of which is set at the maximum scale position of the syringe,
to the distal end of the syringe; input means capable of inputting
the capacity of syringe; and storage means capable of storing the
travel distance of plunger measured by said distance measuring means
and the capacity of syringe input by said input means, and said
control means comprising means for controlling the injection of
chemical solution in the syringe accomplished via said plunger pressing
means based on the travel distance of the plunger and the capacity
of the syringe.
2. The syringe pump according to claim 1 comprising: outside diameter
detecting means for detecting the outside diameter of the syringe
held by said holding portion; capacity calculating means for calculating
the capacity of the syringe based on the outside diameter of syringe
detected by said outside diameter detecting means and the travel
distance of plunger measured by said distance measuring means; difference
calculating means for calculating a difference between the capacity
of syringe calculated by said capacity calculating means and the
capacity of syringe input by said input means; and registration
means which accepts the storage in said storage means if the difference
in capacity of syringe calculated by said difference calculating
means is within a predetermined range.
3. The syringe pump according to claim 2 wherein said storage
means comprises an initial syringe data storage section which stores
in advance predetermined data including the outside diameters of
predetermined syringes of a plurality of kinds, and at least the
capacity of syringe and the travel distance of plunger, which correspond
to the syringe of each outside diameter.
Syringe pump description
TECHNICAL FIELD
[0001] The present invention relates to a syringe pump that injects
a chemical solution filled in a syringe, continuously at a preset
flow rate.
BACKGROUND ART
[0002] Conventionally, a syringe pump having storage means, control
means, and plunger pressing means has been known (for example, see
Japanese Patent Laid-Open No. 2000-316971). Usually, in the storage
means of the above-described syringe pump are stored predetermined
data including the capacity of syringe commercially available at
the time when the syringe pump is manufactured, and the travel distance
of a plunger from the maximum scale position of syringe to the distal
end position (minimum scale position) of syringe.
[0003] Such a syringe is operated, for example, as described below.
First, the operator inputs the capacity of syringe from an input
section. The input capacity is used to select the corresponding
syringe data from the storage means. The plunger inserted in the
syringe is pressed and moved in the axial direction by using the
plunger pressing means to inject a chemical solution within the
syringe while the plunger pressing means is controlled by the control
means based on the selected syringe data so that the chemical solution
is injected from the syringe at a preset flow rate.
[0004] However, in the conventional syringe pump, the syringe data
stored in the storage means of syringe pump is limited to syringes
commercially available at the time when the syringe pump is manufactured.
Therefore, the conventional syringe pump has a disadvantage of being
incapable of being used for a syringe that is sold newly after that
time or a syringe with a dimension changed by design change or remodeling.
[0005] The present invention has been made in view of the above
background, and accordingly an object thereof is to provide a syringe
pump which can be used for a syringe that is sold newly or a syringe
with a dimension changed by design change or remodeling.
DISCLOSURE OF THE INVENTION
[0006] The present invention provides a syringe pump comprising
a holding portion for holding a syringe provided with a scale in
its peripheral wall for checking the amount of a chemical solution
filled therein, plunger pressing means for pressing and moving a
plunger inserted in the syringe held by the holding portion, in
the axial direction to inject the chemical solution in the syringe,
control means for controlling the plunger pressing means so that
the plunger pressing means presses the plunger continuously at a
predetermined speed, travel amount detecting means for detecting
the travel amount of the plunger, distal end detecting means for
detecting the fact that the plunger has moved to the distal end
of syringe, distance measuring means for measuring the travel distance
of the plunger until the distal end detecting means detects the
fact that the plunger has moved to the distal end of the syringe
by causing the plunger pressing means to move the plunger, the distal
end of which is set at the maximum scale position of the syringe,
to the distal end of the syringe, input means capable of inputting
the capacity of syringe, and storage means capable of storing the
travel distance of plunger measured by the distance measuring means
and the capacity of syringe input by the input means, and the control
means comprising means for controlling the injection of chemical
solution in the syringe accomplished via the plunger pressing means
based on the travel distance of the plunger and the capacity of
the syringe.
[0007] According to the above-described invention, the syringe
is set on the holding portion, and the capacity of the syringe is
input. Then, the distal end of the plunger is set at the maximum
scale position of the syringe.
[0008] Next, the plunger is pressed in the axial direction by the
plunger pressing means. When the plunger moves to the distal end
of the syringe, the distal end of the syringe is detected by the
distal end detecting means. Based on the outputs of the travel amount
detecting means and the distal end detecting means, the travel distance
of the plunger is measured by the distance measuring means.
[0009] Next, the input capacity of syringe and the measured travel
distance of plunger are stored in the storage means. If at least
the capacity of syringe and the travel distance of plunger are found,
the amount of the chemical solution injected from the syringe can
be judged by comparing the whole travel distance of plunger with
the current travel distance thereof. Therefore, the chemical solution
can be injected continuously at a preset flow rate from the distal
end of the syringe based on the input capacity of syringe and the
measured travel distance of plunger.
[0010] When the syringe pump in accordance with the present invention
is used, the syringe is held by the holding portion, and the capacity
of syringe is input by the input means. Then, the control means
identifies the travel distance of the plunger corresponding to the
capacity of the syringe from the storage means. Then, based on the
capacity of the syringe and the travel distance of the plunger,
the control means controls the plunger pressing means, by which
the chemical solution is injected continuously at a preset flow
rate from the distal end of the syringe.
[0011] Thereby, the syringe pump in accordance with the present
invention can be used even for a syringe that is sold newly or a
syringe with a dimension changed by design change or remodeling.
[0012] Also, since the syringe pump in accordance with the present
invention is configured so that the data on the syringe can be stored
freely by the operator, there is a fear that mistaken data on the
syringe is stored by the operator. Specifically, an error of travel
distance of the plunger occurs, for example, because the plunger
is not set at the maximum scale position when the syringe is stored,
or the input of the capacity of syringe is mistaken.
[0013] For this reason, the syringe pump in accordance with the
present invention preferably comprises outside diameter detecting
means for detecting the outside diameter of the syringe held by
the holding portion, capacity calculating means for calculating
the capacity of the syringe based on the outside diameter of syringe
detected by the outside diameter detecting means and the travel
distance of plunger measured by the distance measuring means, difference
calculating means for calculating a difference between the capacity
of syringe calculated by the capacity calculating means and the
capacity of syringe input by the input means, and registration means
which accepts the storage in the storage means if the difference
in capacity of syringe calculated by the difference calculating
means is within a predetermined range.
[0014] The outside diameter detecting means measures the outside
diameter of the syringe held by the holding portion. The capacity
calculating means calculates the capacity of the syringe based on
the outside diameter of syringe detected by the outside diameter
detecting means and the travel distance of plunger measured by the
distance measuring means. At this time, in order to calculate the
capacity of syringe, it is necessary to calculate the inside diameter
of syringe by subtracting the wall thickness of syringe from the
outside diameter of syringe. The wall thickness of syringe is determined
in advance because it is almost constant for any syringe.
[0015] The difference calculating means calculates a difference
in capacity by comparing the capacity of syringe calculated by the
capacity calculating means with the capacity of syringe input by
the input means. The registration means accepts the storage of the
outside diameter of syringe measured by the outside diameter detecting
means, the travel distance of plunger measured by the distance measuring
means, and the capacity of syringe input by the input means in the
storage means if the difference in capacity of syringe calculated
by the difference calculating means is within a predetermined range.
Thereby, a fear that the operator stores the mistaken data on the
syringe in the storage means can be eliminated.
[0016] Also, the storage means preferably comprises an initial
syringe data storage section which stores in advance predetermined
data including the outside diameters of predetermined syringes of
a plurality of kinds, and at least the capacity of syringe and the
travel distance of plunger, which correspond to the syringe of each
outside diameter.
[0017] Thereby, for the syringe that has already been sold, the
data can be stored in the initial syringe data storage section on
the maker side. Therefore, work for storing the already sold syringe
in the storage means by the operator himself can be omitted.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] FIG. 1 is an explanatory view showing a basic construction
of a syringe pump in accordance with one embodiment of the present
invention;
[0019] FIG. 2 is an explanatory sectional view of outside diameter
detecting means in accordance with one embodiment of the present
invention, viewed from the syringe distal end side;
[0020] FIG. 3 is a block diagram showing a configuration of storage
means and control means in accordance with one embodiment of the
present invention;
[0021] FIG. 4 is a flowchart for illustrating a process for storing
a syringe into a syringe pump in accordance with one embodiment
of the present invention; and
[0022] FIG. 5 is a flowchart for illustrating an operation for
injecting a chemical solution from a syringe by using a syringe
pump in accordance with one embodiment of the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION
[0023] As shown in FIG. 1 a syringe pump 1 in accordance with
an embodiment of the present invention includes a syringe pump body
2 and a syringe holding portion 3 provided on the side surface of
the syringe pump body 2. As shown in FIG. 2 the syringe holding
portion 3 has a concave 3a having a substantially semicircular shape
in cross section with the concave 3a parallel with the body side
surface so that a syringe 4 can be put on the concave 3a. As shown
in FIG. 1 a plunger 4b having a gasket 4a at its distal end is
inserted in the syringe 4. To the distal end of the syringe 4 a
tube 4d having a piercing instrument 4c at its distal end is connected.
Also, the syringe 4 has a flange 4e at the proximal end of outer
cylinder thereof.
[0024] In an outside edge portion of the syringe holding portion
3 a syringe size sensor 5 is provided as outside diameter detecting
means. As shown in FIGS. 2(a) and 2(b), the syringe size sensor
5 includes an arm portion 5a, a shaft 5b, and a support 5c. The
proximal end of the arm portion 5a is rotatably connected to the
support 5c by the shaft 5b so as to intersect perpendicularly to
the axis of the syringe 4. The syringe 4 is held between the arm
portion 5a and the syringe holding portion 3. The syringe size sensor
5 detects the outside diameter of the syringe 4 by means of the
rotation angle of the shaft 5b.
[0025] Also, as shown in FIG. 1 a rectangularly shaped opening
2a is provided in the body side surface so as to be parallel with
the axial direction of the syringe 4. In the opening 2a, a plunger
presser 6 having a plunger clamp 6a at its distal end is inserted
from the proximal end thereof. The plunger clamp 6a can be engaged
with the rear end of the plunger 4b.
[0026] In the proximal end portion of the plunger presser 6 a
screw hole 6b is provided so as to be parallel with the opening
2a. A ball screw member 7 is screwed in the screw hole 6b. The ball
screw member 7 and the opening 2a are provided so as to be parallel
with each other. Also, the opening 2a guides the plunger presser
6 so that the plunger presser 6 is moved in the axial direction
of the ball screw member 7. Therefore, the rotation of the plunger
presser 6 around the ball screw member 7 is inhibited. At the distal
end of the ball screw member 7 is fitted a gear 8a. With the gear
8a, a gear 8b installed to a motor 9 meshes. The ball screw member
7 is rotated by the motor 9 via the gears 8a and 8b. The rotational
motion of the motor 9 is converted to a linear motion of the plunger
presser 6 moving in the axial direction of the ball screw member
7 by the screw hole 6b via the ball screw member 7.
[0027] In this embodiment, the opening 2a, the plunger presser
6 the ball screw member 7 the gears 8a and 8b, and the motor 9
constitute plunger pressing means.
[0028] Travel amount detecting means 10 of this embodiment includes
a contact 10a and a linear potentiometer 10b. The contact 10a is
projectingly provided in the proximal end portion of the plunger
presser 6. Also, the linear potentiometer 10b is provided in the
syringe pump body 2 so as to be parallel with the axis of the ball
screw member 7 and to be in contact with the contact 10a. The plunger
4b is pressed by the plunger presser 6 and the contact 10a provided
on the plunger presser 6 slides on the linear potentiometer 10b.
The electrical resistance of the linear potentiometer 10b changes
according to the position of the contact 10a, by which the travel
amount of the plunger 4b is detected.
[0029] In the distal end portion of the ball screw member 7 a
load sensor 11 is provided as distal end detecting means. When the
gasket 4a moves to the distal end of the syringe 4 the plunger
4b cannot move in the distal end direction of the syringe 4 so
that a load is applied to the rotation of the ball screw member
7 caused by the motor 9. The load sensor 11 detects the fact that
the gasket 4a has been moved to the distal end of the syringe 4
by this load.
[0030] A display section 12 is provided on the syringe pump body
2. The display section 12 displays a setting screen menu, the outside
diameter of the syringe 4 held by the syringe holding portion 3
the name of maker, the travel distance of the plunger 4b, the capacity
of the syringe 4 and the like. On the syringe pump body 2 an input
section 13 is provided as input means. To the input section 13
the capacity of the syringe 4 and the name of maker can be input.
[0031] In this embodiment, as shown in FIG. 3 for example, a RAM
disc 14a is incorporated in the syringe pump body 2 as storage means
14. The RAM disc 14a can store the outside diameter of the syringe
4 the travel distance of the plunger 4b, the capacity of the syringe
4 and the name of maker of the syringe 4. Also, the RAM disc 14a
is provided with a battery so as to maintain the storage even if
the power source of the syringe pump 1 is turned off.
[0032] Also, the rotational speed of the motor 9 is controlled
by a motor encoder 15.
[0033] In this embodiment, the syringe pump body 2 contains a ROM
17 a CPU 18 and a RAM 19.
[0034] In the ROM 17 there are written a distance calculation
program 17a, a capacity calculation program 17b, a difference calculation
program 17c, a registration program 17d, and a control program 17e,
which are executed by using the CPU 18 and the RAM 19.
[0035] The distance calculation program 17a calculates the travel
distance of the plunger 4b from the maximum scale position to the
syringe distal end position based on the travel amount output from
the travel amount detecting means 10 and the load sensor 11 (in
this embodiment, the positional information from the maximum scale
position to the syringe distal end position).
[0036] The capacity calculation program 17b calculates the capacity
of the syringe 4 based on the travel distance of the plunger 4b
calculated by the distance calculation program 17a and the outside
diameter of the syringe 4 measured by the syringe size sensor 5
by using Equation (1) described below. In Equation (1), t is a constant
value determined considering the wall thickness of the syringe 4.
V=(D-2.times.t)2.times..pi..times.L/4 (1) where, V: calculated capacity
[0037] D: measured outside diameter [0038] t: predetermined wall
thickness data of syringe [0039] L: travel distance of plunger
[0040] The difference calculation program 17c calculates a difference
in capacity by comparing the capacity of syringe 4 input by the
input section 13 with the capacity of syringe 4 calculated by the
capacity calculation program 17b.
[0041] If the difference in capacity calculated by the difference
calculation program 17c is within a predetermined range, the registration
program 17d accepts the storage of the outside diameter of the syringe
4 the travel distance of the plunger 4b, the capacity of the syringe
4 and the name of maker of the syringe 4 in the RAM disc 14a. If
the difference in capacity is out of the predetermined range, the
registration program 17d refuses the storage of the outside diameter
of the syringe 4 the travel distance of the plunger 4b, the capacity
of the syringe 4 and the name of maker of the syringe 4 in the
RAM disc 14a.
[0042] The control program 17e controls the motor encoder 15 so
that a chemical solution is injected continuously from the syringe
4 based on the preset flow rate input by the input section 13.
[0043] Also, predetermined data consisting of the outside diameters
of a plurality of syringes 4 and the travel distance of the plunger
4b which correspond to each outside diameter, the capacity of the
syringe 4 and the name of maker of the syringe 4 are written in
advance in the ROM 17 as an initial syringe data storage section
14b. That is to say, in this embodiment, a part of the ROM 17 constitutes
a part of the storage means 14.
[0044] In this embodiment, the motor encoder 15 the ROM 17 the
CPU 18 and the RAM 19 constitute control means 16.
[0045] Next, a process for storing the syringe 4 in the syringe
pump 1 of this embodiment will be described with reference to FIGS.
1 3 and 4.
[0046] First, the power source for the syringe pump 1 is turned
on. Then, the control proceeds to Step 1 where a setting mode is
selected. Then, the control proceeds to Step 2 where the capacity
described on the scale of the syringe 4 and the name of maker of
the syringe 4 are input by the input section 13.
[0047] Next, the control proceeds to Step 3 where the gasket 4a
is pulled beyond the maximum scale position via the plunger 4b.
Then, the control proceeds to Step 4 where the syringe 4 is held
by the syringe holding portion 3. Then, the control proceeds to
Step 5 where the outside diameter of the syringe 4 is measured
by the syringe size sensor 5.
[0048] Next, the control proceeds to Step 6 where the distal end
of the gasket 4a is set at the maximum scale position of the syringe
4 by operating the input section 13. If the distal end of the plunger
4b is brought too far beyond the maximum scale position by a mistaken
operation of the input section 13 the control returns to Step 3.
After the distal end of the plunger 4b has been set at the maximum
scale position, the control proceeds to Step 7 where the maximum
scale position is stored in the RAM 19. Also, the motor 9 rotates
the ball screw member 7 via the gears 8a and 8b while being controlled
by the motor encoder 15 so that the plunger presser 6 presses the
plunger 4b. Next, the control proceeds to Step 8 where the load
on the ball screw member 7 is monitored by the load sensor 11 to
judge whether or not the gasket 4a has moved to the distal end of
the syringe 4.
[0049] If the load on the ball screw member 7 is detected by the
load sensor 11 the control proceeds to Step 9 where the motor
9 is stopped to stop pressing of the plunger 4b by the plunger presser
6. If the load on the ball screw member 7 is not detected by the
load sensor 11 the control returns to Step 7 and hence the pressing
of the plunger 4b is continued.
[0050] Next, the control proceeds to Step 10 where the position
of the plunger 4b at the time when it is detected by the load sensor
11 that the gasket 4a has moved to the distal end of the syringe
4 is output by the contact 10a and the linear potentiometer 10b.
Then, the travel distance of the plunger 4b is calculated by the
distance calculation program 17a based on the maximum scale position
stored in the RAM 19 and the position output by the load sensor
11. Next, the control proceeds to Step 11 where the capacity of
the syringe 4 is calculated by the capacity calculation program
17b based on the outside diameter of the syringe 4 measured by the
syringe size sensor 5 and the travel distance of the plunger 4b
calculated by the distance calculation program 17a. Then, the control
proceeds to Step 12 where the difference calculation program 17c
calculates a difference in capacity by comparing the capacity calculated
by the capacity calculation program 17b with the capacity input
by the input section 13 by the operator in Step 2.
[0051] Next, if the difference in capacity calculated by the difference
calculation program 17c is within a predetermined range, the registration
program 17d accepts the storage of the outside diameter of the syringe
4 measured by the syringe size sensor 5 the capacity of the syringe
4 which corresponds to the outside diameter of the syringe 4 and
is input in Step 2 the name of maker of the syringe 4 which is
similarly input in Step 2 and the travel distance of the plunger
4b calculated by the distance calculation program 17a in the RAM
disc 14a. Inversely, if the difference in capacity is out of the
predetermined range, the registration program 17d refuses the storage
of the outside diameter of the syringe 4 the capacity of the syringe
4 which corresponds to the outside diameter of the syringe 4 the
name of maker of the syringe 4 and the travel distance of the plunger
4b in the RAM disc 14a.
[0052] Next, the display section 12 displays the result of whether
or not the outside diameter of the syringe 4 the capacity of the
syringe 4 which corresponds to the outside diameter of the syringe
4 the name of maker of the syringe 4 and the travel distance of
the plunger 4b have been stored in the RAM disc 14a.
[0053] Thus, the process for storing the syringe 4 in the syringe
pump 1 is completed.
[0054] Next, a case where a patient is injected with a chemical
solution by using the syringe pump 1 of this embodiment will be
described with reference to FIGS. 1 and 5.
[0055] First, the power source for the syringe pump 1 is turned
on. Then, the control proceeds to Step 21 where the syringe 4 filled
with the chemical solution is held by the syringe holding portion
3. Then, the control proceeds to Step 22 where the name of maker
of the syringe 4 is selected by the input section 13. Next, the
control proceeds to Step 23 where the outside diameter of the syringe
4 is measured by the syringe size sensor 5. The capacity of the
syringe 4 corresponding to the measured outside diameter of the
syringe 4 and the travel distance of the plunger 4b are displayed
on the display section 12. Then, the control proceeds to Step 24
where the flow rate per predetermined time of chemical solution
injected from the syringe 4 is set. Next, the control proceeds to
Step 25 where the piercing instrument 4c is connected to the patient.
Then, the control proceeds to Step 26 where the injection is started
by the operation of the input section 13.
[0056] According to the syringe pump of this embodiment, a syringe
that is sold newly or a syringe with a dimension changed by design
change or remodeling can be stored. Also, if the syringe 4 is once
stored in the RAM disc 14a, the information stored in the RAM disc
14a can be read next time and subsequently, so that the stored syringe
can be used without troublesome setting/adjusting operation. Also,
according to the syringe pump of this embodiment, by storing the
outside diameter of the syringe 4 that is commercially available
at the time when the syringe pump is manufactured and the capacity
corresponding to the outside diameter in advance in the ROM 17
the operator's burden of inputting can be eased.
[0057] In this embodiment, the syringe pump 1 using, for example,
the RAM disc 14a as the storage means 14 has been explained. However,
any storage unit that is writable, such as a magnetic disc, a flash
memory, an optical disc, can be used.
[0058] Also, in this embodiment, the syringe pump 1 in which the
initial syringe data storage section 14b is provided in the ROM
17 has been explained. However, the initial syringe data storage
section 14b may be provided at another place, for example, on the
RAM disc 14a.
[0059] Also, in this embodiment, the syringe pump 1 provided with
the contact 10a and the linear potentiometer 10b as the travel amount
detecting means has been explained. However, in place of providing
the contact 10a and the linear potentiometer 10b, the travel amount
of the plunger may be detected by detecting the rotational speed
of the motor by using the motor encoder 15. In this case, the distance
calculation program calculates the travel distance of the plunger
from the rotational speed based on the screw pitch of the ball screw
member 7. Also, in place of providing the contact 10a and the linear
potentiometer 10b, a step motor may be used instead of the motor
9 to detect the number of pulses, thereby detecting the travel amount
of the plunger. In this case, the distance calculation program calculates
the travel distance of the plunger by determining the rotational
speed of the step motor from the number of pulses.
INDUSTRIAL APPLICABILITY
[0060] According to the present invention, a syringe that is sold
newly or a syringe with a dimension changed by design change or
remodeling can be stored. Therefore, the stored syringe can be used
without troublesome setting/adjusting operation, so that in medical
treatment such as injection of patient with a chemical, smooth and
exact injection of chemical solution can be accomplished.
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