Water cooler abstract
A self-filling bottled-water cooler dispenses pure water from a
transparent water bottle mounted on the top of a free-standing cabinet
body. The cooler attaches to a tap-water or other continuous water
source and provides a continuous supply of pure water without need
to change the water bottle. In an alternative embodiment, an apparatus
for converting a conventional bottled-water cooler into a self-filling
bottled-water cooler is provided. The apparatus includes a water
bottle which replaces the interchangeable water bottle of the conventional
bottled-water cooler. Water from a tap water or other source is
purified in a reverse osmosis, carbon block or other water purifier
and is routed to the water bottle of the apparatus. An inlet valve
mounted on the lower portion of the water bottle and connected to
a float mechanism within the water bottle regulates the flow of
purified water into the water bottle. The float mechanism closes
the inlet valve only when the purified water in the water bottle
is at or above a desired full level. A venting system prevents overfilling
of the water bottle and a change in air pressure within the bottle
whenever the level of purified water in the bottle changes.
Water cooler claims
I claim:
1. An apparatus for converting a conventional bottled-water cooler
having a water tank with an upper open section having a flared edge
into a self-filling bottled-water cooler, comprising:
a water bottle having at a lower portion a neck mountable to the
water tank such that water freely flows between the water bottle
and the water tank;
a water inlet system partially disposed within said water bottle
and connected to the water bottle at said lower portion, wherein
said inlet system includes a water purifier fluidically connectable
to an external water source, and wherein said inlet system supplies
pure water to the water bottle and controls the flow of pure water
into the water bottle to allow the pure water to fill the water
bottle when the pure water within the water bottle is below a desired
full level and to stop the flow of pure water into the water bottle
when the pure water is at or above the desired full level;
a venting system partially disposed within said water bottle and
connected to the water bottle at said lower portion, wherein said
venting system prevents change in air pressure within the water
bottle when the level of pure water in the bottle changes; and
wherein said neck of the water bottle fits within the upper open
section of the water tank and has an annular flange and O-ring seal
confronting the flange which cooperate with the flared edge of the
water tank to mount the water bottle onto the water tank and to
seal the water bottle to the water tank.
2. The apparatus of claim 1 wherein said water bottle includes
at least one clamp for engaging the annular flange on the neck of
the water bottle and the flared edge of the water tank to securely
clamp the water bottle to the water tank.
3. An apparatus for converting a conventional bottled-water cooler
having a water tank into a self-filling bottled-water cooler, comprising:
a water bottle having at a lower portion a neck mountable to the
water tank such that water freely flows between the water bottle
and the water tank;
a water inlet system partially disposed within said water bottle
and connected to the water bottle at said lower portion, wherein
said inlet system includes a water purifier fluidically connectable
to an external water source, and wherein said inlet system supplies
pure water to the water bottle and controls the flow of pure water
into the water bottle to allow the pure water to fill the water
bottle when the pure water within the water bottle is below a desired
full level and to stop the flow of pure water into the water bottle
when the pure water is at or above the desired full level;
a venting system partially disposed within said water bottle and
connected to the water bottle at said lower portion, wherein said
venting system prevents change in air pressure within the water
bottle when the level of pure water in the bottle changes;
wherein said neck of said water bottle includes an adapter for
mounting said water bottle to said tank; and
wherein said neck further includes an annular flange and an O-ring
seal confronting the flange, wherein said adapter has an upper open
section having a flared edge, wherein a portion of said neck fits
within the upper open section of the adapter and the flared edge
of the adapter cooperates with the annular flange and O-ring seal
of the water bottle to seal the water bottle to the adaptor, and
wherein the adapter has a lower section which cooperates with the
water tank to seal the adapter to the water tank and thus seal the
water bottle to the water tank.
4. An apparatus for converting a conventional bottled-water cooler
having a water tank into a self-filling bottled-water cooler, comprising:
a water bottle having at a lower portion a neck mountable to the
water tank such that water freely flows between the water bottle
and the water tank;
a water inlet system partially disposed within said water bottle
and connected to the water bottle at said lower portion, wherein
said inlet system includes a water purifier fluidically connectable
to an external water source, and wherein said inlet system supplies
pure water to the water bottle and controls the flow of pure water
into the water bottle to allow the pure water to fill the water
bottle when the pure water within the water bottle is below a desired
full level and to stop the flow of pure water into the water bottle
when the pure water is at or above the desired full level;
a venting system partially disposed within said water bottle and
connected to the water bottle at said lower portion, wherein said
venting system prevents change in air pressure within the water
bottle when the level of pure water in the bottle changes; and
wherein said lower portion of said water bottle includes a cutout
and said water inlet system and said venting system are connected
to the water bottle at said cutout.
5. An apparatus for converting a conventional bottled-water cooler
having a water tank into a self-filling bottled-water cooler, comprising:
a water bottle having at a lower portion a neck mountable to the
water tank such that water freely flows between the water bottle
and the water tank;
a water inlet system partially disposed within said water bottle
and connected to the water bottle at said lower portion wherein
said inlet system includes a water purifier fluidically connectable
to an external water source, and wherein said inlet system supplies
pure water to the water bottle and controls the flow of pure water
into the water bottle to allow the pure water to fill the water
bottle when the pure water within the water bottle is below a desired
full level and to stop the flow of pure water into the water bottle
when the pure water is at or above the desired full level;
a venting system partially disposed within said water bottle and
connected to the water bottle at said lower portion, wherein said
venting system prevents change in air pressure within the water
bottle when the level of pure water in the bottle changes;
wherein said water inlet system includes an inlet valve fluidically
connected to said water purifier and said water bottle and mounted
on said water bottle at said lower portion, said inlet valve including
an automatically operated lever for controlling the operation of
the inlet valve, and a float mechanism, further including:
a support member disposed within the water bottle and having upper
and lower ends;
a float disposed on said support member at said upper end;
a catch disposed on said support member at said upper end; and
wherein said catch cooperates with said lever of said inlet valve
to move said lever to regulate the flow of pure water into the water
bottle; and
wherein said float is an umbrella float having a semi-spherical
rigid body with an open bottom end.
6. The apparatus of claim 5 wherein said umbrella float further
includes an axial hole perpendicular to the plane of said open bottom
end for mounting said umbrella float onto the upper end of said
support member.
7. An apparatus for converting a conventional bottled-water cooler
having a water tank into a self-filling bottled-water cooler, comprising:
a water bottle having at a lower portion a neck mountable to the
water tank such that water freely flows between the water bottle
and the water tank;
a water inlet system partially disposed within said water bottle
and connected to the water bottle at said lower portion, wherein
said inlet system includes a water purifier fluidically connectable
to an external water source, and wherein said inlet system supplies
pure water to the water bottle and controls the flow of pure water
into the water bottle to allow the pure water to fill the water
bottle when the pure water within the water bottle is below a desired
full level and to stop the flow of pure water into the water bottle
when the pure water is at or above the desired full level;
a venting system partially disposed within said water bottle and
connected to the water bottle at said lower portion, wherein said
venting system prevents change in air pressure within the water
bottle when the level of pure water in the bottle changes;
wherein said water inlet system includes an inlet valve fluidically
connected to said water purifier and said water bottle and mounted
on said water bottle at said lower portion, said inlet valve including
an automatically operated lever for controlling the operation of
the inlet valve, and a float mechanism, further including:
a support member disposed within the water bottle and having upper
and lower ends;
a float disposed on said support member at said upper end;
a catch disposed on said support member at said upper end;
wherein said catch cooperates with said lever of said inlet valve
to move said lever to regulate the flow of pure water into the water
bottle; and
wherein said float is an umbrella float generally having a disc
shape, and including a flat upper wall joined at an edge with a
ring-shaped outer sidewall, and wherein said umbrella float has
an open bottom.
8. The apparatus of claim 7 wherein said umbrella float includes
an axial hole having a tubular sidewall extending downward from
said flat upper wall and wherein said tubular sidewall extends below
the bottom edge of said outer sidewall.
9. The apparatus of claim 8 wherein said umbrella float is integrally
formed.
10. An apparatus for converting a conventional bottled-water cooler
having a water tank into a self-filling bottled-water cooler, comprising;
a water bottle having at a lower portion a neck mountable to the
water tank such that water freely flows between the water bottle
and the water tank;
a water inlet system disposed within said water bottle and connected
to the water bottle at said lower portion, wherein said inlet system
includes a water purifier fluidically connectable to an external
water source, and wherein said inlet system supplies pure water
to the water bottle and controls the flow of pure water into the
water bottle to allow the pure water to fill the water bottle when
the pure water within the water bottle is below a desired full level
and to stop the flow of pure water into the water bottle when the
pure water is at or above the desired full level;
a venting system partially disposed within said water bottle and
connected to the water bottle at said lower portion, wherein said
venting system prevents change in air pressure within the water
bottle when the level of pure water in the bottle changes, and wherein
said venting system includes a rigid tube disposed within the water
bottle and having a vertically upstanding portion with an open end
above the desired full level of the water bottle; and
wherein said water bottle includes a plug having a tubular portion
through a top wall of the water bottle, said tubular portion having
an open end extending into the interior of the water bottle, and
wherein said open end of said vertically upstanding portion of said
rigid tube is supported within the open end of the tubular portion
of said plug.
11. An apparatus for converting a conventional bottled-water cooler
having a water tank into a self-filling bottled-water cooler, comprising:
a water bottle having at a lower portion a neck mountable to the
water tank such that water freely flows between the water bottle
and the water tank;
a water inlet system partially disposed within said water bottle
and connected to the water bottle at said lower portion, wherein
said inlet system includes a water purifier fluidically connectable
to an external water source, and wherein said inlet system supplies
pure water to the water bottle and controls the flow of pure water
into the water bottle to allow pure water to fill the water bottle
when the pure water within the water bottle is below a desired full
level and to stop the flow of pure water into the water bottle when
the pure water is at or above the desired full level;
a venting system partially disposed within said water bottle and
connected to the water bottle at said lower portion, wherein said
venting system prevents change in air pressure within the water
bottle when the level of pure water in the bottle changes; and
wherein said venting system includes a drain pump to pump overflow
water collected by the venting system to a drain destination.
12. An apparatus for converting a conventional bottled-water cooler
having a water tank into a self-filling bottled-water cooler, comprising;
a water bottle having at a lower portion a neck mountable to the
water tank such that water freely flows between the water bottle
and the water tank;
a venting system partially disposed within said water bottle and
connected to the water bottle at said lower portion, wherein said
venting system prevents change in air pressure within the water
bottle when a level of pure water in the bottle changes, said venting
system including:
a rigid tube disposed within the water bottle and having a vertically
upstanding portion with an open end above a desired full level of
the water bottle; and
a water inlet system partially disposed within said water bottle
and connected to the water bottle at said lower portion, wherein
said inlet system supplies pure water to the water bottle and controls
the flow of pure water into the water bottle to allow the pure water
to fill the water bottle when the pure water within the water bottle
is below the desired full level and to stop the flow of pure water
into the water bottle when the pure water is at or above the desired
full level, and wherein said inlet system includes:
a water purifier fluidically connectable to an external water source;
an inlet valve fluidically connected to said water purifier and
said water bottle and mounted on said water bottle at said lower
portion, wherein said inlet valve includes a automatically operated
lever for regulating the flow of pure water through the valve; and
a float mechanism connected to the inlet valve to control the flow
of water into the water bottle, wherein said float mechanism includes:
a tubular support member having upper and lower ends and slidably
disposed within the water bottle around said vertically upstanding
portion of said rigid tube of said venting system;
a float disposed on said tubular support member at said upper end;
and
a catch disposed on said tubular support member at said lower end,
wherein said catch cooperates with said lever of said inlet valve
to move said lever to regulate the flow of pure water into the water
bottle.
13. The apparatus of claim 12 wherein the tank of the conventional
water cooler has an upper open section with a flared edge, wherein
said neck of said water bottle has an annular flange and an O-ring
seal confronting the flange, and wherein said neck fits within the
upper open section of the water tank, and the annular flange and
O-ring seal said neck cooperate with the flared edge of the water
tank to mount the water bottle onto the water tank and to seal the
water bottle to the water tank.
14. The apparatus of claim 13 wherein said water bottle includes
at least one clamp for engaging the annular flange on the neck of
the water bottle and the flared edge of the water tank to securely
clamp the water bottle to the water tank.
15. The apparatus of claim 12 wherein said neck of said water
bottle includes an adapter for mounting said water bottle to the
tank.
16. The apparatus of claim 15 wherein said neck of said water
bottle includes an annular flange and an O-ring seal confronting
the flange, wherein said adapter has an upper open section having
a flared edge, wherein a portion of said neck fits within the upper
open section of the adapter and the flared edge of the adapter cooperates
with the annular flange and O-ring seal of the water bottle to seal
the water to the adapter, and wherein said adapter has a lower section
which cooperates with the water tank to seal the adapter to the
water tank and thus seal the water bottle to the water tank.
17. The apparatus of claim 12 wherein said lower portion of said
water bottle includes a cutout and said water inlet system and said
venting system are connected to said water bottle at said cutout.
18. The apparatus of claim 12 wherein said float is an umbrella
float.
19. The apparatus of claim 18 wherein said umbrella float has
a semi-spherical rigid body with an open bottom end.
20. The apparatus of claim 19 wherein said umbrella float further
includes an axial hole perpendicular to the plane of said open bottom
end for mounting said umbrella float onto the upper end of said
tubular support member.
21. The apparatus of claim 18 wherein said umbrella float generally
has a disc shape, and includes a flat upper wall joined at an edge
with a ring-shaped outer sidewall, and wherein said umbrella float
has an open bottom.
22. The apparatus of claim 21 wherein said umbrella float includes
an axial hole having a tubular sidewall extending downward from
said flat upper wall and wherein said tubular sidewall extends below
the bottom edge of said outer sidewall.
23. The apparatus of claim 20 wherein said umbrella float is integrally
formed.
24. The apparatus of claim 12 wherein said water bottle includes
a plug having a tubular portion through a top wall of the water
bottle, said tubular portion having an open end extending into the
interior of the water bottle, and wherein said open end of said
vertically upstanding portion of said rigid tube is supported within
the open end of the tubular portion of said plug.
25. The apparatus of claim 12 wherein said venting system includes
a bacteria filter for preventing contaminants from entering the
water bottle through the venting system.
26. The apparatus of claim 12 wherein said venting system prevents
overfilling of the water bottle and includes a check valve to prevent
contaminants form entering the water bottle through the venting
system.
27. The apparatus of claim 12 wherein said venting system includes
a drain pump to drain overflow water collected by the venting system
to a drain destination.
Water cooler description
FIELD OF THE INVENTION
The present invention generally relates to water coolers, and more
particularly to a self-filling bottled-water cooler.
BACKGROUND OF THE INVENTION
Bottled-water coolers are found in homes, offices and other locations
where pure drinking water is desired. Typically, bottled-water coolers
are comprised of a cooling-dispensing unit and an interchangeable
glass or plastic water-filled bottle mounted in an inverted position
on the top of the cooling-dispensing unit. Pure drinking water is
supplied in the interchangeable bottle, cooled in the cooling-dispensing
unit and dispensed through a manually operated tap on the cooling-dispensing
unit. When the water is completely dispensed from the cooler, the
empty bottle is manually replaced with a filled bottled by removing
the empty bottle and inverting the filled bottle onto the top of
the cooling-dispensing unit.
Conventional bottled-water coolers, however, have a number of inherent
limitations and disadvantages. The water supply is not continuous
and therefore requires the difficult and time consuming task of
removing empty bottles and replacing them with heavy, filled bottles.
Changing the bottles can be particularly difficult for small persons
or persons of limited strength. Furthermore, water is often spilled
when the bottles are changed Therefore, the bottles of conventional
water coolers cannot be changed without risk of wetting the areas
around the coolers or the persons changing the bottles. Also, conventional
bottled-water coolers cannot be placed in a location where water
spillage could cause damage. Conventional water coolers, therefore,
can be messy and wasteful.
As the water supply in conventional bottled-water coolers is not
continuous, conventional bottled-water coolers also cannot be used
during the times they are empty Users must wait until the bottles
are changed Frequently, this means that users of conventional water
coolers must wait until persons can be found to change the bottles
of the coolers or until new shipments of filled bottles arrive for
the coolers.
Bottle-less water coolers overcome some of the disadvantages of
conventional bottled-water coolers. In bottle-less water coolers,
water is continuously pumped or otherwise supplied from a pure water
source into a cooling-dispensing unit similar to the cooling-dispensing
unit of a conventional bottled-water cooler. Because the water is
pumped from a continuous source and a bottle is not needed, bottle-less
water coolers, as their name implies, do not employ bottles to store
the pure water.
Because bottle-less water coolers do not employ filled water bottles,
they also have a number of inherent disadvantages. People associate
water coolers with conventional bottled-water coolers. When people
think of water coolers, they think of conventional bottled-water
coolers It is the water bottle on the top of the cooler that most
indicates to the public that the unit is a water cooler. Therefore,
a bottle-less water cooler is less easily recognized by the public
as a water cooler.
Bottle-less water coolers are also less psychologically attractive
to the public than bottled-water coolers. The public associates
the quality of water dispensed by a conventional bottled-water cooler
with the pure, crystal-clear look of the water in the bottle above
the cooling-dispensing unit. The pure, crystal-clear appearance
of the water in the bottle reminds the user that the cooler only
dispenses pure water. A water cooler without a bottle displaying
pure water, however, appears to dispense little more than tap water
and does not provide the psychological assurance provided by conventional
bottled-water coolers that pure water, rather than tap water, is
being dispensed. Therefore, bottle-less water coolers are less popular
with the public than bottled-water coolers.
SUMMARY OF THE INVENTION
To overcome the inherent disadvantages and limitations, and yet
to combine the advantages of conventional bottled-water coolers
and bottle-less water coolers, a self-filling bottled-water cooler
is provided.
The self-filling bottled-water cooler includes a free-standing
cabinet body having a water tank within the upper portion of the
cabinet body. A transparent water bottle is securely attached in
an inverted position on the top of the cabinet body to the water
tank such that water freely flows between the bottle and the water
tank.
Water is provided to the cooler from a tap-water or other continuous
water source. The water is purified by a reverse osmosis, carbon
block or other purifier and is then transferred to an inlet valve
which regulates the flow of water into the water tank. The inlet
valve is biased to an open position but can be closed to stop the
flow of purified water into the water tank.
The self-filling bottled-water cooler also includes a float mechanism
disposed within the water bottle. The float mechanism is connected
to the inlet valve and closes the valve when the level of purified
water in the bottle rises to a desired full level.
The purified water passes through the inlet valve and fills the
water tank and the water bottle. When the purified water level reaches
the desired full level, buoyancy causes the float mechanism to close
the inlet valve to stop the flow of purified water into the water
tank and the bottle.
The purified water is dispensed from the water tank of the cooler
through one or more taps connected to the water tank and mounted
on the cabinet body. Cooling and heating systems can be included
in the cooler to vary the temperature of the pure water dispensed
through the taps.
The self-filling bottled-water cooler also includes a venting system
which prevents overfilling of the water bottle and vents the air
space within the water bottle above the purified water level to
prevent a change in air pressure in the air space. The venting systems
includes a check valve and a bacteria filter to prevent contaminants
from entering the water supply through the venting system.
The present invention provides a continuous supply of clear, pure
water. Water cooler service is not interrupted and the bottle of
the cooler is not changed. Therefore, a time-consuming, potentially
messy and wasteful operation is not needed to maintain the water
supply. Because the present invention resembles a conventional water
cooler, it is easily recognized as a water cooler and possesses
the psychological benefits conventional bottled-water coolers have
over bottle-less water coolers.
To also overcome the inherent disadvantages and limitations and
yet to combine the advantages of conventional bottled-water coolers
and bottle-less water coolers, an apparatus for converting a conventional
bottled-water cooler into a self-filling bottled-water cooler is
provided. In the conversion apparatus, the water bottle, inlet valve,
float mechanism and venting system of the self-filling bottled water
cooler described above are combined into a single unit which is
used to replace the interchangeable bottle of a conventional bottled-water
cooler. The conversion apparatus attaches to the water tank of the
conventional bottled-water cooler, and the inlet valve of the conversion
apparatus is connected to a water purifier and a continuous water
source as described above. The conversion apparatus thus combines
with the cabinet body of the conventional bottled-water cooler to
form a self-filling bottled-water cooler as described above. A conventional
bottled-water cooler converted to a self-filling bottled-water cooler
with the conversion apparatus functions in the same manner as described
above for a self-filling bottled-water cooler.
BRIEF DESCRIPTION OF THE DRAWINGS
A more complete understanding of the present invention and its
attendant advantages and features thereof will be more readily understood
by reference to the following detailed description when considered
in conjunction with the accompanying drawings, wherein:
FIG. 1 is a partial cross-section view of a self-filling bottled-water
cooler according to the present invention;
FIG. 2 is a cross-section view of the self-filling bottled-water
cooler of FIG. 1 showing attachment of the bottle to the upper section
of the water tank.
FIG. 3 is a partial cross-sectional view of the self-filling bottled-water
cooler of FIG. 1 showing a portion of the venting system;
FIG. 4 is a cross-section view of an apparatus for converting a
conventional bottled-water cooler into a self-filling bottled-water
cooler according to the present invention;
FIG. 5 is a partial cross-section view of the apparatus of FIG.
4 showing a portion of the water inlet system;
FIG. 6 is a partial cross-section view of the apparatus of FIG.
4 showing a portion of the venting system;
FIG. 7 is a cross-section view of the umbrella float of the apparatus
of FIG. 4;
FIG. 8 is a cross-section view of an alternative embodiment of
the umbrella float of FIG. 7;
FIG. 9 is a plan view of an adapter which can be used in conjunction
with the apparatus of FIG. 4; and
FIG. 10 is a cross-section view showing use of the adapter of FIG.
9 in conjunction with the apparatus of FIG. 4.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings wherein like reference numerals designate
corresponding or similar elements throughout the several views,
an exemplary self-filling bottled-water cooler 10 according to the
present invention is depicted in FIG. 1. The self-filling bottled-water
cooler 10 includes a dispensing system 12 a water bottle 14 a
water inlet system 16 and a venting system 18.
The dispensing system 12 includes a free-standing cabinet body
20 a water tank 22 located in the upper portion 30 of the cabinet
body, at least one tap 24 mounted on the front of the cabinet body
20 and plumbing connections 26 from the water tank 22 to the taps
24 to permit water to flow from the water tank through the taps
when the taps are opened. The dispensing system can also include
a heating and/or cooling system (not shown) to vary the temperature
of water dispensed through the taps. For example, a heating system
can be included so that one tap dispenses hot water for coffee,
tea or soup, and a cooling system can be included so that another
tap dispenses cold water for cold drinks. Such heating and cooling
systems are known in the industry and therefore are not described
here.
The cabinet body 20 can also include a spill tray 28 mounted under
the taps 24 to catch water spilled from the taps. Such spill trays
are also known in the industry. A spill drain line 94 can be included
in the cabinet body to drain spilled water from the spill tray 28
to a drain pump 96.
The cabinet body 20 is self-standing and must be configured to
stably support the water bottle 14 filled with water. The cabinet
body can be formed of sheet metal, plastic or other rigid materials.
The water tank 22 is located within the upper portion 30 of the
cabinet body 20 such that an upper section 32 of the water tank
extends upward beyond the top surface 34 of the cabinet body to
mate with the neck 36 of the water bottle 14. Alternatively, the
water tank 22 can be located completely within the upper portion
30 of the cabinet body 20 such that the neck 36 of the water bottle
14 projects downward into the upper portion 30 of the cabinet body
to mate with the upper section 32 of the water tank. The water tank
22 can be made of stainless steel or any other sturdy material non-reactive
with water and has a circular horizontal cross section. The upper
edge 38 of the water tank is flared to accommodate an 0-ring seal
40. The bottom surface 42 of the tank has at least one outlet 44
to allow water in the tank to flow through the plumbing connections
26 to the taps 24 for dispensing.
The water bottle 14 can be made of glass, plastic or any other
transparent rigid material and is securely attached in an inverted
position to the upper section 32 of the water tank of the cabinet
body 20. As can best be seen in FIG. 2 the water bottle 14 is formed
with a straight neck 36 having an annular flange 46. The outside
diameter of the straight neck 36 is selected to be slightly smaller
than the inside diameter of the upper section 32 of the water tank
such that its neck 36 snuggly slides into the inside of the upper
section 32 of the water tank 22. As can be seen in the figure, the
flared upper edge 38 of the water tank cooperates with the annular
flange 46 formed on the neck of the water bottle and an 0-ring seal
40 placed between the flared upper edge 38 and the annular flange
46 to seal the joint between the bottle 14 and the water tank 22.
Clamps 48 engage the annular flange 46 and the flared upper edge
38 to secure the bottle onto the water tank 22 and to provide additional
pressure on the 0-ring seal 40 to seal the joint.
The water inlet system 16 which supplies purified water to the
interior of the water bottle, includes water inlet lines 58 and
60 a reverse osmosis, carbon block or other water purifier 52
an inlet valve 54 and a float mechanism 56. A first water inlet
line 58 connects to a tap-water or other continuous water source
(not shown) to supply water 90 to the
water Purifier 52 which purifies the water. The water purifier
52 can purify the water to greater than 99% purity, which is greater
than the purity of bottled water supplied for conventional bottled
water coolers. A second water inlet line 60 connects the water purifier
52 to the inlet valve 54 to supply purified water to the water tank
22 of the dispensing system 12. The inlet valve 54 is mounted on
the water tank 22 and regulates the flow of purified water into
the water tank. The inlet valve 54 is biased in an open position
to normally allow the purified water to enter the water tank 22.
A lever 62 on the inlet valve 54 moves upward in a vertical arc
to close the valve to control the flow of purified water into the
water tank 22.
The float mechanism 56 includes a tubular float 64 and a thin wire,
filament or other linkage 66. The float 64 is made of polycarbonate
and has an axial hole 68 through its center. The float 64 is slidably
disposed on an overflow tube 70 which extends vertically in the
bottle 14 from the water tank 22 to the upper portion 72 of the
bottle. The overflow tube 70 passes through the axial hole 68 in
the float such that the float 64 is free to slide vertically on
the tube 70. The wire, filament or other linkage 66 connects the
float to the lever 62 of the inlet valve 54 to control the position
of the lever and therefore to regulate the valve.
The venting system 18 includes the overflow tube 70 an air vent
74 having a hydrophobic bacteria filter, a check valve 76 a drain
pump 96 and drain line plumbing 80 82 84 and 98. The overflow
tube 70 is made of plastic, stainless steel or any other rigid material
non-reactive with water and is rigidly attached to the water tank
22 by conventional plumbing fixtures 80 such that the overflow tube
70 provides a passage from the upper portion 72 of the water bottle
down through the bottle 14 and out through the water tank 22. As
can be seen in FIG. 3 a drain line 82 and a "T" fixture
84 connect the overflow tube 70 at the plumbing fixtures 80 on the
water tank 22 to the air vent 74 and check valve 76. A drain line
98 connects the check valve 76 to the drain pump 96. The drain pump
96 pumps spilled water collected by the spill tray 28 and overflow
water collected by the venting system to a drain destination.
The air vent 74 includes a hydrophobic bacteria filter in a housing
86 to prevent bacteria and other contaminants from entering the
water supply through the air vent. Typically, a 0.22 microfilter
is used. The check valve 76 only permits fluid flow in the direction
of the arrow 88 and therefore also prevents contaminants from backflowing
through the venting system into the water supply.
The venting system 18 acts as an emergency overflow drain to prevent
the water bottle 14 from overfilling. The venting system 18 also
provides an air vent to the upper portion 72 of the water bottle
above the water level in the bottle. Venting of the bottle above
the water level is necessary to prevent a change in air pressure
within the bottle when water is added to the bottle or dispensed
through the taps 24. Without venting of the bottle, air pressure
would build in the bottle as water is added to the bottle until
the pressure is great enough to prevent additional water from entering
the bottle. Therefore, without venting, the bottle would never fill.
Conversely, without venting of the bottle, air pressure would drop
in the bottle as water was dispensed through the taps 24 until the
drop was great enough to prohibit flow of water through the taps.
Therefore, without venting, the flow of water through the taps would
be inhibited.
As can be seen from the figures, water 90 enters the first inlet
line 58 of the cooler and is purified in the water purifier 52.
The purified water 92 passes through the second inlet line 60 and
the inlet valve 54 and fills the water tank 22 and the water bottle
14 until the water 92 in the bottle reaches the desired full level,
raises the float 64 and closes the inlet valve 54. As the water
92 fills the water bottle 14 air exits the bottle through the venting
system 18 to keep the air pressure in the bottle constant. The water
level then remains constant until a user dispenses water from the
cooler.
When a tap 24 is opened, water is dispensed from the water bottle
14 and the water tank 22 through the tap. This causes the water
level in the bottle to drop which in turn causes the float 64 to
lower and therefore to open the inlet valve 54 once again to allow
more purified water 92 to enter the water tank 22 and water bottle
14 to restore the water level in the bottle to its original place.
As the water level in the bottle drops, air enters the bottle through
the venting system 18 to keep the air pressure in the bottle constant.
If the inlet valve 54 malfunctions by remaining in the open position
and the water level within the bottle rises above the normal full
level of the bottle, purified water 92 flows into the overflow tube
70 and passes out of the cooler without causing water pressure to
build in the bottle.
The teachings of the present invention can also be used to convert
existing conventional bottled-water coolers into self-filling bottled-water
coolers. In an alternative embodiment of the present invention,
most shown in FIGS. 4 5 and 6 an apparatus 100 for converting
a conventional bottled-water cooler into a self-filling bottled-water
cooler is provided. The conversion apparatus 100 includes a water
bottle 102 similar to the water bottle 14 described above. Onto
the water bottle 102 are mounted a water inlet system 104 and a
venting system 106 similar to the water inlet system 16 and venting
system 18 which in the embodiment of FIG. 1 are mounted onto the
water tank 22 of the cabinet body 20. The conversion apparatus 100
easily converts a conventional bottled-water cooler into a self-filling
bottled-water cooler by replacing the interchangeable bottle of
the conventional bottled-water cooler with the conversion apparatus
100 as described below. The water bottle 102 is essentially the
same as water bottle 14 described above except that a cutout 108
is provided in the water bottle for mounting the water inlet system
104 and the venting system 106. The area of the water bottle around
the cutout 108 can be opaque and a dark color, such as black, to
mask connection of the water inlet system 104 and the venting system
106 to the water bottle 102. Also, in a small hole in the center
110 through the top wall 112 of the water bottle is mounted a small
plug 114 having a tubular portion 116 with an open end 118 extending
into the interior 120 of the water bottle 102 for receiving the
upper end 122 of the overflow tube 124 as will be described in
more detail below.
Like water bottle 14 described above, water bottle 102 is formed
with a straight neck 126 having an annular flange 128. The outside
diameter of the straight neck 126 is selected to be slightly smaller
than the inside diameter of the water tank 212 of the bottled-water
cooler to be converted such that the neck 126 will snuggly slide
into the inside of the water tank 212.
The water inlet system 104 includes an inlet valve 130 and a float
mechanism 132. The inlet valve 130 which best can be seen in FIG.
5 is fluidically connected by a water inlet line 134 to a water
purifier (not shown in FIG. 5 but such as water purifier 52 of
the embodiment of FIG. 1) and ultimately to a tap-water or other
continuous water source (not shown in FIG. 5 but as shown and described
for the embodiment of FIG. 1). The inlet valve 130 is mounted on
the bottom portion 136 of the water bottle through flat surface
138 in cutout 108. The inlet valve 130 regulates the flow of purified
water into the water bottle and operates in a similar manner to
the inlet valve 54 described above.
The float mechanism 132 which best can be seen in FIG. 4 includes
an umbrella float 140 a tubular support 142 and a catch 144. As
can best be seen in FIG. 7 the umbrella float 140 is made of a
rigid, airtight plastic or other suitable material non-reactive
with water and has a curved semi-spherical body 146 with an open
bottom end 148. Typically, the umbrella float body 146 is made of
a transparent material so that it is nearly invisible when used
within the water bottle 102. Through the top wall 150 of the float
body 146 a support plug 152 is located which has an axial hole
154 perpendicular to the plane, represented by dashed line 156
of the open bottom end 148 of the float body 146. As further described
below, the axial hole 154 provides the attachment point for the
umbrella float 140 to the tubular support 142. The support plug
152 is thicker than the top wall 150 of the umbrella float body
146 and must provide a sufficiently sized inside surface 158 for
firm attachment of the umbrella float 140 to the tubular support
142. Typically, the support plug 152 will be made of the same transparent
material as the umbrella float body 146 but can be made of any
rigid, airtight plastic or other suitable material non-reactive
with water and capable of being bonded to the float body 146. The
axial hole 154 in the support plug 152 must be of sufficient diameter
to provide a snug fit around the outside of the cross section of
the tubular support 142.
In an alternative embodiment, the umbrella float 140 can be configured
as shown in FIG. 8. As shown in the figure, the alternative embodiment
160 of the umbrella float is flatter than the umbrella float 140
of FIG. 7 and generally has a disc shape. The alternative embodiment
umbrella float 160 is made of the same rigid materials as the umbrella
float 140 of FIG. 7 and also typically is transparent. The alternative
embodiment umbrella float 160 has a fat upper wall 162 integrally
formed with a short, ring-shaped outer sidewall 164. A rounded edge
166 joins the upper wall 162 with the outer sidewall 164. As with
the umbrella float of FIG. 7 the bottom 168 of the alternative
embodiment umbrella float 160 is open.
An axial hole 170 having a tubular sidewall 172 extends downward
from the upper wall 162 through the inside 174 of the alternative
embodiment umbrella float 160. The tubular sidewall 172 of the axial
hole 170 is integrally formed with the upper wall 162 of the float
and the bottom edge 176 of the tubular sidewall 172 extends below
the bottom edge 178 of the outer sidewall 164 of the float. As with
the umbrella float of FIG. 7 the axial hole 170 is used to attach
the alternative embodiment umbrella float 160 to the tubular support
142. Thus, the inside diameter of the axial hole 170 must be of
sufficient size to snuggly fit over the outside cross section of
the tubular support 142. Also, the length of the tubular sidewall
172 must provide a sufficiently sized inside surface 180 for firm
attachment of the alternative embodiment umbrella float 160 to the
tubular support 142.
Typically, the overall diameter 182 of the alternative embodiment
umbrella float 160 is greater than the overall diameter 184 of the
umbrella float 140 of FIG. 7; however, the height 186 of the outer
sidewall 164 of the alternative embodiment umbrella float 160 is
significantly less than the overall height 188 of the umbrella float
140 of FIG. 7. Thus, an advantage of the alternative embodiment
umbrella float 160 over the umbrella float 140 of FIG. 7 is that
the lower height 186 of the outer sidewall of the alternative embodiment
umbrella float 160 coupled with its larger overall diameter 182
gives the alternative embodiment umbrella float 160 the same buoyancy
as the umbrella float 140 of FIG. 7 yet because of the lower profile
of the alternative embodiment umbrella float 160 it is less noticeable
in the top of the water bottle 102. Also, because the tubular sidewalls
176 of the axial hole 170 of the alternative embodiment umbrella
float 160 extend downward below the bottom edge 178 of the outer
sidewall 164 when the alternative embodiment umbrella float 160
is used, an airtight chamber is integrally formed in the inside
174 of the float without any need to provide an airtight seal between
the outside of the tubular support 142 and the inside surface 180
of the axial hole.
As best can be seen in FIG. 4 the tubular support 142 is disposed
around the upstanding portion 194 of the overflow tube 124. The
tubular support 142 supports the umbrella float 140 within the water
bottle 102 provides a bearing surface 190 for the umbrella float
140 to ride upon in a vertical path within the water bottle 102
and links the umbrella float 140 to the inlet valve 130. The tubular
support 142 is made of a rigid plastic or other suitable material
non-reactive with water. The tubular support 142 is formed into
a thin tube and typically is transparent. The length of the tubular
support is determined by placement of the catch 144 described below.
The upper end 192 of the tubular support 144 firmly attaches to
the inside surface 158 of the axial hole 154 of the umbrella float
140. A water-insoluble adhesive or other water-insoluble means is
used to connect the upper end 192 of the tubular support 142 to
the umbrella float 140. Unless the umbrella float 160 of FIG. 8
is used in the conversion apparatus, the seal between the outside
surface of the upper end 192 of the tubular support 142 and the
inside surface 158 of the axial hole 154 must be airtight.
As the inside surface of the tubular support 142 provides a bearing
surface 190 for the umbrella float 140 to ride upon within the water
bottle 102 the inside diameter of the tubular support 142 must
be greater than the outside diameter of the overflow tube 124 described
below, and must be of sufficient size so that the tubular support
142 can easily slide in a vertical direction along the upstanding
portion 194 of the overflow tube 124.
To the bottom end 196 of the tubular support 142 is attached the
catch 144. The catch 144 trips the lever 198 of the inlet valve
130 to stop the flow of water into the water bottle 102 when the
level of water in the water bottle 102 reaches the desired full
level and raises the umbrella float 140. The catch 144 is made of
a ring of plastic or other suitable material press fit around the
bottom end 196 of the tubular support 142. An insoluble adhesive
can also be used to attach the catch 144 around the bottom end 144
of the tubular support 142. The catch 144 must be attached to the
bottom end 196 of the tubular support 142 at a distance from the
umbrella float 140 sufficient to trip the lever 198 of the inlet
valve 130 and close the valve when the water in the water bottle
102 reaches the desired full level and raises the umbrella float
140.
The venting system 106 is essentially the same as the venting system
18 described above, except that the venting system 106 is mounted
onto the bottom portion 136 of the water bottle 102 by conventional
plumbing fixtures 200 which pass through flat 138 in cutout 108.
The upstanding portion 194 of the overflow tube 124 must be straight
and have sufficient length to allow the float mechanism 132 to vertically
slide along the upstanding portion 194 and have enough movement
in the vertical direction to close the inlet valve 130 when the
water level in the water bottle 102 reaches the desired full level.
Thus, in the conversion apparatus embodiment shown in FIG. 4 the
bottom portion of the overflow tube 124 has a U-shaped portion 202
to provide an upstanding portion 194 of sufficient length.
In the conversion apparatus shown in FIG. 4 the upper end 122
of the overflow tube 124 is held in the tubular portion 116 of the
small plug 114 mounted in the center 110 of the top wall 112 of
the water bottle 102. The tubular portion 116 of the small plug
114 provides support to the upper end 122 of the overflow tube 124.
The tip of the upper end 122 overflow tube 122 merely rests within
the tubular portion 116 of the small plug 114 and is not affixed
within the tubular portion 116 in any manner. A clearance is provided
between the outside surface of the tip of the upper end 122 of the
overflow tube 124 and the inside surface of the tubular portion
116 of the small plug 114 so that air and, if water overfills the
water bottle 102 water can freely flow between the inside 120 of
the water bottle 102 and the inside of the overflow tube 124.
As can best be seen in FIG. 6 as in the venting system 18 of the
embodiment of FIG. 1 the overflow tube 124 is connected through
conventional plumbing fixtures 200 and drain line 204 to a bacteria
filter 206 a check valve 208 and ultimately to a drain pump and
a drain source (not shown). The bacteria filter 206 can be of a
hydrophillic type as shown in FIG. 6 or of a hydrophobic type use
with a "T" Fixture 84 housing 86 and air vent 74 as shown
in FIG. 3. The function and operation of the venting system 106
in the conversion apparatus 100 embodiment is the same as the function
and operation of the venting system 18 in the self-filling bottled-water
cooler 10 embodiment of FIG. 1.
A conventional bottled-water cooler is converted to a self-filling
bottled-water cooler with the conversion apparatus 100 by removing
the interchangeable bottle of the conventional bottled-water cooler,
removing the bottle seat from the top of the cooling-dispensing
unit of the conventional bottled-water cooler to expose the top
of the water tank of the cooler, and attaching the conversion apparatus
100 to the tank of the cooler.
The conversion apparatus 100 attaches to the tank of a conventional
bottled-water cooler in the same manner as water bottle 14 attaches
to upper section 32 of water tank 22 of the embodiment of FIG. 1.
As can best be seen in FIG. 4 the flared upper edge 210 of water
tank 212 of the conventional bottled-water cooler cooperates with
the annular flange 128 formed on the neck 126 of the water bottle
102 and an 0-ring seal 214 placed between the flared upper edge
210 and the annular flange 128 to seal the joint between the bottle
102 and the water tank 212. A worm-gear clamp 216 engages the annular
flange 128 and the flared upper edge 210 to secure the bottle 102
onto the water tank 212 and to provide additional pressure on the
0-ring seal 214 to seal the joint.
As some conventional bottled-water coolers do not have a water
tank with a flared upper edge, an adapter such as the adapter 218
shown in FIG. 9 can be provided to facilitate attachment of the
conversion apparatus 100 to the water tank of the conventional bottled-water
cooler. Adapter 218 is ring shaped and made of plastic, stainless
steel or any other suitable rigid material non-reactive with water.
The upper edge 220 of the adapter 218 is flared to accommodate an
0-ring seal. The exact dimensions for a particular use will depend
upon the particular dimensions and characteristics of the tank of
the bottled-water cooler to be converted; however, for illustrative
purposes, the adapter 218 shown in FIG. 9 has a height of two inches,
an inside diameter, measured at the lower edge 222 of six and one-quarter
inches, an outside diameter, measured from edge to edge of the flared
upper edge 220 of six and five-eighths inches, a radius of one
quarter inch for the flared portion of the upper edge 220 and a
wall thickness of one sixty-fourth inch.
As shown in FIG. 10 the lower portion 224 of the adapter 218 is
slipped over the outside of the upper section 226 of the water tank
228 of the bottled-water cooler to be converted between the upper
section 226 and the foam insulation 230 surrounding the water tank.
The inside diameter of the adapter 218 must be sufficient to provide
a secure fit at the area 232 between the outside surface of the
upper section 226 of the water tank 228 and the inside surface of
the lower portion 224 of the adapter 218. A suitable water-insoluble
adhesive can be used to securely fasten the lower portion 224 of
the adapter 218 to the outside surface of the upper section 226
of the water tank 228 and to prevent water leakage. When attached
to the water tank 228 as described immediately above, the adapter
provides a flared upper edge 234 for mating with the 0-ring seal
214 of the water bottle 102. Connection of the water bottle 102
to the adapter 218 and the upper section 226 of the water tank 228
is completed just as described above for a water tank having an
upper section with a flared edge.
Once converted, a conventional bottled-water cooler converted to
a self-filling bottled-water cooler with the conversion apparatus
100 functions in the same manner as described above for the self-filling
bottled-water cooler 10 embodiment shown in FIG. 1.
A variety of modifications and variations of the present invention
are possible in light of the above teachings. It therefore should
be understood that the present invention may be practiced otherwise
than as specifically described above and that the scope of the present
invention is only defined by the following claims. |