Water cooler abstract
An improved mounting adapter is provided for use in a bottled water
cooler of the type having an upwardly open cooler reservoir for
receiving a supply of water from a bottle mounted over the reservoir
in an inverted orientation to permit water downflow from the bottle
to the reservoir. The improved adapter includes a compact and substantially
unitized adapter body or shell for removable snap-fit mounting onto
the cooler reservoir at the open upper end thereof. The adapter
additionally includes an upstanding feed tube or probe for operatively
engaging a valved bottle cap mounted on the neck of a water-containing
bottle supported in an inverted orientation over the cooler reservoir.
In one form, the adapter may carry a seal ring gasket for sealingly
engaging an inner wall surface of the cooler reservoir, and an air
filter may be provided to filter ambient air drawn into the reservoir.
Water cooler claims
What is claimed is:
1. In a feed tube adapter having an adapter body for mounting generally
over an upper end of an upwardly open water reservoir of a bottled
water cooler, and an upstanding feed tube for engaging and opening
a bottle cap carried on the neck of a water bottle installed onto
the bottled water cooler in an inverted orientation, the improvement
comprising: snap-fit mounting means for removably securing said
adapter body onto said reservoir; said snap-fit mounting means including
at least one radially outwardly projecting detent pin formed on
said adapter body for releasible snap-fit reception into at least
one corresponding detent port formed in said reservoir generally
at said upper end thereof.
2. The improvement of claim 1 wherein said at least one detent
pin comprises a plurality of generally radially outwardly projecting
detent pins formed on said adapter body, and wherein said at least
one detent port comprises a plurality of detent ports formed in
said reservoir for releasible and respective snap-fit reception
of said detent pins.
3. The improvement of claim 2 wherein said detent pins are formed
on said adapter body generally at diametrically opposed positions
at an upper end thereof, and further wherein said detent ports are
formed in said reservoir generally at diametrically opposed positions
thereon.
4. The improvement of claim 3 wherein at least one of said detent
pins is formed on a spring tab carried by said adapter body.
5. The improvement of claim 2 wherein said adapter body includes
a radially outwardly projecting support rim formed generally at
an upper end thereof, and further wherein said reservoir includes
a support ledge formed generally at said upper end thereof for seated
support of said adapter body support rim.
6. The improvement of claim 5 wherein said reservoir further includes
a flange extending upwardly from said support ledge, said detent
pins projecting radially outwardly from said adapter body support
rim for releasible snap-fit reception respectively into said detent
ports formed in said reservoir flange.
7. The improvement of claim 1 wherein said snap-fit mounting means
comprises first and second pairs of radially outwardly projecting
detent pins formed on said adapter body generally at diametrically
opposed positions and generally at an upper end thereof for releasible
snap-fit reception respectively into first and second pairs of detent
ports formed in said reservoir generally at diametrically opposed
positions and generally at said upper end thereof.
8. The improvement of claim 7 said first pair of detent pins is
formed on a spring tab carried by said adapter body.
9. The improvement of claim 1 wherein said adapter body comprises
a generally cylindrical upright sleeve segment, a radially outwardly
projecting support rim formed generally at an upper end of said
sleeve segment, a generally annular landing extending generally
radially inwardly from a lower end of said sleeve segment, a generally
cup-shaped well suspended from a radially inner margin of said landing
and defining a bottom wall, and a tubular feed tube post upstanding
centrally from said bottom wall within said cup-shaped well.
10. The improvement of claim 9 wherein said adapter body comprises
a unitary plastic molding.
11. The improvement of claim 9 including means carried at an upper
end of said feed tube post for engaging and opening a bottle cap
carried on the neck of a water bottle.
12. The improvement of claim 11 wherein said means carried by said
feed tube post for engaging and opening a bottle cap comprises a
feed tube insert including means for snap-fit mounting within said
feed tube post and further including a contoured head for engaging
and opening a bottle cap.
13. The improvement of claim 12 wherein said feed tube insert comprises
an elongated rod having a size and shape for slide-fit reception
into said feed tube post, and at least one latch tab carried at
a lower end of said rod for snap-fit engagement with a lower end
of said feed tube post, said contoured head being carried at an
upper end of said rod.
14. The improvement of claim 13 wherein said contoured head at
the upper end of said rod is disposed at least slightly above said
landing.
15. The improvement of claim 13 wherein said rod is shaped to subdivide
the interior of said feed tube post into at least one water flow
passage and at least one air flow passage.
16. The improvement of claim 15 wherein said feed tube post further
defines at least one recessed notch formed generally at a lower
end of said at least one air flow passage whereby the lower end
of said at least one air flow passage is disposed at least slightly
above a lower end of said at least one water flow passage.
17. The improvement of claim 16 further including means for aligning
said feed tube insert in a predetermined rotational orientation
relative to said feed tube post.
18. The improvement of claim 13 wherein said rod has a generally
X-shaped cross section.
19. The improvement of claim 13 wherein said upper end of said
feed tube post and said contoured head cooperatively define passage
means for water flow downwardly through said feed tube post and
for air flow upwardly through said feed tube post.
20. The improvement of claim 9 further including a peripheral skirt
depending generally from a lower end of said sleeve segment, and
a seal ring gasket carried by said skirt for sealingly engaging
said reservoir, said adapter body defining an air inflow port for
intake of ambient air into said reservoir, and further including
an air filter mounted over said air inflow port.
21. The improvement of claim 1 further including a seal ring gasket
carried by said adapter body for sealingly engaging said reservoir,
said adapter body defining an air inflow port for intake of ambient
air into said reservoir, and further including an air filter mounted
over said air inflow port.
22. The improvement of claim 1 wherein said adapter body defines
an air inflow port for intake of ambient air into said reservoir,
and further including means mounted over said air inflow port for
occluding entry of debris into said reservoir.
23. The improvement of claim 22 wherein said occluding means comprises
a plug including a slotted stem received into said air inflow port,
and a radially enlarged plug cap at an upper end of said slotted
stem.
24. A bottled water dispensing system, comprising: a water cooler
housing having an upwardly open water reservoir mounted thereon;
and a feed tube adapter having an adapter body for mounting generally
over an upper end of said reservoir, and an upstanding feed tube
for engaging and opening a bottle cap carried on the neck of a water
bottle installed onto said cooler housing in an inverted orientation,
said feed tube adapter and said reservoir including interengageable
snap-fit mounting means for removably securing said adapter body
onto said reservoir; said snap-fit mounting means comprising a plurality
of generally radially outwardly projecting detent pins formed on
said adapter body generally at diametrically opposed positions and
generally at an upper end thereof for releasible snap-fit reception
respectively into a plurality of detent ports formed in said reservoir
generally at diametrically opposed positions and generally at said
upper end thereof.
25. The bottled water dispensing system of claim 24 wherein said
detent pins comprise first and second pairs of radially outwardly
projecting detent pins formed on said adapter body generally at
generally diametrically opposed positions, and further wherein said
detent ports comprise first and second pairs of detent ports formed
in said reservoir generally at diametrically opposed positions.
26. The bottled water dispensing system of claim 25 said first
pair of detent pins is formed on a spring tab carried by said adapter
body.
27. The bottled water dispensing system of claim 26 wherein said
adapter body includes a radially outwardly projecting support rim
formed generally at an upper end thereof, and further wherein said
reservoir includes a support ledge formed generally at said upper
end thereof for seated support of said adapter body support rim,
said spring tab being formed as a portion of said support rim.
28. The bottled water dispensing system of claim 27 wherein said
reservoir further includes a flange extending upwardly from said
support ledge, said detent pins projecting radially outwardly from
said adapter body support rim for releasible snap-fit reception
respectively into said detent ports formed in said reservoir flange.
29. The bottled water dispensing system of claim 24 wherein said
adapter body comprises a generally cylindrical upright sleeve segment,
a radially outwardly projecting support rim formed generally at
an upper end of said sleeve segment, a generally annular landing
extending generally radially inwardly from a lower end of said sleeve
segment, a generally cup-shaped well suspended from a radially inner
margin of said landing and defining a bottom wall, and a tubular
feed tube post upstanding centrally from said bottom wall within
said cup-shaped well.
30. The bottled water dispensing system of claim 29 wherein said
adapter body comprises a unitary plastic molding.
31. The bottled water dispensing system of claim 29 further including
a feed tube insert including means for snap-fit mounting within
said feed tube post and having including a contoured head for engaging
and opening a bottle cap.
32. The bottled water dispensing system of claim 31 wherein said
feed tube insert comprises an elongated rod having a size and shape
for slide-fit reception into said feed tube post, and at least one
latch tab carried at a lower end of said rod for snap-fit engagement
with a lower end of said feed tube post, said contoured head being
carried at an upper end of said rod.
33. The bottled water dispensing system of claim 32 wherein said
contoured head at the upper end of said rod is disposed at a position
at least slightly above said landing.
34. The bottled water dispensing system of claim 32 wherein said
rod is shaped to subdivide the interior of said feed tube post into
at least one water flow passage and at least one air flow passage.
35. The bottled water dispensing system of claim 34 wherein said
feed tube post further defines at least one recessed notch formed
generally at a lower end of said at least one air flow passage whereby
the lower end of said at least one air flow passage is disposed
at least slightly above a lower end of said at least one water flow
passage.
36. The bottled water dispensing system of claim 29 further including
a peripheral skirt depending generally from a lower end of said
sleeve segment, and a seal ring gasket carried by said skirt for
sealingly engaging said reservoir, said adapter body defining an
air inflow port for intake of ambient air into said reservoir, and
further including an air filter mounted over said air inflow port.
37. The bottled water dispensing system of claim 24 further including
a seal ring gasket carried by said adapter body for sealingly engaging
said reservoir, said adapter body defining an air inflow port for
intake of ambient air into said reservoir, and further including
an air filter mounted over said air inflow port.
38. The bottled water dispensing system of claim 24 wherein said
adapter body defines an air inflow port for intake of ambient air
into said reservoir, and further including means mounted over said
air inflow port for occluding entry of debris into said reservoir.
39. The bottled water dispensing system of claim 38 wherein said
occluding means comprises a plug including a slotted stem received
into said air inflow port, and a radially enlarged plug cap at an
upper end of said slotted stem.
40. A bottled water dispensing system, comprising: a water cooler
housing having an upwardly open water reservoir mounted thereon;
and a feed tube adapter having an adapter body for mounting generally
over an upper end of said reservoir, and an upstanding feed tube
for engaging and opening a bottle cap carried on the neck of a water
bottle installed onto said cooler housing in an inverted orientation,
said feed tube adapter and said reservoir including interengageable
mounting means for removably securing said adapter body onto said
reservoir; said adapter body comprising a unitary plastic molding
including a generally cylindrical upright sleeve segment, a radially
outwardly projecting support rim formed generally at an upper end
of said sleeve segment, a generally annular landing extending generally
radially inwardly from a lower end of said sleeve segment, a generally
cup-shaped well suspended from a radially inner margin of said landing
and defining a bottom wall, and a tubular feed tube post upstanding
centrally from said bottom wall within said cup-shaped well; said
feed tube comprising said feed tube post, and a feed tube insert
including means for mounting on said feed tube and further including
a contoured head for engaging and opening a bottle cap, said contoured
head of said feed tube insert having an upper end generally at a
position at least slightly above said landing; said feed tube insert
comprising an elongated rod having a size and shape for slide-fit
reception into said feed tube post, and at least one latch tab carried
at a lower end of said rod for snap-fit engagement with a lower
end of said feed tube post, said contoured head being carried at
an upper end of said rod.
41. The bottled water dispensing system of claim 40 wherein said
interengageable mounting means comprises snap-fit mounting means.
42. The bottled water dispensing system of claim 40 wherein said
reservoir includes a support ledge formed generally at said upper
end thereof for seated support of said adapter body support rim.
43. The bottled water dispensing system of claim 40 wherein said
rod is shaped to subdivide the interior of said feed tube post into
at least one water flow passage and at least one air flow passage.
44. The bottled water dispensing system of claim 43 wherein said
feed tube post further defines at least one recessed notch formed
generally at a lower end of said at least one air flow passage whereby
the lower end of said at least one air flow passage is disposed
at least slightly above a lower end of said at least one water flow
passage.
45. The bottled water dispensing system of claim 44 further including
means for aligning said feed tube insert in a predetermined rotational
orientation relative to said feed tube post.
46. The bottled water dispensing system of claim 40 wherein said
rod has a generally X-shaped cross section.
47. The bottled water dispensing system of claim 40 wherein said
upper end of said feed tube post and said contoured head cooperatively
define passage means for water flow downwardly through said feed
tube post and for air flow upwardly through said feed tube post.
48. The bottled water dispensing system of claim 40 further including
a seal ring gasket carried by said adapter body for sealingly engaging
said reservoir, said adapter body defining an air inflow port for
intake of ambient air into said reservoir, and further including
an air filter mounted over said air inflow port.
49. The bottled water dispensing system of claim 40 further including
a peripheral skirt depending generally from a lower end of said
sleeve segment, and a seal ring gasket carried by said skirt for
sealingly engaging said reservoir, said adapter body defining an
air inflow port for intake of ambient air into said reservoir, and
further including an air filter mounted over said air inflow port.
50. The bottled water dispensing system of claim 40 wherein said
adapter body defines an air inflow port for intake of ambient air
into said reservoir, and further including means mounted over said
air inflow port for occluding entry of debris into said reservoir.
51. The bottled water dispensing system of claim 50 wherein said
occluding means comprises a plug including a slotted stem received
into said air inflow port, and a radially enlarged plug cap at an
upper end of said slotted stem.
52. The bottled water dispensing system of claim 50 wherein said
air inflow port is formed in a recessed pocket formed in said landing.
Water cooler description
BACKGROUND OF THE INVENTION
This invention relates generally to improvements in mounting adapters
of the type for use in a bottled water cooler, and including a feed
tube or probe for operating a valved bottle cap carried on the neck
of a water-containing bottle to open the bottle cap incident to
bottle mounting in an inverted orientation onto the water cooler
so that water can flow downwardly from the bottle into a cooler
reservoir. More particularly, this invention relates to an improved
mounting adapter constructed from a relative minimum number of component
parts, and wherein the adapter is designed for fast and simple snap-fit
installation into and/or removal from the reservoir of a water cooler.
Bottled water coolers are generally known in the art to comprise
a cooler housing supporting an upwardly open reservoir to receive
a supply of water for on-demand dispensing via one or more faucet
valves or the like. The cooler housing and/or the reservoir are
designed to support a water bottle of typically three to five gallon
capacity in an inverted orientation over the reservoir, so that
water contained within the bottle may flow downwardly into and fill
the reservoir to a level sufficient to cover an open bottle mouth
formed in a bottle neck. In this regard, downward water flow from
the bottle is accompanied by an upward exchange of air passing from
the reservoir into the bottle to replace the volume of water displaced
or discharged from the bottle. This air-water exchange between the
overlying bottle and the underlying reservoir continues until the
reservoir water level rises sufficiently to cover the bottle mouth,
at which time upward air exchange is halted to correspondingly stop
downward waterflow. Subsequent dispensing of water from the reservoir
by operation of the faucet valves causes the water level within
the reservoir to fall below and thus uncover the bottle mouth, whereupon
the air-water exchange may resume to enable additional water to
flow downwardly from the bottle to refill the reservoir. In many
modern bottled water coolers of this general type, the reservoir
may be associated with refrigeration means for chilling at least
a portion of the water contained therein to provide chilled water
used primarily for drinking or for use in making chilled beverages.
In the past, it has been conventional to provide the water bottle
to a customer in a substantially filled state with the bottle mouth
closed and sealed by a bottle cap. This bottle cap normally includes
a tear-away skirt to allow the customer to remove the cap immediately
prior to installation of the bottle in an inverted orientation on
the cooler. More recently, alternative valved bottle caps have been
designed to remain on the water bottle when the bottle is installed
onto the cooler, wherein such alternative bottle caps are designed
to be engaged and opened by a feed tube or probe mounted on the
cooler in a position over the reservoir. See, for example, U.S.
Pat. Nos. 4874023; 5222531; 5232125; 5413152 and 6167921.
In these arrangements, the feed tube or probe is provided as a portion
of a mounting adapter installed onto the cooler to extend over and
substantially cover the top of the reservoir to reduce or prevent
entry of dirt and other contaminants. The feed tube or probe has
a contoured head or tip for engaging a valve plug on the bottle
cap to open a flow path as an incident to bottle installation, thereby
permitting bottle installation onto the cooler with little or no
water spillage. The feed tube or probe may further be designed to
return the valve plug to a closed position on the cap as the bottle
is removed from the cooler.
Feed tube adapters of this general type are normally equipped with
a seal ring gasket or the like for sealingly engaging the reservoir,
and an air filter is mounted on the adapter to filter air drawn
into the cooler reservoir along an entry flow path. With this construction,
the water within the reservoir is protected against contact with
airborne particulate and contaminants which may be present in ambient
air. In many adapter designs, the seal ring gasket is carried about
the exterior of the mounting adapter and is sized to bindingly engage
an interior wall segment of the cooler reservoir with a sufficient
engagement force whereby the gasket additionally performs the function
of retaining the adapter in position on the reservoir during normal
use. In some applications, however, it is desirable to provide the
mounting adapter without the air filter for filtering air drawn
into the cooler reservoir. In such nonfiltered applications, it
has generally been necessary to retain the seal ring gasket for
frictionally retaining the adapter on the cooler reservoir during
normal use.
The present invention provides an improved and simplified construction
for a feed tube mounting adapter, wherein the adapter and the associated
cooler reservoir include snap-fit mounting means for quickly, easily
and removably mounting the adapter onto the reservoir in a secure
and stable manner. Beneficially, the improved mounting adapter may
be utilized in alternative configurations including or excluding
the seal ring gasket and associated air filter.
SUMMARY OF THE INVENTION
In accordance with the invention, an improved mounting adapter
is provided for use in a bottled water cooler of the type having
an upwardly open cooler reservoir for receiving a supply of water
from a bottle mounted over the reservoir in an inverted orientation
to permit water downflow from the bottle to the reservoir. The improved
adapter includes a compact and substantially unitized adapter body
or shell constructed from a minimum number of component parts and
adapted for removable snap-fit mounting onto the cooler reservoir
at the open upper end thereof. The adapter additionally includes
an upstanding feed tube or probe for operatively engaging a valved
bottle cap mounted on the neck of a water-containing bottle supported
in an inverted orientation over the cooler reservoir.
In the preferred form of the invention, the adapter body is constructed
from molded plastic or the like as a unitary or substantially unitary
component to include an upper cylindrical sleeve segment defining
a short radially outwardly projecting support rim at the upper end
thereof for seating onto a matingly shaped support ledge formed
at the upper end of the cooler reservoir. A lower margin of this
upper sleeve segment is joined to a radially inwardly extending
annular landing, which is in turn joined at an inner margin thereof
to a suspended central cup or well having a bottom wall. A tubular
central post upstands from this bottom wall and terminates at an
upper tip end disposed at or a short distance above the annular
landing. A feed tube insert provided as a separately molded component
is mounted as by a snap-fit connection within the central post and
cooperates therewith to define the feed tube having separate flow
passages for air and water. An upper end tip or head of the feed
tube insert is contoured for operatively engaging a valved bottle
cap, as shown and described in U.S. Pat. No. 5413152 which is
incorporated by reference herein.
The upper support rim on the mounting adapter carries snap-fit
mounting means for removably and securely mounting the adapter onto
the upper end of the cooler reservoir. In a preferred form, the
snap-fit mounting means comprises outwardly projecting detent pins
formed at generally diametrically opposed positions on the support
rim. At one side of the adapter, the detent pins may be carried
by a spring tab projecting upwardly from the annular landing and
separated from the remainder of the cylindrical sleeve segment by
a pair of vertically extending slots. The detent pins on the adapter
are positioned for snap-fit engagement into matingly sized and positioned
detent ports formed in an upwardly projecting reservoir flange which
circumscribes the support ledge at the upper end of the cooler reservoir.
In normal operation, the detent pins securely support and retain
the mounting adapter on the reservoir, without undesired displacement
in response to installation and/or removal of water bottles therefrom.
In one configuration, the adapter may be equipped with a seal ring
gasket mounted about the exterior of the upper sleeve segment for
sealingly engaging an interior wall surface of the reservoir when
the adapted is installed therein. In this version, an air inflow
port is equipped with an air filter unit for filtering ambient air
drawn into the cooler reservoir. In another configuration, the adapter
may be used without the seal ring gasket, in which case the air
flow port is desirably occluded but not sealed with a plug designed
to prevent entry of debris into the cooler reservoir.
In either configuration, the mounting adapter is installed quickly
and easily into the cooler reservoir by simple drop-in placement
with the detent pins snap-fitted into the aligned detent ports formed
in the reservoir. The adapter can be removed from the reservoir
quickly and easily for cleaning or other maintenance procedures
by pressing radially inwardly on the spring tab sufficiently to
release the associated detent pins from the reservoir detent ports.
In a similar manner, the feed tube insert can be removed quickly
and easily from the tubular central post on the adapter body for
facilitated cleaning.
Other features and advantages of the invention will become more
apparent from the following detailed description, taken in conjunction
with the accompanying drawings which illustrate, by way of example,
the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings illustrate the invention. In such drawings:
FIG. 1 is a front perspective view illustrating a bottled water
cooler adapter for use with a mounting adapter embodying the novel
features of the invention;
FIG. 2 is an exploded perspective view showing the mounting adapter
and a removable water-containing reservoir in exploded relation
to a water cooler cabinet, and further depicting a water bottle
in combination with a valved bottle cap;
FIG. 3 is an enlarged and exploded top perspective view showing
the mounting adapter of the present invention in combination with
the removable cooler reservoir;
FIG. 4 is an exploded perspective view of the mounting adapter
of FIG. 2;
FIG. 5 is a top perspective view similar to FIG. 3 and illustrating
the mounting adapter installed into the upper end of the cooler
reservoir;
FIG. 6 is an enlarged vertical sectional view taken generally on
the line 6--6 of FIG. 5;
FIG. 7 is a bottom perspective view of the mounting adapter of
FIG. 3;
FIG. 8 is an enlarged top perspective view of a feed tube insert
for use in the mounting adapter of the present invention;
FIG. 9 is an enlarged bottom perspective view of the feed tube
insert of FIG. 8;
FIG. 10 is an enlarged vertical sectional view taken generally
on the line 10--10 of FIG. 4;
FIG. 11 is a vertical sectional view depicting the valved bottle
cap of FIG. 2 mounted onto the neck of a water bottle; and
FIG. 12 is a top perspective view of the mounting adapter similar
to FIG. 3 but showing the adapter in an alternative configuration
for installation into the upper end of a cooler reservoir.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As shown in the exemplary drawings, an improved mounting adapter
referred to generally by the reference numeral 10 in FIGS. 2-7 is
provided for quick and easy, substantially snap-fit removable installation
onto the reservoir 12 of a bottled water cooler 14 (FIGS. 1 and
2). The mounting adapter 10 generally comprises a compact adapter
body or shell 16 having a relatively simple and preferably unitized
plastic molded construction. The adapter body 16 includes a central
upstanding tubular post 18 having a feed tube insert 20 removably
snap-fit mounted therein and cooperating therewith to define a multi-passage
feed tube 22 for engaging and opening a valved bottle cap 24 (FIGS.
2 and 11) mounted on the neck 26 of a water-containing bottle 28.
The improved mounting adapter 10 of the present invention is designed
for use with a bottled water cooler 14 of the type having an upwardly
open reservoir 12 for receiving and storing a supply of water for
ready dispensing upon operation of one or more faucet valves or
the like. In this regard, the water cooler 14 is shown generally
in FIGS. 1 and 2 and typically comprises a cooler housing or cabinet
30 with the reservoir 12 (FIG. 2) mounted within an upper region
thereof and defining an upper end exposed through a cabinet top
or lid 32. A water bottle 28 of typically five gallon capacity is
mounted onto the cooler 14 in an inverted orientation at the top
of the cabinet 30 so that water within the bottle 28 can flow downwardly
into and fill the underlying reservoir 12. In one typical water
cooler design, the reservoir 12 is designed for removable mounting
within the cabinet 30 and the interior of the reservoir 12 is subdivided
(FIG. 6) by an internal baffle plate 13 into an upper chamber 12a
for containing water substantially at room temperature, and a lower
chamber 12b in thermal association with a chiller probe which may
slide-fit into a downwardly open chiller sleeve 15 formed in a bottom
wall of the reservoir 12. Separate faucet valves 34 and 36 are mounted
on the face of the cooler cabinet 30 (FIGS. 1 and 2) for separately
dispensing water from these different-temperature compartments 12a
and 12b. In this regard, the general construction and operation
of the illustrative bottled water cooler 14 is described in more
detail in U.S. Pat. Nos. 5246141; 5307958; 5289951; 5395014;
5297700; and 6167921 which are incorporated by reference herein.
The mounting adapter 10 is shown in one preferred configuration
in FIGS. 3-7. As shown, the adapter body or shell 16 is formed as
a lightweight plastic molding preferably in a unitized or one-piece
geometry. More particularly, this unitized adapter body 16 includes
an upper support rim 38 projecting radially outwardly a short distance
from the upper margin of a generally cylindrical upper sleeve segment
40 wherein the support rim 38 is sized and shaped to rest upon
a radially inwardly extending support ledge 42 (FIG. 3) formed on
the reservoir 12 near an upper end thereof. The upper sleeve segment
40 extends downwardly from the support rim 38 to an outer margin
of a radially inwardly extending and substantially horizontally
oriented annular landing 44. In addition, as viewed best in FIGS.
6 and 7 a peripheral skirt 46 extends downwardly from the juncture
of the sleeve segment 40 and the landing 44 to support an optional
seal ring gasket 48 (FIG. 12) in an alternative configuration to
be described in more detail.
The radially inner margin of the annular landing 44 merges with
a downwardly protruding or suspended central cup or well 50 which
in turn has a bottom wall 52 (FIGS. 6 and 7). The tubular post 18
upstands centrally from the bottom wall 52 to define a tubular pathway
54 (FIG. 4) extending from the bottom wall in an upward direction
terminating at the upper end of the post 18 at a location a short
distance above the plane of the landing 44. As viewed in FIGS. 6-7
a depending annular flange 56 extends downwardly from the underside
of the bottom wall 52 a short distance in circumscribing relation
to the tubular pathway 54. This arcuately shaped flange 56 is interrupted
by at least one notch 58 which extends over an arcuate span of about
at least about 90.degree..
The feed tube insert 20 is provided as a separate component which
may also be formed from a suitable lightweight molded plastic material
or the like. As shown (FIGS. 4 6 8 and 9), the feed tube insert
20 comprises an elongated rod 59 having a generally X-shaped cross
section extending between a pair of latch tabs 60 at a lower end
thereof to a generally mushroom-shaped tip or head 62 at an upper
end thereof. The feed tube insert 20 is configured for press-fit
placement downwardly into the open upper end of the central tubular
post 18 to displace the latch tabs 60 to a locked position engaged
and latched within a corresponding pair of latch recesses 64 formed
in the bottom flange 56 (FIG. 7) of the adapter body 16. Importantly,
the two latch tabs 50 are spaced apart by an intervening, downwardly
open central slot 66 to provide sufficient radial resilience to
permit the latch tabs to be squeezed together for lift-out removal
of the feed tube insert 20 from the tubular post 18.
The upper end of the feed tube insert 20 incorporates a plurality
of relatively short, outwardly radiating ribs 68 having an array
of different sizes and shapes for matingly seating into a corresponding
plurality of upwardly presented recesses 70 formed in the upper
end of the tubular post 18. These recesses 70 thus cooperate with
the insert ribs 68 for rotationally orienting the feed tube insert
20 relative to the tubular post 18 and also provide open flow passages
for transit of air and water between the overlying water bottle
28 and the underlying cooler reservoir 12 as will be described
in more detail. These open flow passages extend downwardly within
the tubular post 18 through quarter-circle channels defined by
the X-shaped cross section of the rod 59 in cooperation with the
interior surface of the tubular post. The arcuate notch or notches
58 formed in the flange 56 at the underside of the bottom wall 52
provides an entry point to at least one of these flow channels at
a location vertically higher that the inlet point to the remaining
flow channels, wherein each flow channel aligned with a flange notch
58 comprises an air flow channel.
The head 62 of the feed tube insert 20 is configured for engaging
and operating a valved bottle cap 24 (FIGS. 2 and 11) on the inverted
water bottle 28. More particularly, the head 62 is positioned at
the upper end of the central tubular post 18 and defines a perimeter
71 which is slightly undercut for engaging, opening, and retaining
a valve plug 72 (shown best in FIG. 11) of the valved bottle cap
24 incident to bottle placement onto the water cooler 14. The head
62 is further designed and sized to release the valve plug 72 while
re-seating the valve plug on the body of the valved cap 24 incident
to bottle removal from the water cooler 14. The specific geometry
of the feed tube head 62 and the associated bottle cap 24 to perform
these functions is known in the art as described, for example, in
U.S. Pat. No. 5413152 which is incorporated by reference herein.
In accordance with a primary aspect of the invention, the adapter
10 includes snap-fit mounting means for quickly and easily securing
the adapter body 16 on the cooler reservoir 12 in a stable yet easily
removable manner. In the illustrative drawings, the snap-fit mounting
means comprises two pairs of generally outwardly projecting detent
pins 76 positioned at generally diametrically opposed locations
along the upper support rib 38. These pairs of these detent pins
76 which extend generally in parallel to each other, are positioned
for snap-fit seating into corresponding pairs of detent ports 78
formed in a short upstanding upper flange 79 of the reservoir, at
a position above the support ledge 42. FIG. 3 shows the adapter
10 in exploded relation above the reservoir 12 while FIG. 4 illustrates
the installed position of the adapter with the detent pins 76 locked
into the aligned detent ports 78 in the reservoir.
The detent pins 76 at one side of the adapter body 16 are carried
by a short spring tab 80 separated from the adjoining cylindrical
sleeve segment 40 by a pair of upwardly open slots 82. The spring
tab 80 can be manually pressed in a radially inward direction relative
to the remainder of the sleeve segment 40 to release the associated
detent pins 76 from the reservoir, in the event that removal of
the adapter 10 from the reservoir is desired, for example, for replacement
or cleaning.
The adapter 10 is installed quickly and easily onto the cooler
reservoir 12 by simply pressing the adapter support rim 38 onto
the support ledge 42 at the reservoir upper end, while aligning
the detent pins 76 for snap-fit reception into the detent ports
78. Manual handling of the adapter 10 for installation is facilitated
radially open handle ports 84 formed in the cylindrical sleeve segment
42 at the upper end of the adapter. In the mounted position, a water
bottle 28 can be installed onto the cooler in an inverted orientation
for engagement of the valved bottle cap 24 thereon by the feed tube
22. In particular, the feed tube head 62 engages, opens and retains
the cap valve plug 72 as the bottle 28 is mounted onto the reservoir.
Water is free to flow downwardly from the inverted water bottle
28 to substantially fill the reservoir 12. During this filling process,
water flows downwardly through the flow channels within the feed
tube 22 while air is free to exchange upwardly from the reservoir
to the bottle interior via the flow channel associated with the
flange notch 58. This air-water exchange continues until the reservoir
water level rises sufficiently to cover and close the flange notch
58 at which time the downward water flow is halted. Subsequently,
upon dispensing of water from the reservoir via operation of either
faucet valve 34 36 the reservoir water level will fall sufficiently
to uncover the flange notch 58 and thereby permit upward air flow
from the reservoir to the overlying bottle interior. This resumed
air flow is accompanied by resumed downward water flow from the
bottle to the reservoir until the level again rises sufficiently
to halt the air-water exchange, as previously described.
When the bottle 28 is empty, the bottle can be removed from the
cooler 14 by simple lift-off displacement. In the course of such
movement, the valve plug 72 captured by the feed tube 22 is re-seated
on the bottle cap 24. Thereafter, a fresh filled water bottle can
be installed onto the cooler to provide a continued supply of fresh
and clean water.
FIGS. 3-7 illustrate the adapter 10 of the present invention in
a so-called "unsealed" configuration wherein the cooler
reservoir 12 is substantially open to ambient air when the adapter
is mounted thereon. In this configuration, the adapter 10 facilitates
bottle mounting and removal substantially without risk of spilling
water, and further functions to prevent large or sizable dirt and
other debris from falling directly into the otherwise open upper
end of the reservoir. A recessed pocket 86 formed in the landing
44 includes an air inflow port 88 for insuring such ingress of ambient
air into the reservoir, with the inflow port 88 being occluded but
not sealed by a plug 90 (shown best in FIGS. 4 6 and 9) having
an enlarged cap 92 over a plug stem 94 having an air flow groove
96 formed therein. The stem 94 is desirably sized and shaped for
snap-fit mounting into the inflow port 88.
In an alternative and so-called "sealed" configuration
(viewed in FIG. 12), the adapter may be equipped with the seal ring
gasket 48 carried about the skirt 46 at the lower end of the sleeve
segment 40. The seal ring gasket 48 is sized for sealingly engaging
the interior wall surface of the cooler reservoir 12 at a location
below the upper support ledge 42. When the gasket 48 is used, the
plug member 90 (FIGS. 3-6 is removed from the air inflow port 88
and replaced by an air filter unit 98 (FIG. 12) of the type shown
and described in U.S. Pat. No. 6167921 which is incorporated
by reference herein. This air filter unit 98 may include a cover
shroud 99 designed to snap-fit mount thereon to protect internal
filter components against direct exposure to dirt and other debris.
The seal ring gasket 48 and the air filter unit 98 effectively seal
the reservoir interior with respect to ambient air, and air inflow
from the outside into the reservoir is confined to passage of filtered
air through the air filter unit. Accordingly, in this version, the
adapter assembly additionally prevents entry of small or microscopic
air-borne contaminants into the reservoir interior.
In either configuration, the adapter 10 is removable quickly and
easily from the cooler reservoir 12 by simple release of the snap-fit
mounting means. More particularly, the spring tab 80 can be manually
pressed radially inwardly to release the associated detent pins
76 from the aligned detent ports 78 on the reservoir, whereupon
the adapter 10 can be lifted upwardly therefrom. Once again, such
manipulation of the adapter is facilitated by the handle ports 84
formed therein. When removed from the reservoir 12 the adapter
10 can be subjected to appropriate maintenance procedures such as
cleaning. If desired, the feed tube insert 20 can also be removed
from the central tubular post 18 by pressing the latch tabs 60 radially
toward each other sufficiently to release the latch tabs from the
flange recesses 64 and permit upward slide-out removal of the insert
20 from the adapter body 16. Following cleaning or other selected
maintenance, the feed tube insert 20 can be re-assembled with the
adapter body 16 followed by quick and easy re-assembly of the adapter
10 onto the top of the cooler reservoir 12.
A variety of modifications and improvements in and to the feed
tube adapter 10 of the present invention will be apparent to those
persons skilled in the art. For example, while a particular snap-fit
means has been shown and described for snap-fit mounting the adapter
10 onto the cooler reservoir 12 and for snap-fit mounting the feed
tube insert 20 into the tubular central post 18 it will be recognized
and appreciated that alternative and equivalent snap-fit and desirably
quick-release interfitting components may be utilized.
Accordingly, no limitation on the invention is intended by way
of the foregoing description and accompanying drawings, except as
set forth in the appended claims.
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