Water dispenser abstract
A coffee brewer and hot water dispenser, which includes a brew
water tank (30), with water heated to a pre-determined temperature
by a pre-heater (38). A boiler (50) boils the pre-heated water into
a spray head (56) and into a ground coffee containing cone (114).
A separate hot water tank (70) is heated to an adjustable, controlled
temperature by a heater (72), and a solenoid valve (74) dispenses
the water into a container. Fill, water level dispensing and process
control, and indicating are accomplished by the use of a solid state
electronic controller (140) interconnected to an indicating control
panel (112), producing automatic operation upon manual selection.
Water dispenser claims
What is claimed is:
1. A coffee brewer and hot water dispenser apparatus including
attached city water and electrical power comprising;
a brew water tank receiving and storing water from an external
source,
a brew pre-heater in mechanical and fluid communication with said
brew water tank for heating and maintaining brew water temperature
therein using heat produced by electrical energy,
a brew boiler in fluid communication with said brew water tank
for boiling pre-heated water from the brew tank for coffee brewing
using heat produced by electrical power,
a circular spray head for receiving boiling water from said brew
boiler and distributing boiling water evenly over coffee grounds
in a uniform parametric manner,
a hot water tank receiving and storing water from an external source,
a hot water heater in mechanical and fluid communication with said
hot water tank for heating and maintaining water temperature therein
using heat produced by electrical power,
hot water dispensing means fluidly connected to said hot water
tank for supplying heated water to an external container for food
and beverages, and
an electronic controller interconnected with an indicating control
panel defining means to regulate both brew water and hot water fill,
level, temperature and dispensing, also process indicating and selection
means, permitting a user to select on/off function, half and full
pot brew levels, view brewing progress intervals, viewing when it
is safe to remove coffee containing brew cone, viewing heater malfunction
and initiate hot water dispensing.
2. The coffee brew and hot water dispenser as recited in claim
1 further comprising a metallic enclosure configured in such a manner
as to permit sub-assembly of said brew and hot water tanks, heaters,
boiler, hot water dispensing means and electronic controller for
invention into said enclosure defining a structural envelope containing
said spray head and said indicating control panel.
3. The coffee brew and hot water dispenser as recited in claim
1 wherein said brew and hot water tanks each define a different
heated water temperature with water temperature maintained within
the hot water tank manually adjustable over a specific range.
4. The coffee brew and hot water dispenser as recited in claim
1 wherein said brew and hot water tanks are vented to atmosphere
and of a material other than metal.
5. The coffee brew and hot water dispenser as recited in claim
1 wherein said brew pre-heater, brew boiler and hot water heater
each further comprises a heating element defined by an electrical
resistance wire housed in a tubular sheath surrounded by refractory
material coiled inside a metallic tube with a metallic flat bottom
pressed into the tube in a watertight manner for closure and a hermetic
seal.
6. The coffee brew and hot water dispenser as recited in claim
1 wherein said brew pre-heater, brew boiler and hot water heater
each further comprises a safety switch intimately embracing each
heater and boiler external surface for indicating an abnormal overheating
condition, permitting shutdown before creating an endangering hazard.
7. The coffee brew and hot water dispenser as recited in claim
1 further comprising a check valve within the fluid communication
between the brew boiler and the brew water tank, permitting pre-heated
water to enter the boiler and force boiling water into the spray
head simultaneously, disallowing boiling water to reenter the brew
tank.
8. The coffee brew and hot water dispenser as recited in claim
1 wherein said spray head further comprises an inlet elbow threadably
connected to a skirted dish-shaped circular body having a raised
ring with a groove therein surrounding ingress of the elbow and
a round cone-shaped diverting disc of a diameter less than that
of the body, having a plurality of extending fingers snapped over
the ring into the groove, leaving a gap for a flowpath between the
body and the disc, thereby permitting boiling water to be evenly
distributed over the cone disc and flow from the head through a
gap between the body and disc in a even and predetermined circular
manner.
9. The coffee brew and hot water dispenser as recited in claim
1 further comprising a pair of electromagnetic fill solenoid valves
are in fluid communication with the brew water tank, hot water tank
and both to city water, to fill the tanks with water and maintain
water level therewithin upon demand of the electronic controller.
10. The coffee brew and hot water dispenser as recited in claim
1 wherein said hot water dispensing means further comprises an electromagnetic
water dispense solenoid valve in fluid communication with the hot
water tank energized by the controller upon a signal from the control
panel when an appropriate function is selected by a user.
11. The coffee brew and hot water dispenser as recited in claim
1 wherein said electronic controller further comprises a power supply
circuit, an enable circuit, a brew fill and level circuit, a hot
water fill and level circuit, a brew water temperature control circuit,
a hot water temperature control circuit, a brew water dispensing
circuit, hot water dispensing circuit, and visual and audio indicating
circuit, each electrically interconnected with the indicating control
means.
12. The coffee brew and hot water dispenser as recited in claim
11 further comprising a brew fill probe, a brew 25oz. probe, a brew
50oz. probe, a brew 75oz. probe, and brew ground probe for the brew
water fill and level circuit, also a water fill probe, a water safety
probe, and a water ground probe for the hot water fill and level
circuit, each probe is a metallic rod through which an electrical
current is passed from a function probe to the ground probe using
water within the tank as a conductor to complete an electrical circuit,
thus indicating water level to the electronic controller.
13. The coffee brew and hot water dispenser as recited in claim
11 further comprising a brew thermistor disposed within a well in
the brew water tank integral with the brew water temperature control
circuit and a water thermistor disposed within a well in the hot
water tank integral with the hot water temperature circuit, each
thermistor varying resistance with a change in temperature permitting
the controller to sense temperature of water within each tank when
a current of electricity is passed through each thermistor by actuating
the brew pre-heater and water heater as required to maintain a pre-selected
water temperature.
14. The coffee brew and hot water dispenser as recited in claim
1 wherein said indicating control panel further comprises a on/off
control switch, a half pot control switch, a full pot control switch,
and a hot water control switch, along with indicating lights defined
by an on light, a half pot light, a full pot light, a plurality
of brewing lights, a ready light, a service light, and a hot water
light, said switches are touch pad type and said lights are light
emitting diodes (LED's), the switches and lights are mounted in
a printed circuit board and protrude through the coffee brewer and
hot water dispenser apparatus, as to be accessible and visible to
an operator.
15. The coffee brew and hot water dispenser as recited in claim
14 further comprising a timing circuit electrically communicating
with a ready light such that the light continues illumination for
a predetermined time interval.
16. The coffee brew and hot water dispenser as recited in claim
1 further comprising interconnecting tubing of a flexible nature
fluidly uniting said tanks to said heaters and boiler, and boiler
to said spray head.
17. A coffee brewer and hot water dispenser apparatus including
attached city water and electrical power comprising;
brew water storage and heating means for receiving and retaining
city water in a heated condition,
brew water boiling and dispensing means fluidly connected to said
brew water storage and heating means in such a manner as to selectively
dispense boiling water for coffee brewing,
hot water storage and heating means for receiving and retaining
city water in a heated condition,
electrically actuated hot water dispensing means fluidly connected
to said hot water storage and heating means enabling a user to instantly
obtain hot water for food and beverages, and
electric control and display means integrated into the brew water
means and hot water means permitting dispensing and visual indication
of selected processes initiated by a user.
18. The coffee brew and hot water dispenser as recited in claim
17 wherein said brew water and hot water storage means comprise
a thermoplastic tank vented to atmosphere and said brew water dispensing
means further comprises a spray head defined by an inlet elbow threadably
connected to a skirted dish-shaped circular body having a raised
ring with a groove therein surrounding ingress of the elbow and
a round cone-shaped diverting disc of a diameter less than that
of the body, having a plurality of extending fingers snapped over
the ring into the groove, leaving a gap for a flowpath between the
body and the disc, thereby permitting boiling water to be evenly
distributed over the cone disc and flow from the head through a
gap between the body and disc in a even and predetermined circular
manner.
19. The coffee brew and hot water dispenser as recited in claim
17 further comprising a metallic enclosure configured in such a
manner as to permit sub-assembly of the brew water and hot water
storage and heating means, brew water boiling and dispensing means,
hot water dispensing means, and control means for insertion into
the enclosure which incorporates the indication means.
Water dispenser description
TECHNICAL FIELD
The present invention relates to coffee making machines in general.
More specifically to the type that receive water and electrical
power from an external source and deliver both boiling water for
coffee, contained in a filter to a brew pot, and a separate hot
water system for food and beverage.
BACKGROUND ART
Previously, many type of coffee brewers have been used in endeavoring
to provide an effective means for producing hot water quickly and
efficiently for coffee brewing. In most cases, this hot water supply
has been limited to brewers utilizing a hot water reservoir that
is elevated in temperature to near boiling, providing an appropriate
quantity of water to be available for brewing purposes.
Ground coffee is normally contained in a removable filter unit
disposed below the outlet of the hot water reservoir. When users
wish to brew a pot of coffee, they energize the controls so that
cold water from another source enters the reservoir and causes hot
water to exit through the ground coffee and the filter into a storage
pot located on a warming plate below the filter. The water in the
reservoir is then reheated, ready for brewing a subsequent pot of
coffee.
It will be noted that many coffee making machines, known in the
art, are also equipped with a second outlet faucet, where hot water
may be withdrawn from the reservoir without passing through the
coffee filter for making tea, hot chocolate, other beverage, or
freeze dried soups, etc.
U.S. Pat. No. 5063836 issued to Patel, is such a device, however,
improved to include level sensing, controlling water inlet flow
to the reservoir. A solid state circuit board controls function
to particularly accurate temperatures so as to preclude boiling
and maintain a constant fill level compensating for evaporation.
In many instances prior art, as well as this forementioned coffee
brewer, utilize a glass coffee pot for receiving the brewed coffee
and, therefore, require a warming plate. Others, however, employ
a vacuum sealed, capped server that maintains the leaving liquid
temperatures for long periods of time, eliminating the necessity
of a warming plate.
U.S. Pat. No. 5404794 issued to Patel et al, is an improvement
of the above described prior art and includes a tank heater for
maintaining hot water in a partitioned reservoir and, also, a boiler
to feed boiling water into the ground coffee contained in the removable
filter. This prior art further incorporates a spigot, or external
faucet, in communication with the reservoir to allow individual
cups, or containers, of hot water to be withdrawn from the same
source for various food reconstitution, or so-called instant beverages.
Many other coffee brewers have been developed to incorporate features
of level, temperature and dispensing control. The fold is actually
replete with both home and commercial coffee brewers of various
designs and approaches, however, the need still exists for improvements
in automation, safety, and visual indication of the process.
DISCLOSURE OF THE INVENTION
The invention is a culmination of years of experience in the field
and, further, the advance in technology using solid state electronics
for control and the combined use of two separate tanks, one for
brew water, and another for hot water. This combined feature is
the primary object of the invention and permits accurate temperature
control of each water source, yielding them instantly available
in both modes. Hot water is continually obtainable for brewing,
as in most devices, however, when hot water for tea, hot chocolate,
or the now popular freeze dried soups and other pre-packaged foods
is desired, the brewing water tank is not affected. Prior art, using
the same tank, requires time to recover, or when small quantities,
such as a single cup, is removed the level may not be materially
affected, however, this factor may lead to the brewing of a short
pot of overly strong coffee on the subsequent operation if insufficient
time is not allowed for the fill operation to be completed. Further,
coffee is brewed best when the water temperature is 205 degrees
F. (98 degrees C.), or as close to boiling as possible, and hot
chocolate, tea, etc., is better when the water is slightly lower,
approximately 185 degrees F. (85 degrees C.). The instant invention
solves this problem by the use of two separate tanks, as hot water
may be maintained at this temperature and the quantity is sufficient
to permit withdrawal without the necessity of waiting for reheat.
In order to provide brew water at the ideal temperature, a separate
boiler is employed in conjunction with the brew tank to supply brew
water at the boiling temperature in a very short period of time,
and the tank may be maintained at a convenient temperature, such
as 150 degrees F. (65.6 degrees C.), and the boiler only raises
the temperature differential. Maintaining this tank at this particular
predetermined temperature is optimum, as electrical energy is not
wasted, overcoming the heat loss to atmosphere and, yet, the time
interval for brewing is minimized. Further, systems storing water
at near boiling temperatures run the risk of boiling over, and the
brew is not as tasteful as coffee brewed from boiling water.
Another advantage of this object is the simple volume control.
As this invention is directed to the commercial market, a full pot
or a half pot may be selected, which makes the task extremely easy
and uncomplicated in choosing the amount of ground coffee to use
for the brewing process. Conversely, some brewers allow adjustable
volume control, making the task difficult to obtain the proper balance
and always repeat the ideal combination.
An important object of the invention is the use of a unique and
distinctive spray head to introduce boiling water into the filter
holding the ground coffee. This new head precludes clogging, due
to chemical build-up, as no orifice is used. The head receives boiling
water through an inlet elbow and the water impinges on a cone-shaped
round diverting disk that is positioned away from the body by a
series of extending fingers. A gap formed by this placement continues
radially and distributes the water in an even flow through a circular
flowpath directly above the coffee, uniformly dispersing the water
for optimum contact and brewing.
Another object of the invention is directed to the use of a pair
of tanks or reservoirs that are made of a thermoplastic molded into
the optimal shape, preferably polyethylene. Tanks are historically
made of metal, particularly stainless steel, and while they are
functional, they are also expensive to manufacture and difficult
to clean. Thermoplastic is an ideal material as it is approved by
the Federal Food and Drug Administration for handling food and beverages
and is easily molded and easy to clean, as no cracks or sharp corners
are employed in its construction. Further, the tanks are vented
to atmosphere and, as such, are not pressure vessels and, even though
they are connected to city water, no pressure is maintained within
the tank.
Still another object of the invention is the use of probes for
water level control. The entire control system is based on water
level, not time, therefore, partially filled pots and under-temperature
water problems are completely eliminated. While the use of metal
probes passing a low voltage current through water to measure level
is not new, this inventive combination is, indeed, distinctive and
eliminated the use of limit switches, floats, etc., common to measuring
liquid level. The probes utilized are extremely simple, as they
consist of a stainless steel wire rod with an electrical connector
crimped on one end. The end of the rod is forced through a hole
in the tank which grips the probe securely and permits minor adjustment
by simply sliding the probe up or down, as desired. Since no operating
components are required, reliability is absolute.
Yet, another object of the invention includes a visual display
of the function selected. Indicating lights exhibit the mode of
operation, and a beeper momentarily transmits an audio signal announcing
a switch has been depressed. Since there are only four switches
required, a light in the form of a LED is energized during the functional
operation. A light ladder, or series of four lights, one on top
of the other in bar style, flash or stay lit, as the brewing function
proceeds and then a ready light is energized, indicating the brew
cone with its filter and coffee grounds may be removed. A service
light indicates heater or boiler over-temperature requiring service
and manual reset of the safety switch. An electromagnetic solenoid
valve is energized when the hot water switch is depressed dispensing
water until the switch is released. A light above the switch indicates
this function.
A further object of the invention is the incorporation of a metallic
enclosure that is configured to permit sub-assembly of the tanks,
heaters, boiler, controller, etc., on a bench. This object permits
placing the sub-assembly into the enclosure, attaching with screws,
and then adding a top cover to complete the final assembly. This
feature is particularly useful in the manufacture of the brewer,
as well as for maintenance. All of the components are readily accessible,
as removal of the sub-assembly only requires disconnecting two wires,
a ribbon cable and one hose, along with the mounting screws.
These and other objects and advantages of the present invention
will become apparent from the subsequent detailed description of
the preferred and other embodiments, also the appended claims, further
taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a partial isometric view of the preferred embodiment.
FIG. 2 is a left side view of the invention in its second or low
profile embodiment with a vacuum coffee server.
FIG. 3 is a right side view of the invention in its second or low
profile embodiment with a vacuum coffee pot.
FIG. 4 is a rear view of the invention in its second or low profile
embodiment.
FIG. 5 is a partial isometric view of the brew water tank completely
removed from the invention for clarity.
FIG. 6 is a partial isometric view of the hot water tank completely
removed from the invention for clarity.
FIG. 7 is a cross-sectional view taken along lines 7--7 of FIG.
5 illustrating the probe recess.
FIG. 8 is a cross-sectional view taken along lines 8--8 of FIG.
10.
FIG. 9 is a cross-sectional view taken along lines 9--9 of FIG.
5 illustrating the thermistor well.
FIG. 10 is a partial isometric view of the assembled spray head
completely removed from the invention for clarity.
FIG. 11 is a partial isometric view of the inlet elbow of the spray
head completely removed from the invention for clarity.
FIG. 12 is a partial isometric view of the diverting disk of the
spray head completely removed from the invention for clarity.
FIG. 13 is a partial isometric view of the brew pre-heater or the
identical hot water heater completely removed from the invention
for clarity.
FIG. 14 is a cross-sectional view taken along lines 14--14 of FIG.
13 illustrating the heating element and flat bottom inside.
FIG. 15 is a partial isometric view of the heater safety switch
bracket completely removed from the invention for clarity.
FIG. 16 is a partial isometric fragmentary view of the brew boiler
completely removed from the invention for clarity.
FIG. 17 is a partial isometric view of the check valve completely
removed from the invention for clarity.
FIG. 18 is a partial isometric view of the diverting disc, spray
head holder retainer completely removed from the invention for clarity.
FIG. 19 is a partial isometric view of the diverting disc, spray
head holder completely removed from the invention for clarity.
FIG. 20 is a partial isometric view of the empty assembled enclosure.
FIG. 21 is a partial isometric view of the completed sub-assembly
ready to be inserted into the enclosure.
FIG. 22 is a front view of the control panel decal.
FIG. 23 is an exploded view of the preferred embodiment with the
extension column shown dotted.
FIG. 24 is a block diagram of the preferred embodiment electrical
system.
FIG. 25A is the first half of an electrical schematic of the electronic
controller with all interconnecting lines marked with alpha reference
letters.
FIG. 25B is the second half of the electrical schematic of the
electronic controller, with the interconnecting lines marked with
alpha reference letters.
FIG. 26 is an electrical schematic of the indicating control panel.
BEST MODE FOR CARRYING OUT THE INVENTION
The best mode for carrying out the invention is presented in terms
of a preferred and second embodiment. Both embodiments are primarily
designed alike, except the second embodiment, or low profile configuration,
eliminates the column extension, making the height of the brewer
shorter.
The preferred embodiment, as shown in FIGS. 1 and 5 through 26
are comprised of a brew water tank 30 for receiving and storing
water for brewing. The tank 30 is illustrated by itself in FIG.
5 and assembled in FIG. 21. This tank is vented to atmosphere and
is made of a thermoplastic material, such as butyrate, vinyl, polystyrene,
polycarbonate, acetal or urethane, with polyethylene preferred,
formed through the rotational molding process. This molding process
includes resin loaded into a hollow mold, then rotated simultaneously
on two axes while moving through heating and cooling equipment.
This tank 30 contains integral connections for the inlet and outlets
and communication with a heater, also a thermistor well 32 shown
in FIGS. 5 and 9 and five probe recesses 34. The probe recess 34
shown in crosssection in FIG. 7 includes a hole for the probe and,
also, a downwardly extending ring 36 surrounding the hole. The ring
36 protects the probe from receiving a false level signal from condensate
collected on the inside top of the tank, as water conductivity is
employed in the control process and droplets, therefore, fall from
the ring isolating the probe. The ground probe does not, however,
require this ring 36.
A brew pre-heater 38 is attached to the brew tank 30 through interconnecting
tubing, which is noncontaminating FDA type suitable for food and
beverage use. The pre-heater is illustrated in FIGS. 13 and 14 and
is made with a hollow metallic tube 42 closed on one end with a
metallic flat bottom 44 pressed into the tube in a watertight manner,
assuring closure and a hermetic seal. A heating element 46 which
is an electrical resistance wire housed in a tubular sheath surrounded
by refractory material, is coiled inside the tube 42 and penetrates
the bottom 44 with watertight compression of threaded fasteners.
The pre-heater 38 also has a fitting in the bottom that communicates
with the brew water tank 30 through interconnecting tubing 40 permitting
colder water to circulate through the heating element 46 into the
tank directly above, using the natural convection principle. A drain
connection 48 is also included in the flat bottom 44 that is joined
to a drain plug 49 through interconnecting tubing 40 for convenience
of draining the water from the tank for maintenance. The pre-heater
electrically cycles the heating element 46 on and off to maintain
water temperature, within the brew water tank, at 150 degrees F.
(65.6 degrees C.), preferably within a 10 degree range.
A brew boiler 50 is mounted under the brew water tank 30 adjacent
to the pre-heater 38 and is constructed in much the same manner
using an identical metallic tube 42 flat bottom 44 and heating
element 46. The boiler 50 utilizes the same drain connection 48
and plug 49 also the fitting in the bottom 44 connected through
interconnecting piping 40 to the brew water tank 30. This fluid
interconnection, however, contains a check valve 52 shown by itself
in FIGS. 17 and 23 in between the tank and boiler, permitting pre-heated
water to enter the boiler 50 but disallowing boiling water to re-enter
the brew tank. The boiler also differs by having a boiler top 54
pressed into place, as shown in FIG. 16 which includes a fitting
to which interconnecting tube 40 delivers boiling water to a spray
head 56 under the natural pressure created by contained water during
the boil.
The spray head 56 shown assembled in FIGS. 10 and 8 consists
of an inlet elbow 58 depicted by itself in FIG. 11 threadably
connected to a skirted disc-shaped circular body 60 that includes
a raised ring 62 having a groove 64 on the periphery surrounding
the elbow entrance. A round cone-shaped diverting disc 66 shown
in FIG. 12 having four extending fingers 68 is snapped over the
ring 62 intersecting with the groove 64. The size relationship
leaves a gap for a flowpath between the body 60 and disc 66. Boiling
water is permitted to be evenly distributed over the disc 66 and
flow from the spray head 56 through a second gap between the body
60 and disc. This arrangement causes the water to flow in a predetermined
circular fashion to the ground coffee below.
A hot water tank 70 depicted by itself in FIG. 6 and assembled
in FIG. 21 of the same basic material and composition as the brew
water tank 30 except rectangular in shape and, likewise, receives
and stores city water as a reservoir for the hot water system. This
system provides hot water for reconstituting freeze dried food and
beverages, such as tea and hot chocolate, as previously discussed.
The hot water tank 70 is heated by a water heater 72 identical to
the pre-heater 38 illustrated in FIG. 13 with the interconnecting
tubing 40 attached fluidly to the hot water tank. This heater 72
heats the water to a temperature of 185 degrees F. (85 degrees C.),
again within a 10 degrees F. differential, however, this preset
temperature may be adjusted, as explained further on in this technical
description of the best mode. As with the pre-heater, the water
heater 72 electrically cycles the heating element 46 on and off
to maintain the pre-set temperature.
The hot water system includes dispensing means in the form of an
electromagnetic water dispense solenoid valve 74 that is mechanically
attached adjacent to the hot water tank 70 and is fluidly connected
directly into the tank. When the dispense solenoid valve 74 is electrically
energized, hot water flows into the valve and downwardly through
a short section of interconnecting tubing 40 to be received by a
cup or container placed underneath.
The brew pre-heater 38 brew boiler 50 and hot water heater 72
each have a safety switch 76 mounted contiguously with a side of
the metallic tube 42 using a safety switch bracket 78 as shown
in FIG. 23 and by itself in FIG. 15. This positioning places the
sensing element of the safety switch 76 in direct contact with the
metal of the tube 42 and, in the event that no water is present
around the heating element 46 the heat build-up will be sensed
by the switch 76 indicating an abnormal overheating condition, permitting
shut-down of the electrical system before creating a dangerous condition.
Each of the three safety switches 76 are wired in series such that
if any one of the switches 76 actuate, the circuit will be deenergized.
An electromagnetic brew fill solenoid valve 80 is positioned at
the top of the brew water tank 30 and, when electrically energized,
fills the tank with water from the city water supply, which is also
connected to valve 80. An electromagnetic water fill solenoid valve
82 is also connected to the city water supply and is mounted on
top of the hot water tank 70. This fill solenoid valve 82 operates
in the same manner as above, being energized from an electrical
signal when the water level is below a predetermined set point.
A novel and very useful feature of the invention, as previously
discussed, permits sub-assembly of the operating components into
one package that may be removed from the enclosure 84 entirely as
a single unit. This construction technique permits the original
equipment manufacturer to sub-assemble components, and even test
the operation of the brewer and water dispenser prior to final assembly,
allowing complete accessibility to all of the components. Further,
field repair may be easily accomplished by removing a top cover
and lifting the sub-assembly from the enclosure 84 for the same
comprehensive access. For removal of the sub-assembly, first, attaching
hardware 104 is unscrewed and withdrawn, second, interconnecting
tubing 40 is manually disconnected at one intersection by slipping
the tube off of the spray head inlet elbow 58 thirdly, two electrical
wires are removed from staked terminals, fourthly, a ribbon connector
to the control panel is disconnected and, finally, the sub-assembly
is then lifted in its entirety from the enclosure. The metallic
enclosure 84 provides environmental protection for the coffee brewer
and hot water dispenser and adds asthenic value to the apparatus.
Basically, the sub-assembly includes major components in the forementioned
tanks 30 70 heaters 38 72 boiler 50 hot water dispense solenoid
valve 74 controls and fill solenoid valves 80 and 82.
FIG. 20 illustrates the empty assembled enclosure 84 which incorporates
the base 86 and column 88. It will be noted that an extension column
90 is illustrated in FIG. 1 for the preferred embodiment. The enclosure
84 further consists of a top housing 92 a top cover 94 shown only
in FIGS. 1 through 4 a lower back plate 96 base stiffener 98
spray head holder 100 depicted in FIG. 19 spray head holder retainer
102 depicted in FIG. 18 spray head 56 and attaching hardware 104.
Other parts of the enclosure 84 are illustrated in FIG. 23 and include
additional attaching hardware 104 resilient feet 106 control panel
decal 108 depicted by itself in FIG. 22 hot water decal 110 indicating
control panel 112 and the coffee brew cone 114 that is removably
attached to the bottom of the spray head holder 100.
The complete sub-assembly 116 is shown removed from the invention
in FIG. 21 and includes the following; tank retaining housing 118
hot water tank retaining bracket 120 brew water tank 30 hot water
tank 70 heater and boiler bracket 122 upper back plate 124 tank
retaining angle 126 and three separate tank retainer mounting brackets
128 that attach the retaining bracket 120 to the back plate 124.
Other components within the sub-assembly include tubing 40 three
separate drain plugs 130 water dispense solenoid valve 74 water
fill solenoid valve 82 brew fill solenoid valve 80 and a power
cord 132 most of which have been previously discussed and individually
described. Other parts of the sub-assembly 116 are illustrated in
the exploded view of FIG. 23 and include the check valve 52 safety
switches 76 with their brackets 78 both previously discussed, as
well as individually described. A brew thermistor 134 and water
thermistor 136 are inserted into the thermistor well 32 of their
respective tanks 30 and 70 and held in place with a resilient thermistor
plug 138. An electronic controller 140 in the form of a printed
circuit board, is mounted beneath the tank retaining housing 118
on four stand-off spacers 142 with attaching hardware 104 and
protected by a thermoplastic printed circuit board shield 144. A
cord strain relief 146 ground clip 148 and two water inlet compression
fittings 150 are included in this sub-assembly. To control water
level, the following probes are used in the sub-assembly and are
constructed of stainless steel sharpened on one end and cut to length
as described and tabulated below:
______________________________________ Element Color Lgth. Lgth.
No. Description Designation (In.) (CM) ______________________________________
152 brew fill probe blue 1.38 3.50 154 brew 25 oz. probe brown 2.12
5.40 156 brew 50 oz. probe yellow 2.88 7.30 158 brew 75 oz. probe
red 3.88 9.84 160 brew ground probe green 4.38 11.11 162 water fill
probe violet 1.38 3.50 164 water safety probe black 2.88 7.30 166
water ground probe green 4.38 11.11 ______________________________________
The logic, control and indication is accomplished by the use of
a solid state electronic controller 140 interconnected to a solid
state indicating control panel 112 both constructed on printed
circuit boards. The interconnection is accomplished by a ribbon
cable 168 with terminating connectors and two individual wires leading
to the heater safety circuit. The above controller 140 regulates
both the brew water and hot water fill, level, temperature, and
dispensing. The control panel indicates process and contains selection
means in the form of touch pad switches, permitting the user to
select on/off function, half or full pot brew levels and hot water
dispense. Further, the panel permits the user to view brewing progress
intervals, indication when it is safe to remove the coffee containing
brew cone, view heater malfunction and indication of hot water dispensing.
The indication is accomplished by light emitting diodes (LED's)
mounted on the board behind the top housing 92 generating light
projected through holes at appropriate locations and transparent
areas of the control panel decal 108.
The electronic controller 140 is illustrated schematically in FIG.
25 and in a block diagram in FIG. 24 where the attached peripheral
elements of output and input are diagrammatically represented. There
are basically eight separate, and yet, completely interrelated circuits.
These circuits are designated as follows:
a) power supply circuit
b) enable circuit
c) brew fill, level and dispense circuit
d) hot water fill, level and dispense circuit
e) brew water temperature control circuit
f) hot water temperature control circuit
g) hot water dispensing circuit
h) visual and audio indicating circuit
The power supply circuit provides 120 volt single phase 60 hertz
power through designated relays mounted on the printed circuit board
of the controller 140 to components listed below.
______________________________________ Relay Description Element
No. ______________________________________ K2 brew fill solenoid
valve 80 K3 brew boiler 50 K4 brew heater 38 K5 water heater 72
K6 water fill solenoid valve 82 K7 water dispense valve 74 ______________________________________
A neutral bar provides the second leg of the single phase city
power to the operating component. It will be noted that relay K3
for energizing the brew boiler 50 is, further, connected in series
through line 1 and line 2. Transformer T1 receives 120 volt AC power
and reduces this voltage, which is immediately applied to a full
wave direct current rectifying bridge consisting of diodes D1 through
D4 and then filtered by capacitor C1. The filtered output is then
fed to 12 volt DC supply pin 12V, as well as through diode D7 to
capacitor C15 and on to a 6 volt DC regulator U4. The regulator
U4 provides a constant 6 volt DC power supply to pins 6V and CN1-2
and is oriented by a ground connection. Capacitor C15 stores energy,
allowing the regulator U4 to maintain output in the event of transients
on the input line. Capacitor C2 couples the supply pins CN1-6 to
ground and is used for high frequency bypass on supply pins 6V and
CN1-2. The power supply circuit, as described above, provides high
voltage power for operating components and, also, both 12 volt full
wave rectified direct current power and 6 volt DC for lights and
controls within the controller 140 and control panel 112.
The enable circuit in the controller 140 is energized by an on/off
switch in the control panel 112 through contacts CN1-13 and CN1-15
directed through the ribbon cable 168. 6 volt power is supplied
through capacitor C3 to the input of integrated circuit U1 pin 11
and through resistor R4 to the output of integrated circuit U1 pin
13 also through resistor R2 and R1 to switch pin CN1-15. Resistors
R1 and R2 are also connected to capacitor C4 and ground. This ground
is connected via resistor R5 to the anode side of diode D5 and through
capacitor C5 to the output of integrated circuit U1 pin 13. The
cathode side of diode D5 is connected to the cathode side of diode
D6 and to the input of integrated circuit U1 pin 5 supplying an
operational signal for the audio indicating circuit. Pin CN1-13
in electrical communication with the on/off switch on the indicating
control panel 112 is connected to the input of integrated circuit
U1 pin 13 and through resistor R3 to the output of integrated circuit
U1 pin 11. The output of integrated circuit 11 is also connected
via capacitor C6 to the anode of diode D6 and through resistor R6
to ground. Further, the output of integrated circuit U1 pin 11 is
also connected to pin CN1-9 and the balance of the separate functional
control circuits, previously described, to enable their operation
when the on/off switch is energized on the control panel 112.
The brew fill, level and dispense circuit utilizes metallic probes
and the conductivity of the water contained within the tank 30 passing
a low voltage DC current to ground for continuity indicating the
water level. 6 volt DC power is introduced from the 6 volt DC pin
to the brew fill probe 152 through voltage dropping resistors R8
and R9 in series. Resistor R8 also electrically communicates with
the input of integrated circuit U1 pin 1 the anode of diode D11
and via capacitor C16 to ground. The 6 volt DC power input, also
communicates with the input of integrated circuit U1 pin 3 via capacitor
C9 and through resistor R7 to the output of integrated circuit U1
pin 1. The output of integrated circuit U1 pin 3 is connected to
the base of transistor Q2 through resistor R20. This base connection
is also fed to the anode of diode D8. The emitter of transistor
Q2 is attached to ground, and the collector is connected to a first
side of the holding coil of brew fill solenoid valve relay K2 and,
also, to the anode of diode D10. The second side of the K2 relay
holding coil is connected to the cathode of diode D10 and the 12
volt DC power pin.
6 volt DC power is introduced from the 6 volt pin to the brew 50
oz. probe through voltage dropping resistors R10 and R11 in series.
Resistor R10 also electrically communicates with the input of integrated
circuit U2 pin 13 and ground, through capacitor C17. Ground, through
capacitor C10 is connected to the input of integrated circuit U2
pin 11 and via resistor R12 to the output of integrated circuit
U2 pin 13 and pin CN1-5. The input of integrated circuit U2 pin
11 is connected through resistor R21 to the output of integrated
circuit U2 pin 9 with the input, also in communication with the
output of integrated circuit U1 pin 11. The output of integrated
circuit U2 pin 9 leads to the cathode of diode D12 and through resistor
R22 to the anode of diode D18 and, also the base of transistor Q3.
The emitter of transistor Q3 is grounded and the collector extends
to the anode of diode D19 and the cathode of diode D11 as well
as the first side or ground of the holding coil for relay K3. The
second side of the K3 coil is connected to the 12 volt DC power
pin and the cathode of diode D19. K3 energizes the brew boiler 50
when the function is called for by the controls, energizing half
or full switch at the control panel 112.
The brew 75oz. probe receives 6 volt DC power from the 6V pin through
R17 and R16 in series. The input of integrated circuit U2 pin 1
is connected between resistors R16 and R17 and communicates to ground
and the brew ground probe 160 through capacitor C18. The output
of integrated circuit U2 pin 1 is directed to pin CN1-4 and through
resistor R19 to the input of integrated circuit U2 pin 3 and through
capacitor C11 to ground. The intersection of the input of integrated
circuit U2 pin 3 R19 and C11 is connected to the output of integrated
circuit U2 pin 5 through resistor R24 which output is also connected
to the anode of diode D13 and to the base of transistor Q3 through
resistor R23. The input of integrated circuit U2 pin 3 is also connected
through resistor R18 to pin CN1-8 which is also connected to ground
through resistor R15 and the "Full" switch located on
control panel 112. The input U2 pin 3 is also connected to the anodes
of D17 and D15. The cathode of diode D17 is connected to U2 pin
11 output and the cathode of D15 is connected to the output of integrated
circuit U1 pin 11. The output of integrated circuit U2 pin 3 is
connected to the input of integrated circuit U2 pin 5. The brew
25 oz. probe 154 is connected to pin CN1-3.
The output of integrated circuit U1 pin 11 is also connected via
diode D14 to the anode of diode D16 also the input of integrated
circuit U2 pin 11 and through resistor R13 to ground via resistor
R14 also on to the "half" switch located on the control
panel 112 via pin CN1-1. As it is described above, the brew fill,
level and dispense circuit function as follows. When starting with
an empty brew water tank 30 and the "on/off" switch is
manually depressed, this energizes the brew fill solenoid valve
80 through relay K2 until the water level reaches the brew fill
probe 152 permitting low voltage current to flow through the water
to the brew ground probe 160 thus terminating the fill cycle. When
the "half" switch is depressed, the brew boiler 50 is
energized through relay K3 and boils the water from the tank and
dispenses it into the pot or server. When the level has fallen below
the brew 25 oz. probe 154 continuity is broken, energizing an appropriate
light in the control panel 112. When the water level in the tank
reaches the brew 50 oz. probe, continuity is broken, dropping out
relay K3 deenergizing the boiler 50. The water is replaced, as
described above, for the fill cycle. When the "full" switch
is energized, the system functions in the same manner as described
for the half cycle, except the boiler 50 continues to operate until
the brew 75 oz. probe 158 breaks continuity and shuts down the operation
and refills the tank, as above.
The hot water fill and level circuit obtain 6 volt DC power from
pin 6V, which is then directed through capacitor C13 to the cathode
of diode D43 and to the input of integrated circuit U3 pin 9 also
through resistor R60 to the output of integrated circuit U3 pin
11. The input of integrated circuit U3 pin 11 is connected through
resistor R56 to the water fill probe 162. The output of integrated
circuit U3 pin 9 is connected through resistor R62 to the base of
transistor Q11 and, also to the anode of diode D42 and D44. The
cathode of diode D44 is connected to the collector of transistor
Q3 and, also to the cathode's of diodes D33 and D27. The emitter
of transistor Q11 is interconnected to ground through diode D45
and, also to pin CN1-16 through resistor R63. The collector of transistor
Q11 feeds the first side of the holding coil for relay K6 and the
anode of diode D39. The second side of K6's holding coil receives
12 volt DC power from pin 12V and is, also connected to the cathode
of diode D39. Water ground probe 166 is grounded through resistor
R57 and capacitor C19 in parallel with resistor R58 and capacitor
C20. The water safety probe 164 is connected through resistor R59
to the input of integrated circuit U3 pin 5 and, also the interface
of resistor R58 and capacitor C20. The output of integrated circuit
U3 pin 5 extends to the cathode of diode D34. Upon start-up, with
an empty tank and when replenishing is required, when the "on/off"
switch is manually depressed, the water fill solenoid valve 82 is
energized until the water level reaches the water fill probe 162.
Continuity through the water from the fill probe 162 to the water
ground probe 166 terminates the fill cycle. When hot water level
in the tank is below the level of the water safety probe 164 continuity
is broken between the safety probe 164 and the water ground probe
160 preventing the operation of the heater 72 through diode D34.
The brew water temperature control system receives 6 volt DC from
pin 6V and is directed through resistor R44 to one leg of brew thermistor
CN2 and the other leg is grounded. The resulting voltage from this
intersection is transmitted to the positive input terminal 10 of
a quad op amp comparator package U5. The negative input terminal
9 of op amp comparator U5 is connected through resistor R48 to the
same 6V power supply pin and ground through resistor R49 allowing
a voltage comparison of the two inputs. The output 8 of op amp comparator
U5 is connected to the base of transistor Q8 via resistor R52. The
output 8 of op amp comparator U5 is, also connected to ground through
diode D46 and resistor R51 in series and, also through resistor
R53 to both the negative input 13 of op amp comparator U5 and the
positive input 10 of the op amp comparator U5. The positive input
12 of op amp comparator U5 is connected to the junction of resistors
R46 and R47 with R46 interfacing with 6V DC and R47 interfacing
with ground. The output 14 of op amp comparator U5 is connected
to the cathode of diode D26 and the anode is directed to the base
of transistor Q8 which is also connected in parallel with the anode's
of diodes D27 D28 and D29. The emitter of transistor Q8 is unitedly
interconnected to the emitter's of transistors Q9 Q10 and Q11.
The collector of transistor Q8 is connected to one leg of the holding
coil of relay K4 which energizes the brew pre-heater 38 the other
leg of the coil is connected to 12V DC through the 12V pin and,
also the cathode of diode D25. The anode of diode D25 and cathode
of diode D47 is, also connected to the collector of transistor Q8.
The anode of diode D47 is connected to the input of integrated circuit
11. The brew water temperature control circuit, as described, provides
water within the tank 30 at a pre-set temperature of 150 degrees
F. (65.6 degrees C.) by comparing the resistance of thermistor CN2
to the resistance of resistors of known value equivalent to the
desired temperature set point. If the temperature falls below this
value, the brew pre-heater 38 is energized by transistor Q8 and
relay K4 until the set point balances. The pre-heater will cycle
on and off, as required, to maintain temperature within a 10 degree
F. tolerance.
The hot water temperature control circuit is basically the same
as the above described brew water circuit. 6 volt DC is received
from pin 6V and is directed through resistor R45 to one leg of hot
water thermistor CN3 and the other leg is grounded, the resulting
voltage from this intersection is transmitted to the positive input
terminal 5 of op amp comparator U5. This same voltage is connected
to pin 9 output of integrated circuit U3 through resistor R67. The
negative input terminal 6 of op amp comparator U5 is connected to
the cathode of diode D46 R51 and potentiometer P1 through resistor
R50. The other leg of potentiometer P1 is connected to 6 volt DC
through pin 6V. The positive input 5 of op amp comparator U5 is,
also interconnected with the negative input 2 of op amp comparator
US and, also through resistor R55 to the output 7 of op amp comparator
U5. The positive input 3 is connected to the positive input 12 of
op amp comparator U5. The output 1 of op amp comparator U5 is attached
to the cathode of diode D32. The output 7 of op amp comparator U5
is connected through resistor R54 to the anodes of diodes D32 D33
D34 and D31 as well as the base of transistor Q9. The collector
of transistor Q9 is connected to the anode of resistor D30 and one
leg of the holding coil of relay K5 which energizes the water heater
72 as the other leg of the coil is connected to 12V dc through
the pin 12V and, also to the cathode of diode D30. It will be noted
that the cathode of diode D29 is connected to pin CN1-4 and pin
1 output of U2. The hot water temperature control circuit provides
water within the tank 70 at a pre-set temperature of 185 degrees
F. (85 degrees C.) by comparing the resistance of thermistor CN2
to the resistance of resistors of known value equivalent to the
desired temperature set point. If the temperature falls below the
value, the water heater 72 is energized by transistor Q9 and relay
K5 until the set point balances. The water heater will cycle on
and off, as required, to maintain temperature within a 10 degrees
F. tolerance of the set point. It will be noted that the set point
is adjustable with potentiometer P1 that is mounted on the printed
circuit board and functions by varying the input to the comparator
U5 network.
The hot water dispense circuit receives 6V DC power through pin
CN1-16 and R64 to the base of transistor Q10 and anode of diode
D41. The collector of transistor Q10 is connected to one leg of
the holding coil of relay K7 which engages the water dispense solenoid
valve 74 the other leg of the coil is connected to 12V DC through
the 12V pin, also the cathode of diode D40. When hot water is to
be dispensed, the user depresses the momentary "hot water"
dispense switch connected to pin CD1-16 triggering transistor Q10
and energizing relay K7 which, in turn, energizes the water dispense
solenoid valve 74.
The visual and audio indicating circuit is interconnected to the
other circuits receiving electrical power during appropriate cyclic
functions. A "full" light circuit is conducted through
pin CN1-14 via resistor R43 to the collector of transistor Q7. The
emitter of transistor Q7 is grounded, and the base is connected
through resistor R42 to the output of pin 1 of integrated circuit
U3. The anode of diode D23 and cathode of diode D16 along with
the input of integrated circuit U2 pin 5 are connected via resistor
R41 to the input of integrated circuit U3 pin 1. This "full"
light circuit is energized when the "full" switch is depressed
and stays on until the brew 75 oz. probe circuit opens, disengaging
the boiler and light.
The "half" light circuit is conducted through pin CN1-12
via resistor R38 to the collector of transistor Q6. The emitter
of transistor Q6 is grounded, and the base is connected through
resistor R37 to the output of pin 3 of integrated circuit U3. The
anode of diode D22 and cathode of diode D17 along with the input
of integrated circuit U2 pin 9 are connected via resistor R36 to
the input of integrated circuit U3 pin 3. This "half"
light circuit is energized when the "half" switch is depressed
and stays on until the brew 50 oz. probe circuit opens, disengaging
the boiler and light.
A flasher circuit is grounded through capacitor C12 to the input
of integrated circuit U3 pin 13 and through resistor R33 to the
following; the output of integrated circuit U3 pin 13 pin CN-11
through resistor R31 to the base of transistor Q5 through resistor
R34 to the input of integrated circuit U3 pin 3 and through resistor
R39 to the input of integrated circuit U3 pin 1. The flasher circuit
permits specific lights to flash, or cycle, on and off, for indication
of the brewing process.
A "on/off" light circuit employs transistor Q5 with the
emitter grounded, the collector connected through resistor R32 to
pin CN1-10 and the base connected to the anode of diode D24 through
resistor R30 to the following: The cathode of diode D18 outlet
of integrated circuit U1 pin 1 through resistor R35 to the input
of integrated circuit U3 pin 3 and through resistor R40 to the
input of integrated circuit U3 pin 1. The "on/off" light
circuit energizes the light on the control panel when the enable
circuit is energized.
An audio circuit produces an audible beep when any of the manual
switches are depressed. 12 volt DC is supplied by pin 12V and is
connected by means of R29 to the beeper AT-102 and the cathode of
diode D21. Both the anode of diode D21 and the beeper AT-102 are
connected to the collector of transistor Q4. The emitter of transistor
Q4 is grounded and the base is in communication through resistor
R28 to the output of integrated circuit U1 pin 9. The output of
integrated circuit U1 pin 9 is, also connected through resistor
R27 to the cathode of diode D20 and, also to the input of integrated
circuit U1 pin 9. The input of integrated circuit U1 pin 9 is connected
through capacitor C8 to the following: Ground, through resistor
R25 to pin CN1-7 through resistor R26 to the anode of diode D48
and, also through resistor R65 the input of integrated circuit U1
pin 5. The anode of diode D48 is connected via capacitor C7 and
on to pin CN1-7. The output of integrated circuit U1 pin 5 is connected
to the anode of diode D20. Pin CN1-7 is, also in electrical communication
with cathodes of diodes D12 and D13. The audio circuit is interconnected
with all switches with an audible verification of their making contact
through each touch pad.
Interconnecting wiring between circuits includes pin CN1-9 connected
to the following; output of integrated circuit U1 pin 11 the cathode
of diodes D24 D42 D41 D31 and D28. Thermistor CN2 is connected
through resistor R66 to the output of integrated circuit U1 pin
3.
The electrical schematic for the indicating control panel 112 on
the printed circuit board is illustrated in FIG. 26. 6 volt DC from
pin CD1-2 supplies positive DC voltage to the following; pin CD1-16
through water dispense switch, pin CD1-14 through "full"
LED light, pin CD1-8 through "full" switch, pin CD1-12
through "half" LED light, pin CD1-1 through "half"
switch, and pin CD1-10 through "on/off" LED light. Pin
CD1-15 is connected through "on/off" switch to pin CD1-13.
Each designated pin is connected to the controller 140 through the
ribbon cable 168 for interconnection.
The heater and boiler safety circuit connects the three safety
switches 76 to pin T.S.1 in series. Pin T.S.1 is connected to the
"service" light through diode D7 resistors R30 R32 and
R33 in series. The negative side of the light is connected to pin
N. Further, pin CD1-6 is grounded.
The light circuit energizes the LED's designated "LT"
for the appropriate functional indication. 6 volt DC is supplied
to the input of integrated circuit U2 pin 3 from 6V through resistor
R13. The input of integrated circuit U2 pin 3 is, also in communication
with ground through capacitor C3 and to pin CD1-3 through resistor
R14. The output of integrated circuit U2 pin 3 interfaces the input
of integrated circuit U2 pin 13 through resistor R11 and, also the
input of integrated circuit U2 pin 11 through resistor R9. The base
of transistor Q7 is connected through resistor R21 to the following:
Through resistor R12 to the input of integrated circuit U2 pin 13
the anode of diodes D4 D3 D2 D6 and R38 also the output of
integrated circuit U2 pin 5. The collector of transistor Q7 is attached
to "ready" light through resistor R28. The emitter of
transistor Q7 is attached to ground. Pin CD1-11 is connected to
the cathode of diode D4 and the anode of diode D11 also the input
of integrated circuit U2 pin 13 through resistor R10 and the output
is connected to the base of transistor Q6 through resistor R20.
The emitter of the transistor Q6 is grounded and the collector is
connected to the first brew time ladder light LT1. Pin CD1-5 is
connected to the input of integrated circuit U2 pin 11 and 9 through
resistor R8 and R6 respectfully, and the output of U2 pin 11 is
connected to the base of transistor Q5 through resistor R19. The
input of integrated circuit U2 pin 11 is, also connected to the
cathode of diode D3 and the anode of diode D10. The emitter of the
transistor Q5 is grounded and the collector is connected to the
second time ladder light LT2. Pin CD1-4 is connected to the cathode
of diode D2 and the anode of diode D9 also to the input of integrated
circuit U2 pin 9 through resistor R5 and the output is connected
to the base of transistor Q4 through resistor R18. The emitter of
the transistor Q4 is grounded and the collector is connected to
the third brew time ladder light LT3. Pin CD1-7 is connected to
pin 2 of timer U1 the anode of diode D12 and through diode D1 via
resistor R24 to the base of transistor Q3. The cathode of diode
D1 is, also connected to the cathode of diode D6 and through resistor
R3 to the following; through resistor R4 to the input of integrated
circuit U2 pin 9 through resistor R7 to the input of integrated
circuit U2 pin 11 through resistor R10 to the input of integrated
circuit U2 pin 13 and pin CD1-11. The collector of transistor Q3
is connected to the base of resistor Q2 and through resistor R23
to the emitter of transistor Q1 also to one side of the light LT4.
The other side of light LT4 is connected through resistor R22 to
the collector of transistor Q2. The emitter of transistor Q1 is
connected to one side of the following lights; LT3 LT2 LT1 "ready"
LT and "hot water" LT. The emitters of transistors Q2
Q3 and Q4 are connected together. The collector of transistor Q1
is connected to pin 6V and pins 12 10 8 and 3 of timer U1. Pin
CD1-9 is connected through resistor R15 to the base of transistor
Q1 and, also via capacitor C2 to the input of integrated circuit
U2 pin 1 and through resistor R16 to ground. Pin 11 of timer U1
is connected to the output of integrated circuit U2 pin 1 and through
diode D5 to the input of integrated circuit U2 pin 5 also through
resistor R17 to pin 7 of timer U1. Timer U1 pins 1 and 9 are grounded.
Pin 6 of timer U1 is connected via resistor R1 through potentiometer
P1 and via resistor R2 to pin 4 of timer U1. Pin 5 of timer U1 is,
also connected to the junction of potentiometer P1 and R2 via capacitor
C1.
In operation, the apparatus is connected to city water through
compression fittings 150 and plugged into city power with power
cord 132. A conventional coffee pot 170 as shown in FIG. 3 or
a coffee server 172 illustrated in FIGS. 1 and 2 (neither part
of the invention), is placed on the base 86 beneath the brew cone
114. When the "on/off" switch is depressed, the fill cycle
for both the brew tank 30 and hot water tank 70 begins and continues
until each tank is completely filled. The tanks are heated in sequence,
first, the brew tank with pre-heater 38 and then water heater 72.
Since only one heater may be energized at a particular time due
to most building power limitations, i.e. conventional 15 amp circuits
priority sequence is imposed, which is boiler 50 pre-heater 38
and then heater 72. When the tanks are up to temperature, the "ready"
light is energized. If hot water is desired, the "hot water"
switch is depressed and water is dispensed through solenoid 74.
If coffee brewing is desired, ground coffee is placed in a filter
in the cone 114 sufficient for either a full or half pot. If a half
pot is selected, the "half" switch is depressed and the
"half" light is energized. The process begins and the
bottom light in the ladder sequence is lit and blinks and, as time
continues, the next light blinks on and the one beneath is on steady.
When brewing is completed, the ready light is energized. If a full
pot is required, the same sequence is followed, except the "full"
switch is depressed. The light ladder indicates in upward sequence
until all of the lights are lit. It will be noted that the top light
and ready light are timed and the others are sequenced by the probes.
The "service" light is energized when any one of the heater
or boiler safety switches open. These switches are the manually
reset type. When any switch is depressed, an audible beep is heard
and the appropriate light above the switch is on until the function
is completed.
The second embodiment is identical in all respects, except the
extension column 90 is omitted and a shorter coffee pot 170 or server
172 is used, as illustrated in FIGS. 2 3 and 4.
These and other objects and advantages of the present invention
will become apparent from the subsequent detailed description of
the preferred and other embodiments, also the appended claims, further
taken in conjunction with the accompanying drawings. |