Water filter abstract
A water filter device for treating untreated drinking water, wherein
the water filter device may comprise a connector for providing fluid
communication between the water filter device and an untreated drinking
water source. The water filter device may comprise a low-pressure
water for treating untreated drinking water, the water filter may
comprise a water filter material. The water filter may comprise
a F-BLR of greater than about 2 logs. The water filter device may
comprise a storage housing in fluid communication with the low-pressure
water filter. The water filter device may comprise an automatic
shutoff valve for arresting the flow of treated drinking water into
the storage housing. The water filter device may comprise a dispenser
for dispensing treated drinking water from the storage housing.
The treated drinking may enter into the storage housing at the rate
of at least about 5 mL/min until activating the automatic shutoff
valve, such that the flow of treated drinking water into the storage
housing is arrested. The water filter device may be a non-electric
water filter device.
Water filter claims
What is claimed is:
1. A water filter device for treating untreated drinking water,
said water filter device comprising: (a) a connector for providing
fluid communication between said water filter device and an untreated
drinking water source; (b) a low-pressure water filter in fluid
communication with said connector, said low-pressure water filter
for treating untreated drinking water, said water filter comprising
a water filter material, said water filter comprising a F-BLR of
greater than about 2 logs; (c) a storage housing in fluid communication
with said low-pressure water filter, said storage housing for storing
treated drinking water treated by said water filter; (d) an automatic
shutoff valve in fluid communication with said storage housing,
said automatic shutoff valve for arresting the flow of treated drinking
water into said storage housing; and (e) a dispenser in fluid communication
with said storage housing, said dispenser for dispensing treated
drinking water from said storage housing; wherein the treated drinking
enters into said storage housing at the rate of at least about 5
mL/min but not greater than about 2000 mL/min until activating
said automatic shutoff valve, such that the flow of treated drinking
water into said storage housing is arrested, and wherein said water
filter device is a non-electric water filter device.
2. The water filter device of claim 1 wherein said water filter
material comprises mesoporous activated carbon filter particles.
3. The water filter device of claim 1 wherein said water filter
material comprises mesoporous and basic activated carbon particles.
4. The water filter device of claim 1 wherein said water filter
material comprises mesoporous, basic, and reduced-oxygen activated
carbon particles.
5. The water filter device of claim 1 wherein said water filter
comprises a F-VLR of greater than about 1 log.
6. The water filter device of claim 1 wherein said water filter
comprises a F-BLR of greater than about 3 logs and a F-VLR of greater
than about 2 logs;
7. The water filter device of claim 1 wherein said water filter
comprises a F-BLR of greater than about 4 logs and a F-VLR of greater
than about 3 logs;
8. The water filter device of claim 1 wherein said automatic shutoff
valve comprises a float.
9. The water filter device of claim 1 wherein said water filter
device further comprises a flow regulator, wherein said flow regulator
regulates the flow of the untreated drinking water such that the
average fluid contact time is greater than about 2 seconds up to
about 120 psi.
10. The water filter device of claim 1 wherein said water filter
device further comprises a flow regulator, wherein said flow regulator
regulates the flow of the untreated drinking water such that the
average fluid contact time is greater than about 4 seconds up to
about 120 psi.
11. The water filter device of claim 1 wherein said water filter
device further comprises a threadably attachable filter vessel for
containing said water filter, wherein said filter vessel may be
opened with from about 5 inch-lbs to about 100 inch-lbs of torque.
12. The water filter device of claim 1 wherein said water filter
device further comprises a filter vessel for containing said water
filter, wherein at least a portion of said filter vessel is oriented
on a front or side portion of said water filter device.
13. The water filter device of claim 1 wherein said water filter
device further comprises a filter vessel for containing said water
filter, wherein the height of said filter vessel is less than about
75% the height of the water filter device.
14. The water filter device of claim 1 wherein said storage housing
may be separably removed from said water filter device.
15. The water filter device of claim 1 wherein said storage housing
comprises a window for viewing the volume of treated drinking water
contained within said storage housing.
16. The water filter device of claim 1 wherein said water filter
device further comprises a means of indicating the life of the water
filter.
17. The water filter device of claim 1 wherein said water filter
further comprises a pre-filter, wherein said pre-filter is selected
from the group consisting of melt-blown polypropylene, non-woven
polymer, micro-glass fiber, and non-woven cellulose filter material.
18. The water filter device of claim 1 wherein said storage housing
has an interior volume from about 500 mL to about 2000 mL.
19. A water filter device for treating untreated drinking water,
said water filter device comprising: (a) a connector for providing
fluid communication between said water filter device and an untreated
drinking water source; (b) a low-pressure water filter in fluid
communication with said connector, said low-pressure water filter
for treating untreated drinking water, said water filter comprising
a water filter material, said water filter comprising a F-BLR of
greater than about 2 logs and a F-VLR of greater than about 1 log;
(c) a filter vessel in fluid communication with said connector,
said filter vessel for containing said water filter; (d) a storage
housing in fluid communication with said low-pressure water filter,
said storage housing for storing treated drinking water treated
by said water filter; (e) an automatic shutoff valve in fluid communication
with said storage housing, said automatic shutoff valve for arresting
the flow of treated drinking water into said storage housing; and
(f) a dispenser in fluid communication with said storage housing,
said dispenser for dispensing treated drinking water from said storage
housing; wherein the treated drinking water enters into said storage
housing at the rate of at least about 5 mL/min but not greater than
about 2000 mL/min until activating said automatic shutoff valve,
such that the flow of treated drinking water into said storage housing
is arrested, and wherein approximately 100% of the untreated drinking
water that enters said water filter device via said connector is
treated by said water filter, wherein said water filter device is
a non-electric water filter device, and wherein at least a portion
of said filter vessel releasably attaches to a front or side portion
of said water filter device.
20. The water filter device of claim 19 wherein said water filter
material is mesoporous and basic activated carbon particles.
21. The water filter device of claim 19 wherein said water filter
comprises a F-BLR of greater than about 3 logs and a F-VLR of greater
than about 2 logs;
22. The water filter device of claim 19 wherein said water filter
comprises a F-BLR of greater than about 6 logs and a F-VLR of greater
than about 4 logs;
23. The water filter device of claim 19 wherein the untreated
drinking water radially enters and radially flows through said water
filter material.
24. The water filter device of claim 19 wherein said water filter
device further comprises a flow regulator, wherein said flow regulator
regulates the flow of the untreated drinking water such that the
average fluid contact time is greater than about 2 seconds up to
about 120 psi.
25. The water filter device of claim 19 wherein said filter vessel
may be opened with from about 5 inch-lbs to about 100 inch-lbs of
torque.
26. The water filter device of claim 19 wherein said storage housing
may be separably removed from said water filter device.
27. The water filter device of claim 19 wherein said water filter
further comprises a pre-filter, and said pre-filter is selected
from the group consisting of melt-blown polypropylene, non-woven
polymer, micro-glass fiber, and non-woven cellulose filter material.
28. The water filter device of claim 19 wherein said filter vessel
may be released from said water filter device using a button.
29. A water filter device for treating untreated drinking water,
said water filter device comprising: (a) a connector for providing
fluid communication between said water filter device and an untreated
drinking water source; (b) a low-pressure water filter in fluid
communication with said connector, said low-pressure water filter
for treating untreated drinking water, said water filter comprising
a water filter material, said water filter comprising a F-BLR of
greater than about 2 logs and a F-VLR of greater than about 1 log;
(c) a filter vessel in fluid communication with said connector,
said filter vessel for containing said water filter; (d) a flow
regulator in fluid communication with said low-pressure water filter,
said flow regulator for controlling the flow of drinking water through
the water filter device; and (e) a storage housing in fluid communication
with said low-pressure water filter, said storage housing for storing
treated drinking water treated by said water filter; (f) an automatic
shutoff valve in fluid communication with said storage housing,
said automatic shutoff valve for arresting the flow of treated drinking
water into said storage housing; and (g) a dispenser in fluid communication
with said storage housing, said dispenser for dispensing treated
drinking water from said storage housing; wherein the treated drinking
water enters into said storage housing at the rate of at least about
5 mL/min but not greater than about 2000 mL/min until activating
said automatic shutoff valve which is in fluid communication with
said storage housing, such that the flow of treated drinking water
into said storage housing is arrested, wherein said water filter
device is a non-electric water filter device, and wherein at least
a portion of said filter vessel releasably attaches to a front or
side portion of said water filter device, wherein said flow regulator
regulates the flow of the untreated drinking water such that the
average fluid contact time is greater than about 2 seconds up to
about 120 psi.
30. The water filter device of claim 29 wherein said water filter
material is mesoporous and basic activated carbon particles.
31. The water filter device of claim 29 wherein said water filter
comprises a F-BLR of greater than about 3 logs and a F-VLR of greater
than about 2 logs;
32. The water filter device of claim 29 wherein said water filter
device further comprises a wall-mount bracket for mounting said
water filter device.
33. The water filter device of claim 29 wherein said filter vessel
may be opened with from about 5 inch-lbs to about 100 inch-lbs of
torque.
34. The water filter device of claim 29 wherein the untreated
drinking water radially enters and radially flows through said water
filter material.
35. The water filter device of claim 29 wherein said storage housing
may be separably removed from said water filter device.
36. The water filter device of claim 29 wherein said water filter
further comprises a pre-filter, and said pre-filter is selected
from the group consisting of melt-blown polypropylene, non-woven
polymer, micro-glass fiber, and non-woven cellulose filter material.
37. A method of treating low-pressure untreated drinking water,
said method comprising: (a) providing a low-pressure water filter
device comprising a connector for connecting to an untreated drinking
water source, a low-pressure water filter comprising mesoporous
activated carbon particles, and a storage housing; (b) running low-pressure
untreated drinking water from a source of low-pressure untreated
drinking water through said low-pressure water filter, said low-pressure
untreated drinking water comprising viruses and bacteria, such that
the average fluid contact time is greater than about 2 seconds,
said water filter comprising a F-BLR of greater than about 2 logs
and a F-VLR of greater than about 1 log; and (c) filling a storage
housing with treated drinking water at greater than about 5 mL/min.
38. The method of claim 37 wherein said low-pressure water filter
comprises mesoporous and basic activated carbon particles.
39. The method of claim 37 wherein said low-pressure untreated
drinking water comprises 1.times.10.sup.6 viruses per liter, and
1.times.10.sup.7 bacteria per liter.
40. The method of claim 37 wherein said low-pressure untreated
drinking water comprises 1.times.10.sup.7 viruses per liter, and
1.times.10.sup.8 bacteria per liter.
41. The method of claim 37 wherein said low-pressure water filter
device further comprises a filter vessel and a shutoff valve comprising
a float.
42. The water filter device of claim 37 wherein said water filter
comprises a F-BLR of greater than about 3 logs and a F-VLR of greater
than about 2 logs;
43. The water filter device of claim 37 wherein said water filter
further comprises a pre-filter, and said pre-filter is selected
from the group consisting of melt-blown polypropylene, non-woven
polymer, micro-glass fiber, and non-woven cellulose filter material.
44. A method of incorporating a modular water filter device for
treating untreated drinking water, said method comprising: (a) providing
a modular water filter device unit comprising: (i) a low-pressure
water filter for treating untreated drinking water, said water filter
comprising a water filter material; and (ii) an automatic shutoff
valve for arresting the flow of treated drinking water; and (b)
incorporating said modular water filter device into a storage housing,
said storage housing for storing treated drinking water; wherein
said modular water device unit is a non-electric water filter device.
45. The water filter device of claim 44 wherein said water filter
material comprises mesoporous and basic activated carbon particles.
46. The method of claim 44 wherein said water filter comprises
a F-BLR of greater than about 2 logs and a F-VLR of greater than
about 1 log;
47. The method of claim 44 wherein said water filter comprises
a F-BLR of greater than about 3 logs and a F-VLR of greater than
about 2 log;
48. The water filter device of claim 44 wherein said water filter
comprises a F-BLR of greater than about 6 logs and a F-VLR of greater
than about 4 logs;
49. The method of claim 44 wherein said automatic shutoff valve
comprises a float.
50. The method of claim 44 wherein said water filter device further
comprises a flow regulator, wherein said flow regulator regulates
the flow of the untreated drinking water such that the average fluid
contact time is greater than about 3 seconds up to about 120 psi.
Water filter description
CROSS REFERENCE TO RELATED APPLICATION
[0001] Pursuant to 35 U.S.C. .sctn. 120 this application is a
continuation-in-part of U.S. application Ser. No. 10/464209 filed
on Jun. 18 2003. U.S. application Ser. No. 10/464209 is a continuation-in-part
of U.S. application Ser. No. 09/935962 filed on Aug. 23 2001
and is a continuation-in-part of U.S. application Ser. No. 09/935810
filed on Aug. 23 2001. Additionally, U.S. application Ser. No.
10/464209 is a continuation of International Application No. PCT/US03/05416
designating the U.S., filed Feb. 21 2003 and is also a continuation
of International Application No. PCT/US03/05409 designating the
U.S., filed Feb. 21 2003 Pursuant to 35 U.S.C. .sctn. 120 this
application is a continuation-in-part of U.S. application Ser. No.
10/464210 filed on Jun. 18 2003. U.S. application Ser. No. 10/464210
is a continuation-in-part of U.S. application Ser. No. 09/935962
filed on Aug. 23 2001 and is a continuation-in-part of U.S. application
Ser. No. 09/935810 filed on Aug. 23 2001. Additionally, U.S.
application Ser. No. 10/464210 is a continuation of International
Application No. PCT/US03/05416 designating the U.S., filed Feb.
21 2003 and is also a continuation of International Application
No. PCT/US03/05409 designating the U.S., filed Feb. 21 2003.
[0002] Pursuant to 35 U.S.C. .sctn. 120 this application is a
continuation-in-part of U.S. application Ser. No. 09/935962 filed
on Aug. 23 2001 and is a continuation-in-part of U.S. application
Ser. No. 09/935810 filed on Aug. 23 2001.
[0003] Pursuant to 35 U.S.C. .sctn. 120 this application is a
continuation-in-part of International Application No. PCT/US03/05416
designating the U.S., filed Feb. 21 2003 and is also a continuation-in-part
of Internatonal Application No. PCT/US03/05409 designating the U.S.,
filed Feb. 21 2003.
[0004] The substances of these priority references are incorporated
herein by reference.
FIELD OF THE INVENTION
[0005] A water treatment device for treating untreated drinking
water.
BACKGROUND OF THE INVENTION
[0006] Water may contain many different kinds of contaminants including,
for example, particulates, harmful chemicals, and microbiological
organisms, such as bacteria, parasites, protozoa, and viruses. In
a variety of circumstances, these contaminants must be removed before
the water can be used. Any harmful contaminants must be removed
from water before it is potable, i.e., fit to consume.
[0007] In non-developed countries, there are deadly consequences
associated with exposure to contaminated water. At the same time,
there are several factors that contribute to contaminated water,
including: increasing population densities, increasingly scarce
water resources, no water filter utilities, and often, no electricity
(including the batteries which are too expensive). In some instances,
homes that are next to one another in the same geography may have
large variances in the pressure of untreated drinking water available
to them. Also, it is common for sources of drinking water to be
in close proximity to human and animal waste, such that microbiological
contamination is a major health concern. As a result of waterborne
microbiological contamination, an estimated six million people die
each year, half of which are children under 5 years of age.
[0008] In 1987 the U.S. Environmental Protection Agency (EPA)
introduced the "Guide Standard and Protocol for Testing Microbiological
Water Purifiers". The protocol establishes minimum requirements
regarding the performance of drinking water filter devices that
are designed to reduce specific health related contaminants in public
or private water supplies. The requirements are that the effluent
from a water supply source exhibits 99.99% (or equivalently, 4 log)
removal of viruses and 99.9999% (or equivalently, 6 log) removal
of bacteria against a challenge. Under the EPA protocol, in the
case of viruses, the influent concentration should be 1.times.10.sup.7
viruses per liter, and in the case of bacteria, the influent concentration
should be 1.times.10.sup.8 bacteria per liter. Because of the prevalence
of Escherichia coli (E. coli, bacterium) in water supplies, and
the risks associated with its consumption, this microorganism is
used as the bacterium in the majority of studies. Similarly, the
MS-2 bacteriophage (or simply, MS-2 phage) is typically used as
the representative microorganism for virus removal because its size
and shape (i.e., about 26 nm and icosahedral) are similar to many
viruses. Thus, a filter's ability to remove MS-2 bacteriophage demonstrates
its ability to remove other viruses.
[0009] Thus, some of the challenges include, providing a water
filter device that can provide the average household with an adequate
daily supply of potable water for drinking and cooking when untreated
drinking water is contaminated with viruses and bacteria, water
is scarce, electricity and batteries are not available, when there
are great variances in water pressure within common geographies,
when there are periods of no water pressure.
SUMMARY
[0010] A water filter device for treating untreated drinking water
comprising a connector for providing fluid communication between
the water filter device and an untreated drinking water source.
The water filter device may comprise a low-pressure water filter
in fluid communication with the connector. The water filter may
comprise a water filter material. The water filter may comprise
a F-BLR of greater than about 2 logs. The water filter device may
comprise a storage housing in fluid communication with the low-pressure
water filter. The water filter device may comprise an automatic
shutoff valve in fluid communication with the storage housing. The
water filter device may comprise a dispenser in fluid communication
with the storage housing. The treated drinking water may enter into
the storage housing at the rate of at least about 5 mL/min but not
greater than about 2000 mL/min until activating the automatic shutoff
valve, such that the flow of treated drinking water into the storage
housing is arrested. The water filter device may be a non-electric
water filter device.
[0011] A method of treating low-pressure untreated drinking water
may comprise providing a low-pressure water filter device. The low-pressure
water filter device may comprise a connector for connecting to an
untreated drinking water source. A low-pressure water filter may
comprise mesoporous activated carbon particles and a storage housing.
The method may further comprise running low-pressure untreated drinking
water from a source of low-pressure untreated drinking water through
the low-pressure water filter. The low-pressure untreated drinking
water may comprise viruses and bacteria, such that the average fluid
contact time is greater than about 2 seconds. The water filter may
comprise a F-BLR of greater than about 2 logs and a F-VLR of greater
than about 1 log. The method may further comprise filling a storage
housing with treated drinking water at greater than about 5 mL/min.
[0012] A method of incorporating a modular water filter device
for treating untreated drinking water. The method may comprise providing
a modular water filter device unit. The modular water filter device
unit may comprise a low-pressure water filter for treating untreated
drinking water. The low-pressure water filter may comprise a water
filter material and an automatic shutoff valve for arresting the
flow of treated drinking water. The method may further comprise
incorporating the modular water filter device into a storage housing
for storing treated drinking water. The modular water device unit
may be a non-electric water filter device.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] FIG. 1 is an exploded perspective view of a water filter
device.
[0014] FIG. 2-A is a perspective view of the connector of the water
filter device of FIG. 1 in the "open position", and a
partial view of a connector hose of the water filter device of FIG.
1.
[0015] FIG. 2-B is a perspective view of a connector of the water
filter device of FIG. 1 in the "closed position", and
a partial view of a connector hose of the water filter device of
FIG. 1.
[0016] FIG. 3 is an exploded perspective view of the water filter
of the water filter device of FIG. 1.
[0017] FIG. 4 is a bottom plan view of the water filter device
of FIG. 1
[0018] FIG. 5 is a cross-sectional side view of the water filter
device of FIG. 1 taken along the line A-A, wherein the flow regulator
is detailed as Detail-A.
[0019] FIG. 6 is a partial cross-sectional side view of an alternate
embodiment of the water filter device of FIG. 1 taken along the
line A-A, wherein an opening is formed through the filter vessel.
[0020] FIG. 7 is an exploded perspective view of the control head
of the water filter device of FIG. 1.
[0021] FIG. 8 is a perspective view of an alternate embodiment
the water filter device of FIG. 1 wherein the wall-mount bracket
is fixed on a wall.
[0022] FIG. 9 is an exploded perspective view of the control head,
water filter, and filter vessel of the water filter device of FIG.
1.
DETAILED DESCRIPTION
[0023] I. Definitions
[0024] As used herein, the phrase "activated carbon particles"
and their derivatives are intended to refer to carbon particles
that have been subjected to a process in which a carbonized substance
is rendered more porous.
[0025] As used herein, the term "activation" and its
derivatives are intended to refer to a process in which a carbonized
substance is rendered more porous.
[0026] As used herein, the term "activated carbon particles"
or "activated carbon filter particles" and their derivatives
are intended to refer to carbon particles that have been subjected
to an activation process.
[0027] As used herein, the phrases "average fluid residence
time" and/or "average fluid contact time" refer to
the average time that the fluid is in contact with the filter particles
inside the filter as it travels through the filter material, and
are calculated as the ratio of the filter material pore volume to
the fluid flow rate.
[0028] As used herein, the phrase "axial flow" refers
to flow through a planar surface and perpendicularly to that surface.
[0029] As used herein, the term "basic" is intended to
refer to filter particles with a point of zero charge greater than
7.
[0030] As used herein, the term "disposable" means a
filter designed and manufactured for treating of from about 50 to
about 200 gallons of untreated drinking water, or treating from
about 30 days to about 120 days.
[0031] As used herein, the phrase "face area" refers
to the area of the filter material initially exposed to the influent
water. For example, in the case of axial flow filters, the face
area is the cross sectional area of the filter material at the entrance
of the fluid, and in the case of the radial flow filter, the face
area is the outside area of the filter material.
[0032] As used herein, the phrase "Filter Bacteria Log Removal
(F-BLR)" refers to the bacteria removal capability of the filter
after the flow of the first 2000 filter material pore volumes.
The F-BLR is defined and calculated as:
[0033] F-BLR=-log [(effluent concentration of E. coli)/(influent
concentration of E. coli)], where the "influent concentration
of E. coli" is set to about 1.times.10.sup.8 CFU/L continuously
throughout the test and the "effluent concentration of E. coli"
is measured after about 2000 filter material pore volumes flow
through the filter. F-BLR has units of "log" (where "log"
is the logarithm). Note that if the effluent concentration is below
the limit of detection of the technique used to assay, then the
effluent concentration for the calculation of the F-BLR is considered
to be the limit of detection. Also, note that the F-BLR is measured
without application of chemical agents that provide bactericidal
effects.
[0034] As used herein, the phrase "filter material depth"
refers to the linear distance that the influent water travels from
the entrance to the exit of the filter material. For example, in
the case of axial flow filters, the filter depth is the thickness
of the filter material, and in the case of the radial flow filter,
the filter depth is half of the difference between the outside and
inside diameters of the filter material.
[0035] As used herein, the phrase "filter material pore volume"
refers to the total volume of the inter-particle pores in the filter
material with sizes larger than 0.1 .mu.m.
[0036] As used herein, the phrase "filter material total volume"
refers to the sum of the inter-particle pore volume and the volume
occupied by the filter particles.
[0037] As used herein, the phrase "filter particle" is
intended to refer to an individual member or piece, which is used
to form at least part of a filter material. For example, a fiber,
a granule, a bead, etc. are each considered filter particles herein.
[0038] As used herein, the phrases "filter porosity"
and/or "filter bed porosity" refer to the ratio of the
filter material pore volume to the filter material total volume.
[0039] As used herein, the phrase "Filter Viruses Log Removal
(F-VLR)" refers to the virus removal capability of the filter
after the flow of the first 2000 filter material pore volumes.
The F-VLR is defined and calculated as:
[0040] F-VLR=-log [(effluent concentration of MS-2)/(influent concentration
of MS-2)], where the "influent concentration of MS-2"
is set to about 1.times.10.sup.7 PFU/L continuously throughout the
test and the "effluent concentration of MS-2" is measured
after about 2000 filter material pore volumes flow through the
filter. F-VLR has units of "log" (where "log"
is the logarithm). Note that if the effluent concentration is below
the limit of detection of the technique used to assay, then the
effluent concentration for the calculation of the F-VLR is considered
to be the limit of detection. Also, note that the FVLR is measured
without application of chemical agents that provide virucidal effects.
[0041] As used herein, the term "low-pressure" means
from about 1 pound per square inch (herein, "psi") to
about 20 psi.
[0042] As used herein, the term "low-pressure water filter"
means a water filter which delivers from about 5 milliliters/minute
(herein "mL/min") to about 400 mL/min of treated drinking
water when the source of untreated drinking water is at a pressure
of at least about 1 psi.
[0043] As used herein, the term "macropore" is intended
to refer to an intra-particle pore having a width or diameter greater
than 50 nm (or equivalently, 500 .ANG.).
[0044] As used herein, the term "mesopore" is intended
to refer to an intra-particle pore having a width or diameter between
2 nm and 50 nm (or equivalently, between 20 .ANG. and 500 .ANG.).
[0045] As used herein, the term "low-pressure water filter
device" means a water filter device that delivers at least
about 5 mL/min to about 400 mL/min of treated drinking water when
the source untreated drinking water is at a pressure of at least
about 1 psi.
[0046] As used herein, the phrase "mesoporous activated carbon
filter particle" refers to an activated carbon filter particle
wherein the sum of the mesopore and macropore volumes may be greater
than 0.12 milliliters/gram (herein "mL/g").
[0047] As used herein, the phrase "mesoporous and basic activated
carbon filter particle" is intended to refer to an activated
carbon filter particle wherein the sum of the mesopore and macropore
volumes may be greater than 0.12 mL/g and has a point of zero charge
greater than 7.
[0048] As used herein, the phrase "mesoporous, basic, and
reduced-oxygen activated carbon filter particle" is intended
to refer to an activated carbon filter particle wherein the sum
of the mesopore and macropore volumes may be greater than 0.12 mL/g,
has a point of zero charge greater than 7 and has a bulk oxygen
percentage by weight of 1.5% or less.
[0049] As used herein, the terms "microorganism", "microbiological
organism" and "pathogen" are used interchangeably.
These terms refer to various types of microorganisms that can be
characterized as bacteria, viruses, parasites, protozoa, and germs.
[0050] As used herein, the term "micropore" is intended
to refer to an intra-particle pore having a width or diameter less
than 2 nm (or equivalently, 20 .ANG.).
[0051] As used herein, the phrase "micropore volume"
and its derivatives are intended to refer to the volume of all micropores.
The micropore volume is calculated from the volume of nitrogen adsorbed
at a relative pressure of 0.15 using the Brunauer, Emmett and Teller
(herein "BET") process (ASTM D 4820-99 standard), a process
well known in the art.
[0052] As used herein, the term "non-electric water filter
device" means a water filter device that does not use alternating
or direct current to increase water pressure.
[0053] As used herein, the phrase "point of zero charge"
is intended to refer to the pH above which the total surface of
the carbon particles is negatively charged. A well known test procedure
for determining the point of zero charge is set forth hereafter.
[0054] As used herein, the phrase "pore size distribution
in the mesopore range" is intended to refer to the distribution
of the pore size as calculated by the Barrett, Joyner, and Halenda
(BJH) process, a process well known in the art.
[0055] As used herein, the phrase "radial flow" typically
refers to flow through essentially cylindrical or essentially conical
surfaces and perpendicularly to those surfaces.
[0056] As used herein, the phrase "sum of the mesopore and
macropore volumes" and its derivatives are intended to refer
to the volume of all mesopores and macropores. The sum of the mesopore
and macropore volumes is equal to the difference between the total
pore volume and micropore volume, or equivalently, is calculated
from the difference between the volumes of nitrogen adsorbed at
relative pressures of 0.9814 and 0.15 using the BET process (ASTM
D 4820-99 standard), a process well known in the art.
[0057] As used herein, the term "self-filling" means
a water filter device that stops treating untreated drinking water
automatically once a storage housing is filled to a predetermined
level.
[0058] As used herein, the phrase "specific external surface
area" is intended to refer to the total external surface area
per unit mass of the filter particles, as discussed more fully hereafter.
[0059] As used herein, the phrase "total external surface
area" is intended to refer to the total geometric external
surface area of one or more of the filter particles, as discussed
more fully hereafter.
[0060] As used herein, the term "untreated" means water
that has not been treated using the water filter device described
herein.
[0061] As used herein, the term "water filter" or "filter"
refers to structures and mechanisms, respectively for removal or
neutralization of contaminants by, for example, one or a combination
of size exclusion, electrolysis, absorption, adsorption, oxidation,
reduction, chemical disinfection, ion exchange, etc.
[0062] As used herein, the phrase "water filter material"
or "filter material" is intended to refer to an aggregate
of filter particles. The aggregate of the filter particles forming
a filter material can be either homogeneous or heterogeneous. The
filter particles can be uniformly or non-uniformly distributed (e.g.,
layers of different filter particles) within the filter material.
The filter particles forming a filter material also need not be
identical in shape or size and may be provided in either a loose
or interconnected form.
[0063] II. Water Filter Device
[0064] Numerals with the same last three digits represent the same
or similar elements throughout the figures (e.g., 122 1122 2122
or 020 1020 2020).
[0065] As shown in FIG. 1 an embodiment of the invention may be
a water filter device 20 that may comprise a connector 22 for connecting
to an untreated drinking water source, a connector hose 24 for placing
the connector 22 and the control head 34 in fluid communication,
a water filter 26 for treating untreated drinking water, a filter
vessel 28 for containing the water filter 26 a storage housing
30 for storing treated drinking water treated by the water filter
26 a storage housing cover 32 for covering the storage housing
30 a dispenser 36 for dispensing the treated drinking water stored
in the storage housing 30 a wall-mount bracket 38 for mounting
the water filter device 20 a flow regulator 39 (shown in FIG. 5)
for controlling the flow of drinking water through the water filter
device 20 and/or a life display 40 for displaying the life of the
water filter 26.
[0066] A. The Hose
[0067] As shown in FIG. 1 the connector hose 24 may fluidly connect
the connector 22 to the control head 34. The connector hose 24 may
be various lengths and diameters. The connector hose 24 may be made
from one or more of a variety of materials, including, but not limited
to, one or a combination of plastics, etc.
[0068] B. The Connector
[0069] As shown in FIGS. 2-A and 2-B, the connector 22 may comprise
a connector body 42 a connector handle 44 a valve, a connector
inlet 46 a first connector outlet 48 and a second connector outlet
50. The connector inlet 46 may be releasably (e.g., friction fitted,
threadably fitted, bolted, screwed, fastened, snap fitted, latched,
etc.) or permanently (e.g., molded, adhesively bonded, soldered,
welded, hot plate welded, etc.) connected to an untreated drinking
water source (e.g., a residential-type water faucet, in-line under
a sink, a roof-mounted tank, etc.) for introducing untreated drinking
water into the water filter device 20. The first connector outlet
48 may be connected to the connector hose 24. The second connector
outlet 50 may also be threaded for attachment of an aerator, a quick
disconnect fitting for a dishwasher, etc. The connector handle 44
may be used to direct (by turning it 90 degrees) the flow of untreated
drinking water, such that the user may choose between the immediate
use of untreated drinking water through the second connector outlet
50 (the "open position" shown in FIG. 2-A), or treating
untreated drinking water through the first connector outlet 48 (the
"closed position" shown in FIG. 2-B).
[0070] The connector 22 may be made from one or more of a variety
of materials, including, but not limited to, one or a combination
of plastics, metal and alloys thereof, fiberglass, etc.
[0071] C. The Water Filter
[0072] As shown in FIG. 3 the water filter 26 may comprise a filter
housing 52 a filter inlet 54 a filter outlet 56 and a water filter
material 58. Further, as described in U.S. patent application Ser.
No. 60/473271 the water filter 26 may have a first tube 60 second
tube 62 (which may be supported by ribs 63), and third tube 64 (explained
in more detail below, See FIG. 6).
[0073] The filter housing 52 may cap the end portions of the water
filter material 58. The filter housing 52 may be cylindrical, however,
it may be various shapes and sizes. The filter housing 52 may be
made from one or more of a variety of materials, including, but
not limited to, one or a combination of plastics, metal and alloys
thereof, fiberglass, etc. Alternatively, the filter housing 52 may
form a well-defined compartment that holds a water filter material
58.
[0074] The filter inlet 54 may be a portion of exposed water filter
material 58 (e.g., a portion of a carbon block), or a pre-filter
120 capped by the filter housing 52 at both ends. That is, water
may enter the water filter 26 through the exposed portion of the
water filter material 58 or the pre-filter 120.
[0075] The filter outlet 56 may be a circular opening, concentric
and coaxial with the longitudinal axis 68 of the water filter 26.
The filter inlet 54 and filter outlet 56 may be of varying size
and oriented in any manner that best serves the application. Thus,
the filter inlet 54 and filter outlet 56 can be oriented in the
same proximity (e.g., sharing the same opening), in near proximity
(e.g., sharing the same surface or end), or in distant proximities
from one another (e.g., located at opposite ends).
[0076] The water filter material 58 may be contained within the
filter housing 52. The water filter material 58 may be in the form
of a block, wherein the block of water filter material 58 may have
a core region 70.
[0077] Examples of the water filter material 58 are described in
U.S. Pat. Nos. 2167225 2335458 4172796 4493772 4764274
4025438 4094779 5679248 6274041 6337015 and U.S.
patent. application Nos. 09/935810 09/935962 09/628632 09/832581
09/832580 09/736749 09/574456 09/564919 and 09/347223.
For example, the water filter material may include, but is not limited
to, one or a combination of carbon (e.g., activated carbon, including
basic mesoporous wood activated carbon, such as a tube of porous
carbon, or a block of porous carbon, or carbon powder or particles
sintered with a plastic binder or the like), ion exchange material
(e.g., in the form of resin beads, flat filtration membranes, fibrous
filtration structures, etc.), zeolite particles or coatings (e.g.,
silver loaded), polyethylene, or charge-modified melt-blown or micro-fiber
glass webs, alumina, diatomaceous earth, etc.
[0078] The water filter material 58 may comprise from about 7 grams
(herein, "g") to about 600 g, from about 15 g to about
300 g, or from about 30 g to about 170 g of activated carbon particles
(as described in U.S. application Ser. Nos. 10/464210 and 10/464209)
to treat low-pressure untreated drinking water. The activated carbon
particles may have a bulk density from about 0.2 g/mL to about 0.8
g/mL, from about 0.3 g/mL to about 0.7 g/mL, or from about 0.35
g/mL to about 0.65 g/mL. Activated carbon may be formed into blocks
by processes described in U.S. Pat. Nos. 4664673; 4859386; 5019311;
5189092; 5249948; 5679248; 5679248; 5928588; 5976432;
and WO 98/43796 according to the following activated carbon block
specifications:
[0079] Flow Rate:
[0080] From about 5 mL/min to about 100 mL/min/inch of block length
at 10 psi.
[0081] Target Fill Time:
[0082] From about 20 minutes to about 10 hours for 3000 mL of
treated drinking water at 10 psi.
[0083] Dimensions:
[0084] Block Length: From about 2 inches to about 6 inches.
[0085] Outer Diameter: From about 1.5 inches to about 4 inches.
[0086] Inner Diameter: From about 0.3 inches to about 1 inch.
[0087] Minimum Average Fluid Contact Time:
[0088] At least about 3 seconds.
[0089] A water filter material 58 comprising activated carbon particles
may enable the water filter device 20 to treat about 100% of all
the untreated drinking water that enters the water filter device
20 via the connector 22. The only water that may be wasted (that
is, which enters the water filter device 20 and is not treated)
is that water which may remain in the connector 22 connector hose
24 and filter vessel 28 when the filter vessel 28 is removed for
changing of the water filter 26 (the wasted water may be less than
about 0.5% when compared to the volume of untreated drinking water
treated by the water filter 26 over its life). Thus, about all (100%)
of the untreated drinking water which enters the water filter device
20 via said connector 22 is made available for drinking from the
storage housing 30.
[0090] As mentioned above, the water filter 26 may further comprise
a pre-filter 120. The pre-filter 120 may prevent clogging of the
filter material 58 especially in geographies where there is a high
level of particulate or organic contamination (including bacteria
slime). The pre-filter 120 may include, but is not limited to, one
or a combination of melt-blown polypropylene, non-woven polymer,
micro-glass fiber, non-woven cellulose filter material, etc. The
pre-filter 120 may be one or multiple layers.
[0091] The water filter 26 may have an F-BRL greater than about
2 logs, greater than about 3 logs, greater than about 4 logs, and
greater than about 6 logs, and an F-VRL may be greater than about
1 log, greater than about 2 logs, greater than about 3 logs, and
greater than about 4 logs. Further, the water filter 26 may, in
addition to above-said FBRL/F-VRL, have an output from about 5 mL/min
to about 2000 mL/min, from about 25 mL/min to about 1000 mL/min,
or from about 50 mL/min to about 400 mL/min when treating low-pressure
untreated drinking water.
[0092] (i) Water Filter Material Example 1
[0093] About 18.3 g of Nuchar.RTM. RGC mesoporous and basic activated
carbon powder (with D.sub.v,0.5 equal to about 45 .mu.m) from MeadWestvaco
Corp. of Covington, Va., is mixed with about 7 g of Microthene.RTM.
low-density polyethylene (LDPE) FN510-00 binder of Equistar Chemicals,
Inc. of Cincinnati, Ohio, and about 2 g of Alusil.RTM. 70 aluminosilicate
powder from Selecto, Inc., of Norcross, Ga. The mixed powders are
then poured into a circular aluminum mold with about 3 in. (about
7.62 centimeters (herein, "cm")) internal diameter and
about 0.5 in. (about 1.27 cm) depth. The mold is closed and placed
in a heated press with platens kept at about 204.degree. C. for
1 h. Then, the mold is allowed to cool to room temperature, opened,
and the axial flow filter is removed. The characteristics of the
filter are: face area: about 45.6 centimeters squared (herein "cm.sup.2");
filter depth: about 1.27 cm; filter total volume: about 58 mL; filter
porosity (for pores greater than about 0.1 nanometers (herein ".mu.m"):
about 0.43; and filter material pore volume (for pores greater than
about 0.1 .mu.m): about 25 mL (as measured by mercury porosimetry).
[0094] (ii) Water Filter Material Example 2
[0095] About 26.2 g of coconut microporous and basic activated
carbon powder (with D.sub.v,0.5 equal to about 92 .mu.m) is mixed
with 7 g of Microthene.RTM. low-density polyethylene (LDPE) FN510-00
binder of Equistar Chemicals, Inc. of Cincinnati, Ohio, and about
2 g of Alusil.RTM. 70 aluminosilicate powder from Selecto, Inc.,
of Norcross, Ga. The mixed powders are then poured into a circular
aluminum mold with about 3 in. (about 7.62 cm) internal diameter
and about 0.5 in. (about 1.27 cm) depth. The mold is closed and
placed in a heated press with platens kept at about 204.degree.
C. for 1 h. Then, the mold is allowed to cool to room temperature,
is opened, and the axial flow filter is removed. The characteristics
of the filter are: face area: about 45.6 cm.sup.2; filter depth:
about 1.27 cm; filter total volume: about 58 mL; filter porosity
(for pores greater than about 0.1 .mu.m): about 0.44; and filter
material pore volume (for pores greater than about 0.1 .mu.m): about
25.5 mL (as measured by mercury porosimetry).
[0096] D. The Filter Vessel
[0097] As shown previously in FIG. 1 the filter vessel 28 may
be shaped for surrounding the water filter 26 (which may be connected
to the control head 34 as shown in FIG. 5 and as described in
U.S. application Ser. No. 60/473271) and for releasably connecting
(e.g., friction fitted, threadably fitted, bolted, screwed, fastened,
snap fitted, latched, etc.) and fluidly sealing to the control head
34 or other part of the water filter device 20 such that the filter
vessel 28 may be in fluid communication with the control head 34.
O-rings, u-cups, other elastomeric seals or gaskets, etc. (not shown)
may be used to achieve a fluid seal. The filter vessel 28 may be
"easy-to-open", such that the average adult is able to
connect and disconnect it from the control head 34 using only their
hands (that is, without any tools), such that only from about 5
inch-pounds (herein, "inch-lbs") to about 100 inch-lbs,
from about 7 inch-lbs to about 50 inch-lbs, or from about 10 inch-lbs
to about 30 inch-lbs of torque is required to open it. Alternatively,
the filter vessel 28 may be fully or partially released from the
water filter device 20 via actuation of a button (not shown), such
that the button releases a latch (not shown) or a tab (not shown)
which holds the filter vessel 28 in an attached orientation to the
water filter device 20. The button may alternatively impact or cause
the impact of the filter vessel 28 such that it clears the latch
or tab.
[0098] The filter vessel 28 may be shaped like a capsule, having
an open first end 76 a closed second end 78 and an interior volume
80. The filter vessel 28 may be made from one or more of a variety
of materials, including, but not limited to, one or a combination
of plastics, metal and alloys thereof, fiberglass, etc.
[0099] The filter vessel 28 may have a longitudinal axis 82 and
may be vertically oriented when connected to the control head 34.
Further, as shown in FIG. 4 the filter vessel 28 may be oriented
in the front portion and/or a combination of the front and side
portions, Areas A2 A3 and A4 (that is, about the front 75% of
the water filter device 20) versus the back portion, Area A1 (that
is, about the back 25% of the water filter device 20).
[0100] Being front or side orientated, and/or easy-to-open may
increase user compliance with changing the water filter 26. Additionally,
the fewer elements that the user has to take apart to change the
water filter 26 the less chance there is of contamination of the
internal parts of the water filter device 20. When the filter vessel
28 is front and/or side oriented and easy-to-open, it may be attached
and/or removed, and the filter 26 may be changed, such that the
water filter device 20 may remain in the same position as it is
when being used by the user (which may normally be with the dispenser
36 toward the user, and may include the water filter device 20 being
wall-mounted or set on a countertop).
[0101] The interior volume of the filter vessel 28 may be from
about 75 milliliters (herein, "mL") to about 3000 mL,
from about 150 mL to about 2000 mL, or from about 300 mL to about
1500 mL. As shown in FIG. 5 the distance L1 the height of the
filter vessel 28 may be about 5 centimeters (herein, "cm")
to about 75 cm, from about 7 cm to about 50 cm, or from about 10
cm to about 25 cm. The diameter of the filter vessel 28 may be about
2 cm to about 40 cm, from about 4 cm to about 20 cm, or from about
6 cm to about 12 cm.
[0102] The height of the filter vessel 28 (or water filter 26 in
the case the filter housing 52 is used as a filter vessel 28) may
be less than 75%, less than 50%, or less than 25% of the height
of the water filter device 20 (the distance L2 the height of the
water filter device 20 may be from about 5 cm to about 80 cm, from
about 10 cm to about 40 cm, or from about 20 cm to about 30 cm).
Thus, if the water filter device 20 is set on a planar surface (e.g.,
a countertop), the bottom of the filter vessel 28 (or water filter
26 in the case the filter housing 52 is used as a filter vessel
28) may be from about 1 mm to about 70 mm, from about 3 mm to about
50 mm, or from about 5 mm to about 25 mm from the planar surface,
such that the filter vessel 28 (or water filter 26 in the case the
filter housing 52 is used as a filter vessel 28) may be easily removed
from the water filter device 20.
[0103] Alternatively, as described in U.S. patent application Ser.
No. 10/424200 the filter vessel 28 may completely encase the water
filter 26 such that the water filter 26 physically connects to the
filter vessel 28 and the filter vessel 26 physically connects to
the control head 34 placing the filter vessel 26 and the water filter
26 in fluid communication with the control head 34. Such a filter
vessel 26 may, instead of having an open first end 76 have one
or more smaller openings which place it in fluid communication with
the control head 34.
[0104] Alternatively, the filter housing 52 may be used as a filter
vessel 28 (such that the filter housing 52 encases, rather than
caps, the filter material 58 such that the filter housing 52 releasably
connects (e.g., friction fitted, threadably fitted, bolted, screwed,
fastened, snap fitted, latched, etc.) and fluidly seals to the control
head 34 or other part of the water filter device 20 such that
the water filter 26 may be in fluid communication with the control
head 34. In such an application, the filter vessel 28 may be disposable.
Disposable filter vessels 28 may not be practical in economically
depressed geographies as cost of water filter device 20 use is often
increased by such use.
[0105] The water filter 26 may be seated within the filter vessel
28 such that when the filter vessel 28 is removed from the control
head 34 the water filter 26 remains within the interior volume
of the filter vessel 28. As described in U.S. patent application
Ser. No. 60/473271 and as shown in FIG. 6 the filter vessel 6028
may have a plug housing 82 located at its second end such that an
opening 86 through the filter vessel 6028 is formed. An o-ring 84
may surround the plug housing 82 or the third tube 64 of the water
filter 6026 such that the third tube 64 of the water filter 6026
and the plug housing 82 of the filter vessel 6028 sealingly connect.
Thus, when the filter vessel 6028 is removed from the control head
34 and is filled with untreated drinking water, it may be taken
to a sink in the upright position, and the water filter 6026 may
be removed from it, unsealing the plug housing 82 allowing untreated
drinking water to egress from the opening 86 of the filter vessel
6028.
[0106] E. The Storage Housing
[0107] As previously shown in FIG. 1 the storage housing 30 may
have an open top portion 31 for receiving treated drinking water,
a closed bottom portion 33 and an interior volume 35. The storage
housing 30 may also have an opening in its bottom portion 33 for
receiving the dispenser 36. The storage housing 30 may be shaped
for holding a predetermined amount of treated drinking water. The
storage housing may be any shape capable of holding a predetermined
amount of treated drinking water. The storage housing 30 may be
made from one or more of a variety of materials, including, but
not limited to, one or a combination of plastics, metal and alloys
thereof, fiberglass, etc.
[0108] The storage housing 30 may have a vertically oriented window
88 for displaying the level of treated drinking water contained
within the storage housing 30. Other means, such as a tube with
a buoyant object (e.g., a buoyant colored bead) may also be used
to indicate the level of treated drinking water within the storage
housing 30.
[0109] The storage housing 30 or a portion thereof, may be separably
removed from the water filter device 20 such that it is removed
without any other component of the water filter device 20 being
attached to or contained within it. The storage housing 30 may then
be more easily cleaned as no other component of the water filter
device 20 would obstruct a portion of the storage housing 30 to
be cleaned, and as the storage housing 30 would be able to be oriented
in any manner that the user finds most accommodating for cleaning
it. Further, when the storage housing 30 is removed, cleaners may
be used that would otherwise not be used because the cleaners would
migrate into internal parts of the control head 34 if the storage
housing 30 was cleaned with cleaners while attached to the water
filter device 20. However, when the storage housing 30 is removed,
such cleaners may be used and the storage housing 30 may be thoroughly
washed out. When the storage housing 30 is removed, the other components
would be also be exposed, and more easily cleaned.
[0110] The storage housing 30 may hold from about 0.5 liters (herein,
"L") to about 20 L, from about 1 L to about 12 L, or from
about 2 L to about 6 L of treated drinking water. Its capacity allows
its users to obtain water during times when there is no water pressure.
The average household uses from about 4 liters per day (herein "L/day")
to about 10 L/day of treated drinking water for cooking and drinking
per day.
[0111] F. The Storage Housing Cover
[0112] As previously shown in FIG. 1 the storage housing cover
32 may be used for completely or partially covering the open end
of the storage housing 30. The storage housing cover 32 may prevent
contaminants from contaminating the volume of treated drinking water
collected in the storage housing 30. The storage housing cover 32
may be completely removable, or may be operably attached (e.g.,
hinged, sliding, etc.) to the storage housing 30.
[0113] G. The Control Head
[0114] As shown in FIG. 7 the control head 34 may comprise a control
head housing 90 a shutoff valve 92 a control head hose 94 and/or
a control head lid 96. The control head 34 may fluidly connect the
water filter 26 and the storage housing 30 such that the two are
in fluid communication, and such that a portion of the control head
34 is within the interior volume of the storage housing 30 and/or
the filter vessel 28. The portion of control head housing 90 which
may be within the interior volume of the storage housing 30 may
have an open bottom portion such that as treated drinking water
in the storage housing 30 rises, it may also rise within the control
head housing 90 and may contact the shutoff valve 92 within the
control head housing 90.
[0115] The shutoff valve 92 may comprise a float 98 and/or a stopper
100 and a stopper casing 101 connected to its base portion. The
stopper 100 may arrest the flow of treated drinking water into the
storage housing 30 (explained in more detail below). The shutoff
valve 92 may, alternatively, include a diaphragm, piston with a
spring that responds to the water pressure of a full tank to move
a stopper, etc. (not shown). As previously shown in FIG. 5 the
control head 34 may comprise a first control head inlet 102 and
second control head inlet 104 and a first control head outlet 106
and second control head outlet 108. The second control head inlet
104 and second control head outlet 108 may be connected by a control
head hose 94. The shutoff valve 92 may be contained within the control
head housing 90 such that the control head lid 96 encases it. The
float 98 may be flexibly (e.g., pivotally) connected to the control
head housing 90 such that as treated drinking water rises within
the control head housing 90 the float 98 may rise, and the stopper
100 and the stopper casing 101 may fluidly seal the second control
head outlet 108 thus arresting the flow of water into the storage
housing 30. The control head 34 may be made from one or more of
a variety of materials, including, but not limited to, one or a
combination of plastics, metal and alloys thereof, fiberglass, rubber,
etc.
[0116] Because the stopper 100 automatically arrests the flow of
water through the water filter device 20 a user may turn on the
untreated drinking water source and tend to other things because
the user may depend on the water filter device 20 to stop the filter
of untreated drinking water once the capacity of the storage housing
30 is reached, thus preventing an overflow situation (this feature
makes the water filter device 20 self-filling).
[0117] H. The Dispenser
[0118] As previously shown in FIG. 1 the dispenser 36 may be sealingly
connected (using o-rings 117) to an opening at the bottom portion
33 of the storage housing 30. The dispenser 36 may dispense treated
drinking water stored within the interior volume of the storage
housing 30. The dispenser 36 may comprise a dispenser body 110
a dispenser handle 112 a dispenser inlet 116 and a dispenser outlet
118. The dispenser handle 112 (by turning, flipping, sliding, etc.)
may be used to direct the flow of treated drinking water. The dispenser
36 may be made from one or more of a variety of materials, including,
but not limited to, one or a combination of plastics, metal and
alloys thereof, fiberglass, etc.
[0119] I. The Wall-Mount Bracket
[0120] As previously shown in FIGS. 1 and as shown in FIG. 8
the wall-mount bracket 8038 may be shaped for connecting to a planar
wall or cabinet, and for releasably connecting to the storage housing
8030. The connection to the wall-mount bracket 8038 may be at the
back, side, top and/or bottom portion of the water filter 8026.
The wall-mount bracket 8038 may be made from one or more of a variety
of materials, including, but not limited to, one or a combination
of plastics, metal and alloys thereof, fiberglass, rubber, etc.
[0121] J. The Flow Regulator
[0122] As previously shown in FIG. 5 (Detail A), the flow regulator
39 may be the housing making up the second control head outlet 108
such that the diameter of the opening, distance L3 may be a diameter
from about 0.2 mm to about 6 mm, from about 0.4 mm to about 3 mm,
or from about 0.7 mm to about 1.5 mm. The flow regulator 39 may
be any predefined opening capable of restricting the flow rate to
maintain an average fluid contact time of at least about 3 seconds,
at least about 4 seconds, and/or at least about 5 seconds at a pressure
of up to about 100 psi. The flow regulator 39 may additionally be
a hose having a predetermined diameter, a flow washer that is made
of flexible material that reduces the hole size as flow rate increases,
etc.
[0123] The connector hose 24 the connector inlet 46 or first or
second connector outlet 48 and 50 or the first or second control
head inlet 102 or outlet 104 may be sized to slow the flow of higher
pressure water through the water filter device 20 without impacting
the flow of low-pressure water through the water filter device 20.
The flow regulator 39 may be any part within the pressurized part
of the system that creates a pressure drop. The flow regulator 39
allows for the water filter device 20 to be operable (that is, a
water filter device 20 that fills the storage housing 30 at a rate
of at least 5 mL/min) at low-pressures, and, at the same time, efficacious
at higher pressures.
[0124] K. The Life Display
[0125] As previously shown in FIG. 1 the water filter device 20
may comprise a life display 40 for indicating the life remaining,
or used, for the water filter 26. The life display 40 may be located
on the storage housing cover 32 however, it may be located anywhere
on the water filter device 20 such that it is visible to the user.
The life display 40 may be a tear-away calendar, a liquid crystal
display, a light emitting diode, a light bulb, or the like. The
life display 40 may be a timer, where life of the water filter 26
is based on time (i.e., it indicates end of water filter 26 life
based solely on time, regardless of the volume of water treated
by the water filter 26) or may be based on volume (i.e., it indicates
end of water filter 26 life based on the volume of water treated
by the water filter 26).
[0126] End of water filter 26 life may be depicted by the appearance
or disappearance of symbols (e.g., raindrops, crosses, etc.) and/or
different colored lights (e.g., red, yellow, green, etc.). The life
display 40 may be reset via insertion or removal of a new water
filter 26 or by a reset button, switch, lever, etc. The life display
40 may be powered by alternating current, direct current, battery
(including a long-life battery). solar power, etc.
[0127] III. Test Procedures
[0128] A. BET Test Procedure
[0129] The BET specific surface area and pore volume distribution
are measured using a nitrogen adsorption technique, such as that
described in ASTM D 4820-99 by multipoint nitrogen adsorption,
at about 77K with a Coulter SA3100 Series Surface Area and Pore
Size Analyzer manufactured by Coulter Corp., of Miami, Fla. This
process can also provide the micropore, mesopore, and macropore
volumes.
[0130] B. Point of Zero Charge Test Procedure
[0131] About 0.010 M aqueous KCl solution is prepared from reagent
grade KCl and water that is freshly distilled under argon gas. The
water used for the distillation is deionized by a sequential reverse
osmosis and ion exchange treatment. About 25.0 mL volume of the
aqueous KCl solution is transferred into six, about 125 mL flasks,
each fitted with a 24/40 ground glass stopper. Microliter quantities
of standardized aqueous HCl or NaOH solutions are added to each
flask so that the initial pH ranges between about 2 and about 12.
The pH of each flask is then recorded using an Orion model 420A
pH meter with an Orion model 9107BN Triode Combination pH/ATC electrode,
manufactured by Thermo Orion Inc., of Beverly, Mass., and is called
"initial pH". About 0.0750.+-.0.0010 g of activated carbon
particles are added to each of the six flasks, and the aqueous suspensions
are stirred (at about 150 rpm) while stoppered for about 24 hours
at room temperature before recording the "final pH".
[0132] C. Bulk Oxygen Percentage by Weight Test Procedure
[0133] The bulk oxygen percentage by weight is measured using the
PerkinElmer Model 240 Elemental Analyzer (Oxygen Modification; PerkinElmer,
Inc.; Wellesley, Mass.). The technique is based on pyrolysis of
the sample in a stream of helium at about 1000.degree. C. over platinized
carbon. The carbon samples are dried overnight in a vacuum oven
at about 100.degree. C.
[0134] D. ORP Test Procedure
[0135] The ORP is measured using the platinum redox electrode Model
96-78-00 from Orion Research, Inc. (Beverly, Mass.), and following
the ASTM standard D 1498-93. The procedure involves the suspension
of about 0.2 g of carbon in about 80 mL of tap water, and reading
the electrode reading, in mV, after about 5 min of gentle stirring.
[0136] E. F-BLR Test Procedure
[0137] The housings for the axial flow filters with mesoporous
carbon are made from Teflon.RTM. and consist of 2 parts, i.e., a
lid and a base. Both parts have an outside diameter of about 12.71
cm (about 5") and inside diameter of about 7.623 cm (about
3"). The lid counter sets in the base with an o-ring (about
3" ID and about 1/8" thickness) compression seal. The
inlet and outlet hose barb connectors are threaded into the lid
and base with about {fraction (1/16)}" NPT pipe threads. About
1/2" thick by about 2 3/4" OD stainless steel diverter
(with about {fraction (3/16)}" hole on the upstream side and
about 6 mesh screen on the downstream side) is counter set into
the lid of the housing. The function of the diverter is to distribute
the inlet flow over the entire face of the filter. The lid and base
of the housing engage such that a compression seal exists sealing
the filter within the housing. The lid and the base held together
using four about 1/4" fasteners.
[0138] The filter is mounted inside the housing and water contaminated
with about 1.times.10.sup.8 CFU/L E. coli flows through at a flowrate
of about 200 mL/min. The total amount of water flowing in can be
about 2000 filter material pore volumes or more. The E. coli bacteria
used are the ATCC #25922 (American Type Culture Collection, Rockville,
Md.). The E. coli assay can be conducted using the membrane filter
technique according to process #9222 of the 20.sup.th edition of
the "Standard Processes for the Examination of Water and Wastewater"
published by the American Public Health Association (APHA), Washington,
D.C. Other assays known in the art can be substituted (e.g. COLILERT.RTM.).
The limit of detection (LOD) is about 1.times.10.sup.2 CFU/L when
measured by the membrane filter technique, and about 10 CFU/L when
measured by the COLILERT.RTM. technique. Effluent water is collected
after the flow of about the first 2000 filter material pore volumes,
assayed to count the E. coli bacteria present, and the F-BLR is
calculated using the definition.
[0139] F. F-VLR Test Procedure
[0140] The housings for the axial flow filters with mesoporous
carbon are the same as those described in the F-BLR procedure above.
Water contaminated with about 1.times.10.sup.7 PFU/L MS-2 flows
through a housing/filter system at a flowrate of about 200 mL/min.
The total amount of water flowing in can be about 2000 filter material
pore volumes or more. The MS-2 bacteriophages used are the ATCC
#15597B (American Type Culture Collection, Rockville, Md.). The
MS-2 assay can be conducted according to the procedure by C. J.
Hurst, Appl. Environ. Microbiol., 60(9), 3462 (1994). Other assays
known in the art can be substituted. The limit of detection (LOD)
is 1.times.10.sup.3 PFU/L. Effluent water is collected after the
flow of about the first 2000 filter material pore volumes, assayed
to count the MS-2 bacteriophages present, and the F-VLR is calculated
using the definition.
[0141] IV. Water Filter Device Example
[0142] About 37 g of Nuchar.RTM. RGC mesoporous and basic activated
carbon powder from MeadWestvaco Corp. of Covington, Va., is mixed
with about 14 g of Microthene.RTM. low-density polyethylene (LDPE)
FN510-00 binder of Equistar Chemicals, Inc. of Cincinnati, Ohio,
and about 4 g of Alusil.RTM. 70 aluminosilicate powder from Selecto,
Inc., of Norcross, Ga. The mixed powders are then poured into a
circular aluminum mold. The mixed powders are then poured into an
aluminum mold. The mold is closed and placed in a heated press with
platens kept at about 204.degree. C. for 1 h. Then, the mold is
allowed to cool to room temperature, opened, and the filter material
58 is removed. The characteristics of the filter material 58 include:
an outside diameter of 5.08 cm, a core diameter of 1.6 cm, a filter
length of 6.35 cm, and a filter volume of 116 mL.
[0143] The filter material 58 is capped with a filter housing 52
as described above (using hot melt adhesive) to make up a water
filter 26 as described above. The water filter 26 is inserted onto
a control head 34 as described above. A filter vessel 28 is attached
to the control head 34 as described above.
[0144] The connector inlet 46 is connected to an untreated drinking
water source and a user turns on the untreated drinking water source.
Untreated drinking water comprising 1.times.10.sup.6 viruses per
liter and 1.times.10.sup.7 bacteria per liter flows into the connector
inlet 46 through the connector body 42 bypassing the first connector
outlet 48 connected to the connector hose 24 and bypass the rest
of the water filter device 20 and then through the second connector
outlet 50.
[0145] The user turns the connector handle 44 ninety degrees, from
an open position to a closed position, such that the connector valve
directs the flow of untreated drinking water to and through the
first connector outlet 48 instead of the second connector outlet
50. Untreated drinking water then travels through the connector
hose 24 into the first control head inlet 102 then into the filter
vessel 28 filling the filter vessel 28 and entering the water
filter 26 via the filter inlet 54. The untreated drinking water
then radially enters the water filter material 58 and radially
flow through the water filter material 58 being treated (bacteria
reduced by 6 logs and viruses reduced by 4 logs), and then radially
enter the core region 70 of the water filter material 58 and then
axially flow through the core region 70 to and through the filter
outlet 56.
[0146] Treated drinking water then flows from the filter outlet
56 through the first control head outlet 106 then through the
control head hose 94 then through the second control head inlet
104 then through the second control head outlet 108 into the storage
housing 30.
[0147] Treated drinking water then fills the interior volume 35
of the storage housing 30 meeting the dispenser 36 which is in
a closed position, such that the flow of water may not pass through.
Treated drinking water continues to fill the storage housing 30
such that it also begins to engulf the control head housing 90 until
the float 98 is raised, thus raising the stopper 100 to a position
which fluidly seals the second control head outlet 108 thus stopping
the flow of treated drinking water into the storage housing 30 until
enough pressure builds to stop the flow of untreated drinking water
into the water filter device 20.
[0148] Treated drinking water is dispensed through the dispenser
36 by moving the dispenser handle 112 to an open position, such
that treated drinking water flows into the dispenser inlet 116
through the dispenser body 110 and through the dispenser outlet
118. The dispensed treated drinking water may be captured in a container.
[0149] V. Modular Units
[0150] As shown in FIG. 9 the water filter device 20 may be used
as a modular unit that may comprise the connector 22 the control
head 34 the water filter 26 and/or the filter vessel 28. The same
modular unit may be releasably (e.g., friction fitted, threadably
fitted, bolted, screwed, fastened, snap fitted, latched, etc.) or
permanently (e.g., molded, adhesively bonded, soldered, welded,
hot plate welded, etc.) connected to different storage housings
(e.g., 30). Thus, a manufacturer may produce the same modular unit
for incorporation into a line of different storage housings (e.g.,
the same modular unit may be placed in storage housings having different
interior volumes, colors, shapes, features, etc.). Also, a consumer
may interchangeably use the same modular unit to different storage
housings (e.g., countertop storage housings, refrigerator storage
housings, etc.).
[0151] The present invention may additionally include information
that will communicate to the consumer, by words and/or by pictures,
that use of the invention will provide benefits associated with
the water filter device 20 as well as providing said benefits at
a minimum flow rate for a predetermined number of gallons. This
information may include a claim of superiority over other water
filter devices and products. Accordingly, the use of packages in
association with information that will communicate to the consumer,
by words and or by pictures, that use of the invention will provide
the particular and related benefits as previously mentioned above.
The information can include, e.g., advertising in all of the usual
material, as well as statements and icons on the package, or the
water filter device 20 itself, to inform the consumer.
[0152] All documents cited above are incorporated herein by reference;
the citation of any document is not to be construed as an admission
that it is prior art with respect to the invention.
[0153] While particular embodiments of the invention have been
illustrated and described, it would be obvious to those skilled
in the art that various other changes and modifications can be made
without departing from the spirit and scope of the invention. It
is therefore intended to cover in the appended claims all such changes
and modifications that are within the scope of this invention. |