Water filter abstract
A filter assembly includes a water filter assembly having a filter
element sealingly disposed in a cartridge, and having an inlet and
an outlet, the water filter assembly being substantially dripless
when charged with water and disposed substantially horizontally.
A manifold assembly is fluidly couplable at an inlet to a source
of water to be filtered and having a filtered water outlet and having
mating members for removably mating to the water filter assembly
and having a mounting means attached to said manifold providing
rotational travel to the water filter assembly for installation,
removal and replacement of the water filter assembly. A cartridge
and a water distribution manifold assembly are further included.
Water filter claims
What is claimed is:
1. A filter cartridge assembly for selective, replaceable mating
to a manifold, comprising: a cartridge having a filter element sealingly
disposed in a cartridge, and having an inlet and an outlet, the
inlet being formed of at least one bore, the bore having a certain
size such that the cartridge is substantially dripless when charged
with water and disposed substantially horizontally.
2. The filter cartridge assembly of claim 1 the cartridge inlet
being a plurality of inlet bores each of the bores being selected
to have a size wherein a property of water in the cartridge results
in the water acting to form a substantially water tight seal in
each of the inlet bores when the charged cartridge is disposed in
a substantially horizontal disposition.
3. The filter cartridge assembly of claim 2 the cartridge outlet
being at least one outlet bore, the substantially water tight seal
in each of the inlet bores acting to create a vacuum in the filter
cartridge assembly, said vacuum acting to prevent the passage of
water from the at least one outlet bore when the cartridge is disposed
in the substantially horizontal disposition.
4. The filter cartridge assembly of claim 3 wherein the diameter
of each of the inlet bores is between 0.030" and 0.125".
5. The filter cartridge assembly of claim 4 wherein the diameter
of each of the inlet bores is preferably substantially 0.050".
6. The filter cartridge assembly of claim 1 the cartridge having
a housing sealingly matable at an interface to an end cap, a sea
being formable at the interface by the technique of friction welding.
7. The filter cartridge assembly of claim 6 the cartridge having
a glue dam, the glue dam being spaced apart from the end cap for
being substantially free of the influence of any rotational motion
imparted to the end cap to effect a spin weld.
8. The filter cartridge assembly of claim 7 the glue dam being
matable to a water distribution manifold in a substantially water
tight, readily disengageable engagement.
9. The filter cartridge assembly of claim 1 the cartridge having
a glue dam having a plurality of angular supports, a cartridge end
cap bearing on the plurality of end supports when the end cap is
sealingly engaged with a cartridge housing.
10. The filter cartridge assembly of claim 9 the glue dam having
an inlet, the inlet being sealingly disposable in an axial bore
defined in the filter element, said sealing disposition substantially
preventing the passage of air into the axial bore.
11. The filter cartridge assembly of claim 9 the cartridge glue
dam and end cap being disposable in a slip fit, the slip fit substantially
isolating the glue dam and filer element from any substantial weld
forces imposed on the end cap.
12. The filter cartridge assembly of claim 11 the cartridge end
cap bearing on the plurality of end supports when the end cap to
hold the filter element in a known compressive engagement while
substantially isolating the glue dam and filer element from any
substantial weld forces imposed on the end cap.
Water filter description
TECHNICAL FIELD
The present invention relates to a replaceable water filter assembly
for the filtering of drinking water. Specifically, the invention
relates to a drinking water filter assembly in which a used filter
can be replaced with a new filter with very low spillage regardless
of the mounting orientation of the water filter assembly.
BACKGROUND OF THE INVENTION
Water filter assemblies for industrial, commercial and consumer
use are widely known throughout the industry. It is well know that
when water filter assemblies are used by consumers or in consumer
goods, they must be limited in size to accommodate available space
limitations. As a filter's volume and/or surface area are the key
components of filter capacity, these smaller consumer filters have
less filtering capacity than their larger commercial and industrial
brethren. It is this reduced filtering capacity requiring more frequent
replacement that makes it a necessity for consumer water filter
assemblies to be designed for quick and convenient filter element
replacement.
Unfortunately, the combination of quick and easy replacement along
with the consumer's demand for a low price has lead to designs in
which water is easily spilled during filter replacement. Due to
the consumer water filter's small size, it can be mounted in a multiplicity
of locations and orientations. These locations and orientations
are often not easily accessible for the consumer which makes clean-up
of any spilled water even more difficult. What is needed is a water
filter assembly design in which the assembly can be mounted in a
multitude of locations and orientations with no detriment to the
speed and ease of filter element replacement while also incorporating
a low spillage design.
SUMMARY OF THE INVENTION
The water filter assembly of the present invention meets the aforementioned
requirements of the industry. The water filter assembly design includes
a virtually leak-proof replaceable filter assembly and a molded
water manifold assembly having inlet flow valves and a drop down
design providing quick and easy access when replacing a filter assembly.
In combination, these elements provide quick and easy maintenance
along with the convenience of low spillage.
The replacement filter assembly consists of a cylindrical filter
element located within a molded, cylindrical housing. The filter
assembly is designed to be inserted and removed with a minimum of
rotational force applied by the consumer. Replacement of a filter
assembly requires no tools or manipulation of valves or plumbing
prior to maintenance. Used filter assemblies can be immediately
discarded with no disassembly required.
For purposes of discussion, the specification will reference a
Granular Activated Carbon (GAC) filter. One versed in the industry
will understand that a variety of other commercially available filters
could be used in place of the GAC filter. These filters could include
but are not limited to depth, surface, media, ionic and membrane
type filters. In the current invention, unfiltered water flows from
the outside of the filter into the center. Contaminants including
organic compounds, particles and chlorine are removed and filtered
water is present in the interior cavity of the filter. Attached
to the incoming end of the filter is a glue dam which prevents incoming
unfiltered water from coming in contact with filtered water inside
the filter cavity. The glue dam also serves to distribute the incoming
water to the outside surface of the filter element so that the entire
cross section of the filter is used in the filtering process.
In an embodiment, the glue dam has a neck that is disposable in
a spaced apart relationship with an aperture defined in a top of
the filter cartridge. By being spaced apart, the filter cartridge
top is free to be rotated without imparting rotational motion to
the glue dam. In this manner, the filter top may be spin or sonic
welded to the cartridge housing body without disturbing the glue
darn and the filter element to which the glue dam is adhered. Spin
welding the filter top to the filter cartridge housing is a unique
feature of the present invention.
The GAC filter is contained in a molded, fluted filter housing.
The housing is tapered on the molded end such that the housing diameter
is slightly less than the filter element. An adhesive is applied
to the housing molded end prior to inserting the GAC filter. The
combination of the adhesive and the compression required to fully
insert the GAC filter prevents unfiltered water from bypassing the
filter and entering the filtered water cavity inside the filter
element. The filter housing is closed and sealed via an end cap.
The end cap is fixed to the housing via gluing, welding or other
appropriate means suitable to the materials. The end cap serves
additional purposes including a means for interfacing with the water
distribution manifold and also providing force against the glue
dam to hold and seal the filter.
At time of installation or removal, the filter assembly interfaces
directly with the molded water manifold. The water manifold interfaces
with the filter assembly in three distinct ways. First, the filter
assembly is physically held in place via a ramp/tab interlock system.
Secondly, the water manifold assembly has an insertion plug with
o-rings that passes through the filter cap and into a bore in the
filter dam which is in fluid contact with the filtered water cavity
of the filter element. Finally, the water manifold assembly contains
at least one and preferably two mechanically driven shut-off valves
for incoming unfiltered water which are forced open when the filter
assembly is rotated into the attached position.
The water manifold incorporates molded flow channels to route incoming
unfiltered water to the filter assembly while allowing filtered
water to be removed from the filter assembly and sent to its point
of use. As part of the spill proof design of the entire assembly,
the water manifold incorporates two mechanically driven valves located
in the contiguous unfiltered water supply channels. Unless the filter
assembly is mounted to the water manifold, these valves serve to
prohibit the flow of unfiltered water. Thus, during a filter change
water is prevented from flowing out of the supply channels without
any input from the consumer other than the removal of the filter
assembly.
In one embodiment, the mounting bracket serves as a base by which
the entire assembly is positioned into place by the user. In the
operating disposition, the filter cartridge is held in a substantially
horizontal orientation. The bracket interfaces with the water manifold
via a snap leg mechanism which provides a fast and permanent coupling
of these components. The mounting bracket includes a set of swing
arms and an angled body. These features allow the bracket including
the water manifold and filter assembly to be rotated downward a
fixed amount to provide easy access and maneuvering space during
a filter assembly change-out.
In another embodiment, the water manifold assembly has two axial
protrusions by which the entire water filter assembly is mounted
and held in position. The axial protrusions can be solid rod type
protrusions for insertion into a catch mechanism. The axial protrusions
can also have bores to accept protrusions for holding the water
filter assembly in position. Furthermore, the axial protrusions
can be used for mounting a fixture cover over the entire water filter
assembly. This allows the fixture cover to be rotated out of position
for maintenance and installation purposes and back into position
when the water filter assembly is ready for service.
The present invention is a filter assembly that includes a water
filter assembly having a filter element sealingly disposed in a
cartridge, and having an inlet and an outlet, the water filter assembly
being substantially dripless when charged with water and disposed
substantially horizontally. A manifold assembly is fluidly couplable
at an inlet to a source of water to be filtered and having a filtered
water outlet and having mating members for removably mating to the
water filter assembly and having a mounting means attached to said
manifold providing rotational travel to the water filter assembly
for installation, removal and replacement of the water filter assembly.
A cartridge and a water distribution manifold assembly are further
included. The present invention is further a cartridge and a water
distribution manifold assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of the low spillage water filter assembly;
FIG. 2 is an exploded perspective view of the low spillage water
filter assembly;
FIG. 3 is an exploded perspective view of the water filter assembly;
FIG. 4 is a three dimensional perspective end view of the filter
housing;
FIG. 5 is a three dimensional cut-away view of the open end of
the filter housing;
FIG. 6 is a three dimensional perspective view of the filter element;
FIG. 7 is a three dimensional cut-away view of the bottom of the
filter dam;
FIG. 8 is a three dimensional top view of the filter dam;
FIG. 9 is a three dimensional top view of the filter end cap;
FIG. 10 is a three dimensional bottom view of the filter end cap;
FIG. 11 is an exploded perspective view of the water distribution
manifold;
FIG. 12 is an elevational cross-section view of the water filter
interface;
FIG. 13 is an elevational cut-away cross-sectional view of the
filter interface;
FIG. 14 is a three dimensional cut-away view of the flow manifold;
FIG. 15 is an elevational cross-section view of the flow manifold;
FIG. 16 is a three dimensional end view of the flow manifold;
FIG. 17 is a three dimensional end view of the tubing retainer;
FIG. 18 is an elevational cross-section view of the tubing retainer;
FIG. 19 is a three dimensional end view of the mounting bracket;
FIG. 20 is a three dimensional bottom view of the mounting bracket;
FIG. 21 is a three dimensional assembly drawing of the low spillage
water filter assembly; and
FIG. 22 is a three dimensional end view of another embodiment of
the flow manifold.
DETAILED DESCRIPTION OF THE DRAWINGS
The low spillage replaceable water filter assembly is shown generally
at 100 in FIG. 1. The water filter assembly 100 incorporates three
major components (See FIG. 2): filter assembly 110 water distribution
manifold 120 and mounting bracket 130.
The filter assembly 110 includes four distinct elements (See FIG.
3): filter housing 140 GAC filter element 150 filter dam 160 and
end cap 170.
The filter housing 140 (See FIGS. 4 and 5) is a molded, tapered
cylindrical housing made of suitable materials. The filter housing
140 has one end 180 which is molded shut and the other end 190 being
open. The diameter of the shut end 180 may be less than the diameter
of the open end 190. A raised, molded, conical protrusion 200 extends
from the center of the shut end 180 toward the open end 190. Surrounding
the raised, conical protrusion 200 is a lattice of support ribs
210 extending to the perimeter of the filter housing 140. Extending
from the closed end 180 toward the open end 190 is a network of
hemispherical grooves 220 around the outside perimeter of the filter
housing 140. Molded into the closed end 180 on the outside of the
filter housing 140 are instructions 230 and an arrow 240. Located
in the inner perimeter of the open end 190 is a recessed lip 250.
The GAC filter element 150 (See FIG. 6) is a cylindrical filter
with a hollow cavity 260 running throughout the length of the filter.
The GAC filter element 150 is open on both ends 270.
The filter dam 160 (See FIGS. 7 and 8) has a mating surface 280
which is recessed inside the perimeter of the filter dam lip 290.
The mating surface 280 is flat with the exception of small ridges
300 protruding up from the mating surface 280. The center of the
filter dam 160 contains through bore 310. Where the through bore
310 intersects the mating surface 280 is a tapered protrusion 320
extending out from the mating surface 280. On the opposite side
of the mating surface 280 a relatively large diameter neck protrusion
330 extends from the intersection of the surface 280 and the through
bore 310. The diameter of the large diameter protrusion 330 is significantly
larger than the diameter of the tapered protrusion 320. Similarly,
the bore 310 has a significantly greater diameter within the neck
protrusion 330 as compared to the diameter of the bore 310 in the
protrusion 320. Surrounding the large diameter neck protrusion 330
is a network of crush ribs 340. The large diameter protrusion end
350 is tapered on the inside perimeter proximate upper margin of
the neck protrusion 330.
The end cap 170 (See FIGS. 9 and 10) has a molded cylinder 360
protruding up from the filter cap surface 370. Located on the outside
perimeter of the protruding cylinder 360 are two generally rectangular
tabs 380 located 180.degree. from one another. These rectangular
tabs 380 have angled faces 390 on two of the diagonally opposing
corners. The end cap 170 contains a centrally located through bore
400. The inside diameter of the bore 400 is somewhat greater than
the neck protrusion 330.
On the filter cap surface 370 located on the perimeter of the
through bore 400 are two small ramps 410 located 180.degree. from
one another. Located just beyond the small ramps 410 are a series
of evenly spaced small diameter bores 420. Preferably, bores 420
have diameters between 0.030" and 0.125" and are more
preferably 0.050". On the filter interface side 430 lies a
recessed ridge 440. Just inside the recessed ridge 440 lies a weld
energy director 450. The inside end perimeter 460 of the protruding
cylinder 360 is tapered.
The water distribution manifold 120 is an assembly consisting of
three individual elements (See FIG. 11): water filter interface
470 flow manifold 480 and tubing retainer 490.
The water filter interface 470 (See FIGS. 12 13 and 21) is preferably
a molded component and is preferably formed of the same material
as the filter housing 140. One end of the water filter interface
470 has a molded insertion plug 500. The outside diameter of the
plug 500 is preferably slightly less than the larger inside diameter
of bore 310 in the end cap 160. Located on the insertion plug 500
are dual concentric seal grooves 510 which accommodate o-rings 515.
A third seal groove 520 of larger diameter which accommodates seal
525 is located at the base of the insertion plug 500.
Through the center of the insertion plug is a bore 530 which extends
all the way through the water filter interface 470. On the end opposite
the insertion plug 500 two cylindrical mounting lugs 540 extend
from the surface 542. Outside the perimeter of the bore 530 are
two bores 550 which run parallel to the insertion plug bore 530
and are located 180.degree. opposed from one another.
The flow manifold 480 is preferably a molded piece (See FIGS. 14
15 16 and 21) and is preferably made of the same material as the
filter housing 140 and water filter interface 470. Molded in the
flow manifold 480 are separate conduits for incoming unfiltered
water 560 and outgoing filtered water 570. On the filter side 580
of the manifold 480 are two hexagonal bores 590. The flow manifold
480 also has a pair of angular tracks 600 located 180.degree. opposed
from one another. At the beginning of the angular tracks 600 are
two hemispherical openings 610 in the flow manifold 480. The bracket
side 620 of the flow manifold 480 has 4 evenly spaced guide ramps
630 which lead to four notches 640 in the outside of the flow manifold
480. Inside the perimeter of the flow manifold 480 on the bracket
side 620 is a recessed lip 650. The bracket side 620 of the flow
manifold 480 has two adjacent circular bores, one bore 660 in contact
with the molded unfiltered water channels 560 and the other bore
670 in contact with the filtered water channel 570.
Mounted in the unfiltered water channels 560 are the spring valve
assemblies 565. The spring valve assembly consists of a spring 566
and a fluted valve body 567. On the outside of the filtered water
bore 670 are three hemispherical ridges 680. At the ends of the
unfiltered water bore 660 and the filtered water bore 670 there
are o-ring grooves 690. On the perimeter of the bracket side 620
is an extended tab 700.
The tubing retainer 490 (See FIGS. 17 18 and 21) has two adjacent
bores, an unfiltered water bore 710 and a filtered water bore 720.
On the outside of the filtered water bore 720 are 3 hemispherical
ridges 730. On both sides of the bores 710 and 720 the openings
are tapered 740. On the manifold side 750 of the tubing retainer
490 there is an extension 760 of the bores 710 and 720 with an
o-ring groove 770 accommodating o-rings 775 at the base of each
extension 760. Extending through the unfiltered water bore 710 is
the unfiltered water supply tubing 744. Extending through the filtered
water bore 720 is the filtered water return tubing 745. Both the
unfiltered water supply tubing 744 and filtered water return tubing
745 have a barbed and tapered end 746.
The mounting bracket 130 (See FIGS. 19 and 20) is a molded component
of the same material as the filter housing 140 and water distribution
manifold 120. The mounting bracket 130 has two pivot arms 780 opposite
one another. The mounting bracket 130 has a pivot ramp 790. The
mounting bracket 130 has a circular mounting face 800. The outside
edge of the mounting face 800 is grooved 810. The mounting face
800 has a notch cutout 820 in the outside edge. Located on the mounting
face 800 are four snap posts 830. The mounting face 800 has opening
840. One side of the opening 840 has three hemispherical notches
850. On the bottom side 860 of the mounting bracket 130 there is
a support rib 870 running between the pivot arms 780.
In another embodiment (See FIG. 22), the flow manifold 875 has
two cylindrical protrusions 880 located 180.degree. opposed from
one another. The cylindrical protrusions 880 have hollow bores 890
which extend the length of the cylindrical protrusions 880.
In one embodiment, the water filter assembly 110 water distribution
manifold 120 and mounting bracket 130 are attached to make the low
spillage filter assembly 100.
The first step in assembling the water filter assembly 110 is to
attach the filter dam 160 to one end of the filter element 150.
The tapered protrusion 320 of the filter dam 160 is inserted into
the filter cavity 260. The mating surface 280 is bound to the filter
element 150 through hot melt gluing or other suitable attachment
method based on the materials. The ridges 300 on the mating surface
280 provide a fixed stop to insure proper assembly height and to
eliminate the adhesive layer from being compressed into a thin film.
Following attachment of the filter dam 160 an adhesive is dispensed
into the filter housing 140 and the filter element 150 is inserted
into the filter housing 140. The raised conical protrusion 200 of
the filter housing 140 projects into the filter cavity 260. The
raised conical protrusion 200 centers the filter element 150 in
the filter housing 140 and prevents the adhesive from entering the
filter cavity 260. The filter interface side 430 of the filter end
cap 170 is placed over the top of the filter dam 160 with the large
diameter protrusion 330 extending into the through bore 400. The
recessed ridge 440 of the filter end cap 170 interfaces with the
recessed lip 250 of the filter housing 140. The filter end cap 170
is permanently fixed to the filter housing 140 by attaching the
recessed lip 250 and the recessed ridge 440 via a sealing mechanism
appropriate to the materials. These sealing mechanisms may include
either spin welding or sonic welding techniques. During the sealing
process, the material fuses to form a water-tight seal between the
housing 140 and the filter end cap 170.
The next step in assembling the low spillage filter assembly 100
is to assemble the water distribution manifold 120. The two spring
valves 565 are inserted into the unfiltered water channels 560 located
on the flow manifold 480. The cylindrical mounting lugs 540 on the
water filter interface 470 are aligned with and inserted into the
hexagonal bores 590 on the flow manifold 480. The connection between
the water filter interface 470 and the flow manifold 480 is made
permanent with attachment methods appropriate to the materials,
such as sonic welding. The barbed, tapered ends 746 of the unfiltered
water supply tubing 744 and the filtered water return tubing 745
are inserted through the unfiltered water bore 710 and filtered
water bore 720 of the tubing retainer 490. The unfiltered water
supply tubing 744 and the filtered water return tubing 745 are inserted
through o-rings 775. O-rings 775 reside in the unfiltered water
bore 660 and the filtered water bore 670 and form a watertight seal
between the tubing retainer 490 and the flow manifold 480. The hemispherical
ridges 730 on the tubing retainer 490 is aligned with the hemispherical
ridges 680 on the flow manifold 480. Finally, tubing retainer 490
is permanently attached to the flow manifold 480 via appropriate
binding methods for the material. Sonic welding is a suitable means
of attaching certain materials.
The final step in assembling the low spillage filter assembly 100
is to attach the mounting bracket 130 and the water distribution
manifold 120. The unfiltered water supply tubing 744 and the filtered
water return tubing 745 are inserted through the mounting face opening
840. The hemispherical ridges 730 on the tubing retainer 490 are
aligned with the hemispherical notches 850 in the mounting face
opening 840. The snap posts 830 are aligned with the guide ramps
630 on the water distribution manifold 120. Insertion force is applied
to the snap posts 830 until they engage with the manifold notches
640 which create a permanent connection between the mounting bracket
130 and the water distribution manifold 120. At this point, extended
tab 700 should be aligned with and residing in notch cut-out 820.
In another embodiment, the flow manifold 875 is attached to the
filter assembly 110 by the means previously described. In place
of the mounting bracket 130 the water filter assembly 100 is mounted
into position through the use of cylindrical protrusions 880. The
cylindrical protrusions 880 can be inserted into a holding mechanism
for positioning and mounting the water filter assembly 100. Furthermore,
the hollow bores 890 can be used as receivers in conjunction with
an insertion mechanism to mount and hold the water filter assembly
100. The cylindrical protrusions 880 can also be used to provide
a mounting mechanism for a cover assembly for the entire water filter
assembly 100.
In operation, unfiltered water is supplied through the unfiltered
water supply tubing 744 attached to the unfiltered water bore 710
on the tubing retainer 490. The unfiltered water flows from the
unfiltered water bore 710 through the unfiltered water bore 660
on the flow manifold 480 and into the unfiltered water channel 560.
If the water filter assembly 110 is attached to the water distribution
manifold 120 the spring valves 565 in the unfiltered water channel
560 are compressed and water is allowed to flow through the small
diameter bores 550 on the water filter interface 470. The water
emerges from the small diameter bores 550 and enters the water filter
assembly 110 through the small diameter bores 420 located on the
filter end cap 170.
Inside the water filter assembly 110 the crush ribs 340 keep the
filter element 150 in compression. This compression forces the filter
open end 270 to seal against the raised conical protrusion 200 of
the filter housing 140. The slip fit design between the filter dam
160 and the filter end cap 170 allows the filter housing 140 to
elongate under pressure without placing tension on the filter element
150 which could result in the failure of the filter element 150.
In addition to providing compression, the crush ribs 340 also protect
the water filter assembly 110 from breakage in the event that the
water filter assembly is dropped.
Once the unfiltered water is supplied to the water filter assembly
110 it is dispersed by the filter dam 160 to the outside of the
filter element 150. The unfiltered water travels through the filter
media and emerges into the filter cavity 260 as filtered water.
The filtered water flow out of the filter cavity 260 through the
through bore 310 of the filter dam and into the through bore 530
in the insertion plug 500. The filtered water flows out of the through
bore 530 and into the filtered water channel 570 of the flow manifold
480. The filtered water flows though the filtered water bore 670
through the filtered water bore 720 and to point of use through
the filtered water return tubing 745 attached to the tubing retainer
490.
At time of first use or based upon a period of continuous usage,
the water filter assembly 110 will require installation or routine
replacement. In one embodiment, the low spillage replaceable water
filter assembly 100 is rotated into a more accessible position by
rotation around the pivot arms 780 located on the mounting bracket
130. The pivot ramp 790 rotates until it is in contact with the
mounting surface which serves to hold the low spillage replaceable
water filter assembly 100 in position.
In another embodiment, the flow manifold 875 has two cylindrical
protrusions 880 which are used to provide rotational travel for
the low spillage replaceable water filter assembly 100. The cylindrical
protrusions 880 can be inserted into a retaining device on the mounting
surface or an insertion device on the mounting surface can be inserted
into the hollow bores 890 of the cylindrical protrusions 880. The
angled surface 900 molded into the flow manifold 875 limits the
amount of rotation of the low spillage replaceable water filter
assembly 100 by contacting the mounting surface. A cover offering
aesthetic and functional qualities can be installed over the low
spillage replaceable water filter assembly 100 by fastening it to
the cylindrical protrusions 880. The cylindrical protrusions 880
provide rotational travel for the cover depending upon the status
of the low spillage replaceable water filter assembly 100.
Regardless of the embodiment, removal of the water filter assembly
110 is accomplished through the consumer gripping the filter housing
140 by hand and rotating it counter-clockwise as indicated by the
instructions 230 on the filter housing 140. When the water filter
assembly 110 has been removed, water leakage is prevented through
the design mechanisms of the present invention. First, the two ramps
410 on the filter end cap 170 disengage from their interface with
the spring valves 565 located in the small diameter bores 550 of
the water filter interface 470. This prevents unfiltered water from
spilling out of the water distribution manifold 120. Second, the
small diameter bores 420 on the filter end cap 170 are sized so
that the surface tension of the water prevents spillage out of the
small diameter bores 420 when the water filter assembly 110 is removed.
This in turn creates a vacuum which prevents water from spilling
out of the through bore 400 on the filter end cap as well.
At time of first use or following removal of a consumed water filter
assembly 110 a new water filter assembly 110 must be attached to
the water distribution manifold 120. Depending upon the embodiment,
the low spillage replaceable water filter assembly 100 is rotated
into an accessible position using either the pivot arms 780 on the
mounting bracket 130 or the cylindrical protrusions 880 on the flow
manifold 875. The consumer aligns the rectangular tabs 380 on the
filter end cap 170 with the hemispherical notches 610 of the flow
manifold 480. By applying a clockwise rotation to the water filter
assembly 110 the angled corners 390 on the rectangular tabs 380
of the filter end cap 170 will interface with the angular tracks
600 on the flow manifold 480. As the consumer rotates the water
filter assembly 110 into position, the insertion plug 500 enters
the through bore 310 on the filter dam 160 and the o-rings 515 seal
along the inner surface of the through bore 310. At the same time,
the o-ring 525 seats in the large diameter o-ring groove 520 and
provides a seal against the inside wall of the protruding cylinder
360. Installation of the new water filter assembly 110 is complete
when the consumer is no longer able to continue with the clockwise
rotation. At this point, spring valves 565 are returned to an open
position and unfiltered water can begin to flow. The supply pressure
of the unfiltered water overcomes the surface tension of the small
diameter bores 420 and water begins to flow through the water filter
assembly 110.
It will be obvious to those skilled in the art that other embodiments
in addition to the ones described herein are indicated to be within
the scope and breadth of the present application. Accordingly, the
applicant intends to be limited only by the claims appended hereto.
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