Water filter abstract
A water filter assembly mounted to an inner surface of a refrigerator
and accessible from within a refrigeration compartment of the refrigerator.
The filter assembly includes a first housing part, a second housing
part, and a replaceable filter cartridge. The first and second housing
parts cooperate to define a fluid-tight chamber for receipt of the
filter cartridge. The first housing part includes an inlet port
through which unfiltered water may be introduced into the chamber
and an outlet port through which filtered water may exit the chamber.
The second housing part surrounds a portion of the first housing
part and provides a volume sufficient to hold the filter cartridge
and any water within the chamber when the second housing part is
released from the first housing part to replace the filter cartridge,
and thereby prevents or minimizes spillage of water from the filter
assembly during filter cartridge replacement. A shield member is
disposed within the refrigeration compartment and cooperates with
a cabinet wall to define a filter compartment which surrounds the
filter assembly. A heater disposed within the filter compartment
adjacent the filter assembly and is operable to heat the filter
assembly to prevent freezing of water contained therein.
Water filter claims
What is claimed is:
1. A water filter assembly for a refrigerator, said assembly being
positioned within a refrigeration compartment of the refrigerator
and comprising a filter housing and a replaceable filter cartridge,
said filter housing including a first housing part and a second
housing part, said first and second housing parts being releasably
secured to one another in a fluid tight manner and cooperating to
define a chamber for receipt of said filter cartridge, wherein said
first housing part integrally includes a mounting bracket to facilitate
securing of the filter assembly to an internal surface of the refrigerator
and includes an inlet through which unfiltered water may enter the
chamber and an outlet through which filtered water may exit the
chamber, said second housing part being bowl-shaped and including
a wall which is radially spaced from said first housing part and
radially surrounds a portion of said first housing part.
2. A water filter assembly according to claim 1 wherein said second
housing part is bowl shaped and has an available volume sufficient
to contain all of the water within said chamber to thereby minimize
spillage when said second housing part is removed from said first
housing part.
3. A water filter assembly for a refrigerator, said assembly comprising
a filter housing and a replaceable filter cartridge, said filter
housing including a first housing part and a second housing part
which cooperate to define a chamber for receipt of said filter cartridge,
wherein said first housing part includes an inlet through which
unfiltered water may enter the chamber and an outlet through which
filtered water may exit the chamber, wherein said second housing
part has a bowl-shaped bottom portion from which a generally cylindrical
wall upwardly extends, said cylindrical wall including a first portion
and a second portion, said first portion being located at a bottom
of said cylindrical wall and including a threaded inner surface
which threadably engages a threaded outer surface of said first
housing part to secure said first and second housing parts together,
said threaded inner surface being generally adjacent a junction
of said cylindrical wall and said bowl-shaped bottom portion, said
second portion of said cylindrical wall having a relatively smooth
inner surface and extending upwardly from said first portion.
4. A water filter assembly according to claim 3 wherein said first
and second housing parts are releasably secured to one another in
a fluid tight manner.
5. A water filter assembly according to claim 4 wherein said second
housing part radially surrounds a portion of said first housing
part.
6. A water filter assembly according to claim 5 wherein said second
housing part is bowl-shaped, and includes a wall which surrounds
said first housing part.
7. A water filter assembly according to claim 6 wherein said bowl
shaped second housing part has an available volume sufficient to
contain all of the water within said chamber to thereby minimize
spillage when said second housing part is removed from said first
housing part.
8. A water filter assembly according to claim 3 wherein said first
housing part is adapted to be secured to an internal surface of
the refrigerator.
9. A water filter assembly according to claim 8 wherein said first
housing part integrally includes a mounting bracket to facilitate
securing the filter assembly to an internal surface of the refrigerator.
10. A water filter assembly according to claim 3 wherein said
second housing part cylindrical wall radially surrounds a portion
of said first housing part.
11. A water filter assembly according to claim 3 wherein said
first and second housing parts are releasably secured to one another
in a fluid tight manner.
12. A water filter assembly according to claim 3 wherein said
first housing part integrally includes a mounting bracket to facilitate
securing of the filter assembly to an internal surface of the refrigerator.
13. A water filter assembly according to claim 3 wherein said
bowl shaped second housing part has an available volume sufficient
to contain all of the water within said chamber to thereby minimize
spillage when said second housing part is removed from said first
housing part.
Water filter description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to water filters and, more particularly,
to refrigerator mounted water filters.
2. Description of Related Art
In recent years, as the public has begun to realize the benefits
derived from drinking water and, preferably, highly pure water,
there has been a great increase in the sale and availability of
household water filtration devices. Concurrently, refrigerator mounted
water dispensers and automatic ice makers have become more affordable,
and more commonplace. In response to this fact, there have been
attempts to incorporate water filters into household refrigerators
to provide a filtered water supply for direct dispensing via the
refrigerator water dispenser, or for use in making ice cubes via
an automatic ice maker.
U.S. Pat. No. 5135645 discloses one attempt to incorporate a
water filter into a refrigerator. The '645 patent teaches mounting
the water filter within a compartment accessible via a door from
the inside of the refrigerator compartment. The filter is formed
as a replaceable cartridge having a cylindrical body from which
inlet and outlet lines extend. A valve is operated by a manual switch,
by removal of the filter cartridge, by opening the refrigerator
door, or by opening the filter compartment door, to cut off the
water supply to the filter. It is felt that the filtration system
disclosed in the '645 patent is undesirable in that the filter cartridge
must be mechanically disassembled from the water lines for replacement,
which may be difficult for the user. It is also felt that concealing
the filter cartridge may cause the user to forget to periodically
replace the cartridge. It is also felt that the switches and shut
off valves required by the '645 system introduce manufacturing costs
to the resulting refrigerator which may render it cost-prohibitive,
except on the most expensive refrigerator models.
U.S. Pat. No. 4571953 discloses a refrigerator having a water
filtration unit. The water filtration unit includes a pair of chambers
or filters which receive tap water and supply filtered water to
a dispensing pipe extending from a top of the refrigerator. The
'953 refrigerator is basically dedicated to providing a filtered
cold water supply, and does not provide sufficient storage space
required for a household refrigerator. See also, U.S. Pat. Nos.
4859320 and 4808302.
U.S. Pat. No. 5083442 discloses a refrigerator combined with
a reverse-osmosis water purification system. The purification system
is positioned external of the refrigerated compartment. U.S. Pat.
No. 3982406 also provides an external filtration system for a
refrigerator.
Despite the progress in the art exemplified by the foregoing patents,
there exists a need in the art for a water filtration system for
a household refrigerator which is accessible from within the refrigeration
compartment, and which includes a filter cartridge that is easily
replaceable.
SUMMARY OF THE INVENTION
The present invention provides an improved water filtration system
for a household refrigerator. The system includes a water filter
assembly which is accessible from within a refrigeration compartment
of the refrigerator, and which includes an easily accessed and replaced
filter cartridge.
In accordance with the present invention, a filter assembly includes
a first housing part, a second housing part, and a replaceable filter
cartridge. The first housing part and second housing part cooperate
to define a chamber for receipt of the filter cartridge.
In further accordance with the present invention, the first housing
part is secured to an internal surface of the refrigerator cabinet
and includes an inlet port through which unfiltered water may enter
the chamber and an outlet port through which filtered water may
exit the chamber. The second housing part is releasably secured
to the first housing part in a fluid tight manner.
In further accordance with the present invention, the second housing
part has a bowl-shaped bottom portion from which a cylindrical sidewall
extends upwardly. The cylindrical sidewall radially surrounds a
portion of the first housing part. A threaded inner surface of the
cylindrical sidewall is threaded onto the first housing part to
releasably secure the first and second housing parts together in
a fluid tight manner.
In further accordance with the present invention, a portion of
the filter assembly is disposed within a filter compartment. A heater
is provided within the filter compartment and is operable to heat
the filter assembly and thereby prevent freezing of the water within
the filter assembly.
In further accordance with the present invention, a water filtration
and dispensing method includes providing first and second water
control valves and a water filter assembly, wherein the first water
control valve is upstream of the inlet to the water filter assembly
and the second water control valve is downstream of an outlet of
the water filter assembly. The water control valves are opened to
permit dispensing of water, and can be sequentially closed such
that the first water control valve closes slightly before the second
water control valve to reduce the water pressure experienced by
the filter assembly.
BRIEF DESCRIPTION OF THE DRAWINGS
These and further features of the present invention will be described
hereafter with reference to the following description and drawings,
wherein:
FIG. 1 is a perspective view of a household refrigerator incorporating
a filter assembly according to the present invention;
FIG. 2 is a perspective view of a portion of the household refrigerator
and the filter assembly of the present invention;
FIG. 3 is a front elevational view of the filter assembly and a
portion of the refrigerator;
FIG. 4 is a top plan view of the filter assembly secured to the
refrigerator;
FIG. 5 is an exploded perspective view of a filter assembly according
to the present invention;
FIG. 6 is a front elevational view of an upper part of the filter
housing according to the present invention;
FIG. 7 is a top plan view of the filter housing upper part shown
in FIG. 6;
FIG. 8 is a top plan view of a lower part of the filter housing
according to the present invention;
FIG. 9 is a cross-sectional view of the filter assembly according
to the present invention;
FIG. 10 is a schematic illustration of a water supply circuit for
a household refrigerator incorporating the filter assembly of the
present invention;
FIG. 11 is a schematic illustration of a control circuit for the
water supply circuit illustrated in FIG. 10;
FIG. 12 is a schematic illustration of a first alternative control
circuit according to the present invention; and,
FIG. 13 is a schematic illustration of a second alternative control
circuit according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
With reference to the drawing figures and, in particular, FIG.
1 a refrigerator 20 incorporating a filter assembly 22 according
to the present invention is illustrated. The illustrated refrigerator
includes a cabinet 24 having a plurality of insulated walls. A freezer
door 26 and a refrigerator door 28 are pivotally mounted to the
cabinet 24 and cooperate with the cabinet to define a freezer compartment
(not shown) and a refrigeration compartment 30. The illustrated
refrigerator 20 is commonly known in the art as a "side-by-side"
refrigerator.
Naturally, it is contemplated that the filter assembly 22 of the
present invention is useful in other types of refrigerators, such
as ones wherein the freezer and refrigeration compartments are vertically
offset relative to one another. Furthermore, although the following
discussion is based upon incorporation of the filter assembly into
a refrigerator which, as illustrated in FIG. 1 and schematically
shown in FIG. 10 includes an automatic ice maker 32 and a freezer-door
mounted ice and water dispenser 34 it is considered apparent that
the filter assembly could be used in refrigerators that do not include
an automatic ice maker, and in refrigerators wherein the ice and/or
water dispenser is not accessible from an exterior of the refrigerator.
As shown in FIG. 1 the refrigeration compartment 30 is generally
rectangular in configuration, and has a series of shelves 36 mounted
therein for storage of foodstuffs. At an upper, rear portion of
the refrigeration compartment a shield 38 is provided to which various
controls (not shown) for regulating operating conditions of the
refrigerator 20 may be mounted. The filter assembly 22 is partially
concealed and surrounded by the shield 38 as illustrated in FIGS.
2-3.
The shield 38 includes a front wall 38a, a lateral side wall 38b,
a partition wall 38c, and a bottom wall 38d which cooperate with
a rear wall 48 of the cabinet 24 to define a filter compartment
39 which receives a portion of the filter assembly 22. The bottom
wall 38d defines an opening through which the filter assembly 22
extends, as illustrated.
A thin film-type electrical resistance heater 41 is secured to
inner surfaces of the front, lateral, and partition walls 38a, 38b,
38c, and serves to heat the shield 38 air within the filter compartment
39 the filter assembly 22 and water lines disposed within the
filter compartment 39. Thus, the heater 41 prevents freezing of
water within the filter assembly 22 and associated water lines,
as will be apparent from the discussion to follow.
With reference to FIGS. 2-9 the filter assembly 22 includes a
filter housing 40 and a replaceable filter cartridge 42. The filter
housing 40 includes a first housing part 44 and a second housing
part 46. The first housing part is preferably secured to the rear
wall 48 of the cabinet 24 and, more preferably, is located in a
rear and upper corner of the refrigeration compartment 30. The first
housing part 44 is generally received within the filter compartment
39 and projects downwardly through the opening in the shield bottom
wall 38d, as illustrated.
The first housing part 44 includes a main body 50 from which a
mounting bracket 52 an outlet port connector 54 and an inlet port
connector 56 integrally extend. The mounting bracket 52 is integrally
connected to the main body 50 by a series of connecting webs 58
as illustrated. A pair of mounting apertures 60 are formed in the
mounting bracket 52 to facilitate attachment of the bracket to the
rear wall 48 of the cabinet 24 by mechanical fasteners, such as
screws (not shown). Naturally, it is contemplated that various other
means of mechanical attachment may be employed to secure the first
housing part 44 to the refrigerator cabinet 24 without departing
from the scope and spirit of the present invention. For example,
snap-lock or bayonet-type connectors could be used in place of more
conventional mechanical fasteners.
As shown best in FIGS. 5-7 and 9 the main body 50 of the first
housing part 44 is generally cup-shaped, being open at its lower
end 62 closed at its upper end 64 by an end wall 66 and having
a generally cylindrical sidewall 68. The outlet port connector 54
projects from the end wall 66 and is generally co-axial with the
sidewall 68 of the first housing part main body 50. The inlet port
connector 56 also projects from the end wall 66 but is radially
spaced from the common axis of the sidewall 68 and the outlet port
connector 54 as illustrated.
The sidewall 68 of the first housing part main body 50 gradually
increases in thickness as it extends downwardly away from the end
wall 66. The outer periphery of the sidewall 68 is gradually sloped,
while the inner diameter is generally constant, as illustrated.
At the lower end 62 of the main body 50 the sidewall 68 includes
a reduced-thickness, externally threaded portion 70 a circumferential
groove 71 and a downwardly-facing annular surface 72. The circumferential
groove 71 receives an O-ring 73. The threaded portion 70 and the
O-ring 73 cooperate with the second housing part 46 to permit fluid
tight connection of the second housing part 46 to the first housing
part 44 as will be described more fully hereafter.
The end wall 66 of the first housing part main body 50 has a mounting
ring 74 projecting downwardly from an inner surface thereof. The
mounting ring 74 is coaxial with the outlet port connector 54 and
cooperates with an outlet connector 76 of the filter cartridge 42
to seal the filter cartridge outlet to the first housing part 44
and prevent unfiltered water from bypassing the filter cartridge
42 as will be apparent from the discussion to follow.
As shown best in FIGS. 5 8 and 9 the second housing part 46 includes
a bowl-shaped lower portion 78 and an upstanding, generally cylindrical
sidewall 80 which are interconnected by a short frustoconical portion
82. A series of external ribs 84 are formed on the second housing
part 46 to enhance gripping of the second housing part by the user,
as will be necessary for the user to turn the second housing part
46 relative to the first housing part 44 during assembly and disassembly.
The bowl-shaped portion 78 of the second housing part also has
a series of ribs 86 formed on an internal surface thereof to aid
in locating and supporting the filter cartridge 42 during assembly.
The ribs 86 include a first part 86a and a second part 86b. The
first parts 86a of the ribs 86 define a horizontal support surface
for the filter cartridge 42. The second parts 86b extend upwardly
from the first parts 86a, and define vertical surfaces which radially
surround and support the filter cartridge 42.
The sidewall 80 of the second housing part 46 includes a lower
or first portion 88 and an upper or second portion 90 as shown
best in FIG. 9. The first portion 88 is relatively thicker than
the second portion 90 and includes a threaded inner surface 92
an upwardly facing annular surface 93 and an annular sealing surface
94. The threaded inner surface 92 is threadably received by the
externally threaded portion 70 of the first housing part 44. The
upwardly facing annular surface 93 of the second housing part 46
is adjacent the downwardly facing annular surface 72 of the first
housing part. The annular sealing surface 94 engages the O-ring
73 to provide a fluid-tight seal between the housing parts 44 46.
As shown in FIGS. 5 and 9 the filter cartridge 42 includes a cylindrical
filter body 96 and upper and lower end caps 98 100. The upper and
lower end caps 98 100 cover the ring-shaped ends of the filter
body 96 and extend along the cylindrical sides of the filter body
96 a short distance, as illustrated in FIG. 9.
The upper end cap 98 has the outlet connector 76 projecting upwardly
therefrom. The outlet connector 76 is generally coaxial with the
filter body 96 and extends into the downwardly extending mounting
ring 74 provided by the first housing part end wall 66. Preferably,
the outlet connector 76 has a circumferential groove which receives
an O-ring 102 to sealingly attach the upper end cap 98 of the filter
cartridge 42 to the first housing part 44 and thereby prevents
unfiltered water from bypassing the filter cartridge, as mentioned
previously.
The lower end cap 100 is engaged and supported by the ribs 86 extending
from the inner surface of the bowl-shaped portion 78 of the second
housing part 46. The first parts 86a of the ribs 86 engage the circular
bottom surface of the lower end cap 100 and vertically support the
filter cartridge 42. The second parts 86b of the ribs radially surround
the lower end cap 100 and radially align or orient the filter cartridge
42.
During assembly, as will be described hereafter, the ribs 86 engage
the lower end cap 100 to support the filter cartridge 42 while the
second housing part 46 is being threaded onto the first housing
part 44. The ribs 86 serve to properly position and align the filter
cartridge 42 such that the outlet connector 76 is inserted into
the mounting ring 74.
The cylindrical filter body 96 preferably has a multi-material
construction, including an inner cylinder of compressed or extruded
carbon 104 an intermediate layer of fiber floss 106 and an outer
mesh wrap 108. A longitudinal bore 110 extends the length of the
filter body 96 and is in fluid communication with the outlet connector
76 and the outlet port connector 54.
Water is introduced through the inlet port connector 56 into a
chamber 111 defined by the first and second housing parts and in
which the filter cartridge 42 is disposed. The unfiltered water
is filtered as it flows radially inwardly through the filter body
96 and toward the longitudinal bore 110. The filtered water thereafter
flows upwardly through the bore 110 through the outlet connector
76 and out the outlet port connector 54. Naturally, it is contemplated
that other types or styles of filter cartridges may be interchanged
with the preferred and illustrated filter cartridge 42 without departing
from the scope and spirit of the present invention.
During assembly, and with the first housing part 44 secured to
the rear wall 48 of the cabinet 24 the filter cartridge 42 is inserted
into the first housing part 44 such that the outlet connector 76
extends into the mounting ring 74 provided by the first housing
part end wall 66 and the O-ring 102 sealing engages an inner surface
of the mounting ring 74 in a fluid-tight manner. Thereafter, the
second housing part 46 is threaded onto the first housing part 44.
As the second housing part 46 is completely threaded onto the first
housing part 44 the inner ribs 86 of the second housing part engage
the filter cartridge lower end cap 100 to longitudinally and radially
support the filter cartridge 42 and force the filter cartridge
outlet connector 76 further into the mounting ring 74. Also, the
second housing part's annular sealing surface 94 is brought into
sealing engagement with the O-ring 73 provided by the first housing
part 44 as described briefly hereinbefore.
Alternatively, the filter cartridge 42 may first be inserted into
the second housing part 46 such that the lower end cap 100 is radially
and longitudinally supported by the second housing part's inner
ribs 86. The second parts 86b of the ribs 86 serve to vertically
and radially align the filter cartridge 42 such that, upon subsequent
threaded attachment of the first and second housing parts 44 46
the outlet connector 76 of the filter cartridge is coaxial aligned
with, and inserted into, the mounting ring 74 of the first housing
part, and the O-ring 102 on the outlet connector 76 sealing engages
the inner surface of the mounting ring 74 in a fluid-tight manner.
The water filter assembly 22 described above is intended for use
as part of a water filtering and dispensing system 112 schematically
illustrated in FIG. 10. The filtering and dispensing system 112
includes, in addition to the above-described water filter assembly
22 first and second control valves 114 116 a filtered water storage
tank 118 the automatic ice maker 32 and the combination ice/water
dispenser 34.
The first control valve 114 is relatively upstream, in a direction
of water flow, from the water filter assembly 22 and controls the
delivery of unfiltered water to the water filter assembly 22. The
first control valve 114 has an input 120 and first and second outputs
126 127 which are opened and closed by solenoids 126a, 127a, respectively
(FIG. 11).
The first control valve input 120 is connected to a source of household
tap water by a household water supply line 122. The first and second
outputs 126 127 are connected to the inlet port connector 56 via
an unfiltered water supply line 124. The unfiltered water supply
line 124 lies within the insulated cabinet rear wall 48 and extends
or projects into the filter compartment 39 a short distance, as
shown in FIGS. 2-4.
A filtered water supply line 128 extends from the outlet port connector
54 of the first housing part 44 to an input 130 of the second control
valve 116. Like the unfiltered water supply line 124 the filtered
water supply line 128 lies within the insulated cabinet rear wall
48 and extends or projects into the filter compartment 39 a short
distance (FIGS. 2-4).
The second control valve 116 has first and second outputs 132
134 which are opened and closed by solenoids 132a, 134a, respectively
(FIG. 11). The first output 132 is fluidly connected to the water
storage tank 118 via a first conduit 136 and the second output
134 is connected to the ice maker 32 via a second conduit 138. Preferably,
the second output 134 of the second control valve 116 includes a
"flow washer" to regulate the flow of water into the ice
maker 32 to provide a controlled filling thereof, as is known in
the art.
An output of the water storage tank 118 is also connected to the
ice/water dispenser 34 by a third conduit 140. The ice maker 32
delivers ice to the ice/water dispenser 34 via a chute 142 as is
well known in the art. The ice/water dispenser 34 includes a water
dispenser switch 34a. The ice maker 32 includes a switch 32a.
With reference to FIG. 11 when the ice/water dispenser 34 is actuated
to dispense water, the water dispenser switch 34a is closed which,
in turn, provides power to the first control valve's first solenoid
126a and to the second control valve's first solenoid 132a to open
the control valves'first outputs 126 132 respectively. Opening
the first outputs 126 132 permits the flow of unfiltered water
into the filter assembly 22 and the flow of filtered water into
the cold water storage tank 118 and out of the ice/water dispenser
34.
Similarly, when the automatic ice maker 32 needs water to make
more ice, the ice maker switch 32a is closed which, in turn, provides
power to the first control valve's second solenoid 127a and to the
second control valve's second solenoid 134a to open the control
valves'second outputs 127 134 respectively. Opening the second
outputs 126b, 132b permits the flow of unfiltered water into the
filter assembly 22 and the flow of filtered water to the ice maker
32.
A first alternative control circuit is shown in FIG. 12 and is
adapted for use with an alternative first control valve (not shown)
The alternative first control valve differs from the previously-described
first control valve 114 in that it has only a single output controlled
by a solenoid 126a'. The first alternative control circuit includes,
in addition to the second control valve 116 described hereinbefore
and the alternative first control valve, a double-throw ice maker
switch 32b having first and second contacts 32b', 32b", and
a double-throw water dispenser switch 34b having first and second
contacts 34b', 34b".
Closing the water dispenser switch 34b closes the first and second
contacts 34b', 34b', and provides power to the alternative first
control valve solenoid 126a' and to the second control valve's first
solenoid 132a to thereby open the alternative first control valve
output and the first output 132 of the second control valve 116
and permit the flow of unfiltered water into the filter assembly
22 and the flow of filtered water into the cold water storage tank
118 and out of the ice/water dispenser 34.
Similarly, closing the ice maker switch 32b closes the first and
second contacts 32b', 32b", and provides power to the alternative
first control valve solenoid 126a' and to the second control valve's
second solenoid 134a to open the alternative first control valve
output and the second output 134 of the second control valve 116
and thereby permit the flow of unfiltered water into the filter
assembly 22 and the flow of filtered water to the ice maker 32.
A second alternative control circuit is shown in FIG. 13. The circuit
includes, in addition to the second control valve 116 and the alternative
first control valve described hereinbefore, a single-throw ice maker
switch 32c, a single-throw water dispenser switch 34c, and a relay
143. The relay 143 has a first relay coil 145 controlling a first
relay contact 145a and a second relay coil 147 controlling a second
relay contact 147a.
When the water dispenser switch 34c is closed, the first solenoid
132a of the second control valve 132 is energized to open the second
control valve's first output 132. The first relay coil 145 is energized
to close the first contact 145a and supply power to the alternative
first control valve solenoid 126a' and thereby open the alternative
first control valve. Thus, unfiltered water flows into the filter
assembly 22 and filtered water flows into the cold water storage
tank 118 and out of the ice/water dispenser 34.
Similarly, when the ice maker switch 32c is closed, the second
solenoid 134a of the second control valve 116 is energized to open
the second control valve's second output 134. The second relay coil
147 is energized to close the second contact 147a and supply power
to the alternative first control valve solenoid 126a' and thereby
open the alternative first control valve. Thus, unfiltered water
flows into the filter assembly 22 and filtered water flows into
the ice maker 32.
In each case (i.e., whether the water dispenser 34 or ice maker
32 is supplied with water), the first control valve 114 is preferably
closed prior to the closing of the second control valve 116. More
preferably, the first control valve 114 is closed about one second
before the second control valve 116 is closed. Delaying the closure
of the second control valve 116 relative to the first control valve
114 reduces the water pressure on the water filter assembly 22
and thereby reduces the chance for failure of the filter assembly,
the necessary strength of the seals and parts of the filter assembly,
and the resulting cost of the filter assembly. The delayed closure
of the second control valve 116 also makes disassembly of the filter
housing 40 by removal of the second housing part 46 from the first
housing part 44 easier by reducing the water-pressure induced tension
on the filter assembly 22.
As should be apparent from the foregoing, access to the filter
cartridge 42 for replacement is gained by simply twisting or turning
the second housing part 46 to unthread the second housing part 46
off the first housing part 44. During such replacement, the second
housing part's bowl-shaped lower portion 78 and sidewall 80 cooperate
to define a receptacle which has an available volume sufficient
to receive and contain the filter cartridge 42 the water within
the filter assembly chamber 111 as well as any water within the
unfiltered water supply line 124 and the filtered water supply line
128. Thus, leakage or spillage of water into the refrigeration compartment
30 during filter cartridge replacement is eliminated or minimized.
Once the spent filter cartridge 42 is removed, a new filter cartridge
is installed in the manner described hereinbefore.
Several alternative means may be employed to notify the user that
the filter cartridge 42 needs replacement. The simplest, and least
expensive, is simply the reduction in the flow rate of water during
dispensing, which occurs when the filter cartridge becomes clogged.
Other more sophisticated devices, such as clock reminders or flow
rate and pressure drop across filter monitors, with associated indicators,
may also be used.
It is noted that the filter assembly 22 can be used without a filter
cartridge 46 when a filtered water supply is not desired. This would
be the case, for instance, when the household has a filter for all
tap water, such as a household reverse-osmosis filter.
Due to the location of the water filter assembly 22 at a top rear
portion of the refrigeration compartment 30 which tends to be the
warmest portion of the refrigeration compartment, the water pressure
at the filter assembly 22 and the short lengths of the unfiltered
water supply line 124 and filtered water supply line 128 exposed
within the filter compartment 39 the water within the filter assembly
chamber 111 and water lines 124 128 does not tend to freeze. However,
in the illustrated and preferred embodiment, the heater 41 is provided
to more completely eliminate the risk of water freezing within the
filter assembly 22 and water lines 124 128 disposed within the
refrigeration compartment 30.
As noted briefly hereinbefore, the illustrated and preferred heater
41 is a thin film or strip-type electrical resistance heater and
is attached to the inner surfaces of the shield's front, lateral,
and partition walls 38a, 38b, 38c. The heater 41 is preferably wired
to the refrigerator compressor (not shown) so that the heater is
activated when the refrigerator compressor is operating to supply
cold air to the refrigeration compartment 30. Therefore, the heater
41 warms the shield 38 and air within the filter compartment 39
at the same time cold air is being introduced into the refrigeration
compartment 30 and thereby warms the water within the filter assembly
22 the unfiltered water supply line 124 and the unfiltered water
supply line 128.
The heater 41 may, alternatively, be activated automatically on
an as-needed basis, via a thermostat or other controls which sense
air or water temperature, may be activated periodically, or may
be activated concurrent with other cycles of the refrigerator 20
such as the defrost cycle.
While the preferred embodiment of the present invention is shown
and described herein, it is apparent that numerous modifications,
rearrangements, alterations, and substitutions of parts may be resorted
to without departing from the scope and spirit of the present invention
as defined in the claims appended hereto. For example, it is contemplated
that the flow path of water within the filter assembly 22 may be
altered such that unfiltered water is introduced into the longitudinal
bore 110 within the filter body 96 and flows radially outwardly
into the chamber 111 to an axially-displaced outlet. Alternatively,
unfiltered water may be introduced into the filter chamber 111 outside
a filter cartridge and flow vertically upwardly through the cartridge
bottom to an axially-aligned output.
It is also contemplated, though not preferred due to spacial constraints
within the refrigeration compartment 30 that the second or lower
housing part could be fixedly attached to the cabinet 24 and the
first or upper housing part removably secured to the second housing
part to more completely eliminate the chance for spillage of water
during filter cartridge replacement.
It is also contemplated that the filter cartridge 42 could be threadably
secured to the first or second housing parts 44 46 to provide a
more positive alignment and sealing thereof, or that the filter
cartridge could be integrally formed with the removable second (or
first) housing part. Therefore, the scope of the present invention
is not limited solely to the preferred embodiment shown and described
herein, but rather includes numerous other devices that fall within
the meaning of the following claims. |